CN219585342U - Automatic feeding system for server assembly - Google Patents

Abstract

The utility model relates to the technical field of automatic production lines, and discloses an automatic feeding system for server assembly. Automatic material preparation of the case and the main board can be synchronously completed through the first material preparation line and the second material preparation line, an operator is not required to split the empty tray and carry the transfer case, labor is saved, and the material preparation rate can be effectively improved. Automatic feeding of the chassis and the main board can be completed through the third disc folding machine and the fourth disc folding machine, and the situation that the chassis and the main board are placed on an assembly line manually is avoided. Namely, the utility model realizes automatic material preparation and feeding, improves the feeding efficiency and can effectively accelerate the production speed of products.

Description

Automatic feeding system for server assembly

Technical Field

The utility model relates to the technical field of automatic production lines, in particular to an automatic feeding system for server assembly.

Background

The server generally comprises a chassis, a motherboard, a CPU, a hard disk, a board card, and the like, wherein the chassis and the motherboard are necessary components of all the servers, and the rest components are selectively assembled according to different configurations of the servers. The assembly of the server typically includes the following flow: 1) Mounting components such as a CPU, a radiator, a memory and the like on a main board; 2) Removing a case cover, and performing operations such as labeling, boxing ears and the like on the case; 3) And loading the mainboard into the chassis, and then assembling other required components.

Therefore, the assembly process of the main board and the chassis is a main step of the whole server assembly, and the feeding efficiency of the main board and the chassis directly determines the production efficiency of the server. In the prior art, the case is usually manually carried and stacked on a pallet, and is transported to a feeding station by utilizing a ground ox, so that the case is manually finished; likewise, after the outer package is dismantled to the mainboard, the mainboard is manually placed in the electric box, is transported to the mainboard feeding station through the ground ox or the transfer car, is manually taken out and is assembled with the machine case, and the mode of manual carrying assembly is time-consuming and labor-consuming, has low assembly efficiency, and is easy to damage the mainboard.

Therefore, there is a need for a server-assembled automated feeding system that solves the above-mentioned problems.

Disclosure of Invention

Based on the problems, the utility model aims to provide an automatic feeding system for server assembly, which can realize automatic feeding of a chassis and a main board, avoid manual carrying, effectively improve feeding efficiency and further improve product production efficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

there is provided a server assembly automation feeding system comprising:

the first material supply line comprises lifting equipment, a first disc folding machine, a first upper conveying line and a first lower conveying line which are arranged up and down and are connected, wherein the first disc folding machine is used for conveying empty trays of the machine case to the first lower conveying line, the lifting equipment is used for lifting the machine case with the outer package removed to the empty trays conveyed to the first upper conveying line through the lower conveying line, and the tray bearing the machine case is conveyed to the first disc folding machine through the first upper conveying line;

the second material supply line comprises a second tray folding machine, a second upper conveying line and a second lower conveying line which are arranged up and down and are connected, the second tray folding machine is used for conveying empty trays of the main boards to the second lower conveying line, the main boards are placed on the empty trays conveyed to the second upper conveying line through the second lower conveying line, and the trays bearing the main boards are conveyed to the second tray folding machine through the second upper conveying line;

the assembly line is provided with a first feeding port and a second feeding port, a third tray folding machine is arranged at the first feeding port, a fourth tray folding machine is arranged at the second feeding port, a tray carrying the chassis is conveyed onto the assembly line through the third tray folding machine, and a tray carrying the main board is conveyed onto the assembly line through the fourth tray folding machine.

As the preferable scheme of the automatic feeding system for server assembly, the first material supply line further comprises a first lifting machine and a first transfer vehicle, and the first lifting machine and the first disc folding machine are respectively arranged at two ends of the first upper conveying line and the first lower conveying line;

the first transfer vehicle can be in butt joint with the first tray folding machine, the first tray folding machine can convey empty trays of a machine box placed on the first transfer vehicle to the first lower conveying line, the first lifter can convey empty trays of a machine box on the first lower conveying line to the first upper conveying line, and the trays bearing the machine box are stacked on the first transfer vehicle through the first tray folding machine;

the first transfer vehicle can be in butt joint with the third disc folding machine, and the third disc folding machine can convey the tray carrying the chassis on the first transfer vehicle to the assembly line.

The existence of the first lifting machine can realize the cyclic conveying of the empty tray to the first upper conveying line by the first lower conveying line, the first folding tray machine and the third folding tray machine are matched through the first transfer vehicle, the automatic feeding of the empty tray of the case and the automatic stacking of the case after the tray is arranged are realized, meanwhile, the automatic feeding of the case is realized, an operator is not required to manually carry the case and manually throw the empty tray, the automatic material preparation and feeding of the server assembly are realized, and the server assembly efficiency can be effectively improved.

As the preferable scheme of the server assembly automatic feeding system, the second stock line also comprises a second lifting machine and a second transfer trolley, wherein the second lifting machine and the second disc folding machine are respectively arranged at two ends of the second upper conveying line and the second lower conveying line;

the second transfer trolley can be in butt joint with the second tray folding machine, the second tray folding machine can convey the empty trays of the main boards placed on the second transfer trolley to the second lower conveying line, the second lifter can convey the empty trays of the main boards on the second lower conveying line to the second upper conveying line, and the trays bearing the main boards are stacked on the second transfer trolley through the second tray folding machine;

the second transfer trolley can be in butt joint with the fourth disc folding machine, and the fourth disc folding machine can convey the tray carrying the main board on the second transfer trolley to the assembly line.

The existence of second lifting machine can realize the circulation of conveying of the empty tray of mainboard by the conveyer line on the second down, through the mode of second transfer car (buggy) cooperation second folding dish machine and fourth folding dish machine, the automatic pile up neatly of mainboard behind the automatic line of empty tray of mainboard and the balance has been realized, the automatic material of throwing of mainboard has been realized simultaneously, need not the mainboard after the manual pile up neatly balance of operating personnel and manually throw in empty tray, the automatic material preparation and the material throwing of server assembly have been realized, can effectively improve server assembly efficiency.

As the preferable scheme of the server assembly automatic feeding system, a first detector is arranged at the first feeding port on the assembly line, and the first detector is used for detecting whether a tray for bearing the chassis is arranged at the feeding port. The first feeding port is monitored in real time through the first detector, so that the feeding beat of the chassis is consistent with the assembly production beat, interference is avoided, and the production efficiency is improved.

As the preferable scheme of the server assembly automatic feeding system, a second detector is arranged at the second feeding port on the assembly line, and the second detector is used for detecting whether a tray for bearing the main board is arranged at the second feeding port. Through second detector real-time supervision second feed inlet department, can guarantee that mainboard batch charging beat is unanimous with assembly production beat, avoid taking place to interfere, improve production efficiency.

As the preferable scheme of the automatic feeding system for server assembly, a first operation station is arranged between the hoisting equipment and the first disc folding machine on the first upper conveying line, and an operator controls the hoisting equipment to be started and stopped at the first operation station. The first operation station provides an operation space for operators, and is convenient for the operators to regulate and control hoisting equipment in the material preparation process, and the swinging plate of the chassis is completed.

As the preferable scheme of the automatic feeding system for server assembly, a second operation station is arranged on the second upper conveying line at the upstream of the second folding tray machine, and operators place the unpacked main board at the second operation station. The second operation station provides a main board tray arranging space for operators, and the operators can conveniently finish the main board tray arranging operation.

As the preferable scheme of the server assembly automatic feeding system, the server assembly automatic feeding system further comprises a third transfer trolley, wherein the third transfer trolley is used for transferring the box cover of the machine box and is built by lean pipes. The third transfer trolley manufactured by the smart pipe has enough strength and certain flexibility, long service life and large space, and can transfer a plurality of box covers at one time.

As the optimal scheme of the automatic feeding system for the server assembly, the parts, which are contacted with the box cover, of the lean pipe of the third transfer trolley are provided with buffer cushions. The buffer cushion can prevent the friction between the case cover and the lean pipe, avoid the damage of the case cover and ensure the quality of the case after being assembled.

As the preferable scheme of the automatic feeding system for the server assembly, the automatic feeding system for the server assembly further comprises a front processing area and a pre-assembling area, wherein the front processing area is used for removing the outer packages of the chassis and the main board, and the pre-assembling area is used for assembling the hard disk and the disk rack of the server. The arrangement of the front processing area and the pre-assembly area can provide material guarantee for the subsequent material preparation process and assembly process, and ensure the smooth proceeding of the material preparation process and the assembly process.

The beneficial effects of the utility model are as follows:

according to the automatic feeding system for server assembly, when the server is assembled, the outer packages of the chassis and the main board are removed in the front processing area through a manual or mechanical arm, so that unpacking is completed. Meanwhile, the machine case material preparation operation comprising the first material preparation line and the main board material preparation operation comprising the second material preparation line can be performed. Specifically, the empty tray of machine case is disassembled and conveyed to the first lower conveying line by the first folding tray machine, the empty tray on the first lower conveying line is circularly conveyed to the first upper conveying line, meanwhile, the machine case after unpacking is grabbed by the hoisting equipment controlled by an operator, the machine case is transferred and placed on the empty tray of the machine case at the preset position on the first upper conveying line, and the tray bearing the machine case is continuously conveyed to the first folding tray machine along with the first upper conveying line for stacking. Likewise, the second disc folding machine unpacks and conveys the empty tray of the main board to the second lower conveying line, the empty tray on the second lower conveying line is circularly conveyed to the second upper conveying line, meanwhile, an operator places the unpacked main board on the empty tray at a preset position on the second upper conveying line, and the tray bearing the main board is continuously conveyed to the second disc folding machine along with the second upper conveying line to be stacked.

When the machine box after stacking and the main board after stacking are correspondingly transferred to a first feeding port and a second feeding port of an assembly line, at the moment, a third tray stacking machine conveys trays carrying the machine box after stacking to the assembly line, a fourth tray stacking machine conveys trays carrying the main board after stacking to the assembly line, and when the trays carrying the machine box and the main board move to a preset position on the assembly line, corresponding operators assemble the main board and the machine box, and server assembly is completed.

According to the automatic feeding system for server assembly, in the process of material preparation, the first material preparation line and the second material preparation line can synchronously complete automatic material preparation of the chassis and the main board, an operator does not need to split a tray and carry and transfer the chassis, manpower is saved, and the material preparation rate can be effectively improved. In the feeding process, the automatic feeding of the chassis and the main board can be completed through the third disc folding machine and the fourth disc folding machine, and the situation that the chassis and the main board are manually placed on an assembly line is avoided. The automatic feeding system for the server assembly realizes automatic material preparation and feeding, so that the feeding efficiency is improved, and the production speed of products can be effectively accelerated.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following description will briefly explain the drawings needed in the description of the embodiments of the present utility model, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the contents of the embodiments of the present utility model and these drawings without inventive effort for those skilled in the art.

FIG. 1 is a schematic diagram of the distribution of a first feed line, a second feed line, and a pre-process zone provided in an embodiment of the present utility model;

FIG. 2 is a schematic structural diagram of a first stock line according to an embodiment of the present utility model;

FIG. 3 is a top view of a second backup line provided in an embodiment of the present utility model;

FIG. 4 is a schematic diagram of an assembly line according to an embodiment of the present utility model;

fig. 5 is a partial view of fig. 4.

In the figure:

1-a first stock line; 2-a second stock line; 3-an assembly line; 4-a pre-processing zone; 5-a pre-assembly zone; 6-auxiliary

A material rack;

11-hoisting equipment; 12-a first disc folding machine; 13-a first upper conveyor line; 14-a first lower conveying line; 15-a first elevator; 16-a first transfer vehicle; 17-a first operating station;

21-a second disc stack removing machine; 22-a second upper conveyor line; 23-a second elevator; 24-a second transfer vehicle; 25-a second operating station;

31-a first feed inlet; 32-a second feeding port; 33-a third disc folding machine; 34-a fourth disc changer; 35-a first detector; 36-CPU assembly area; 37-motherboard chassis assembly area; 38-a power supply assembly area; 39-wind

A fan assembly area;

41-unpacking area; 42-material buffer area; 43-pallet storage area; 44-a waste buffer zone;

100-chassis.

Detailed Description

In order to make the technical problems solved by the present utility model, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixed or removable, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1 to 5, the present embodiment provides an automatic feeding system for server assembly, which is applied to assembly production of servers. The server assembly automation feeding system comprises a first backup material line 1, a second backup material line 2 and an assembly line 3.

Referring to fig. 1 and 2, the first stock line 1 includes a lifting device 11, a first tray removing machine 12, and a first upper conveying line 13 and a first lower conveying line 14 which are arranged up and down and connected, the first tray removing machine 12 is used for conveying empty trays of the chassis 100 to the first lower conveying line 14, the empty trays on the first lower conveying line 14 can be circularly conveyed to the first upper conveying line 13, the lifting device 11 is used for lifting the chassis 100 with the removed outer package onto the empty trays of the first upper conveying line 13, trays bearing the chassis 100 are conveyed to the first tray removing machine 12 through the first upper conveying line 13, and the chassis 100 after the tray is placed can be stacked by the first tray removing machine 12.

Referring to fig. 1 and 3, the second stock line 2 includes a second tray folding machine 21, and a second upper conveying line 22 and a second lower conveying line which are arranged up and down and connected, the second tray folding machine 21 is used for conveying empty trays of a main board to the second lower conveying line, the empty trays on the second lower conveying line can be circularly conveyed to the second upper conveying line 22, the main board is placed on the empty trays conveyed to the second upper conveying line 22 through the second lower conveying line, the trays bearing the main board are conveyed to the second tray folding machine 21 through the second upper conveying line 22, and the main board stacking after tray folding can be stored by using the second tray folding machine 21.

Referring to fig. 4, the assembly line 3 has a first feeding port 31 and a second feeding port 32, a third tray folding machine 33 is disposed at the first feeding port 31, a fourth tray folding machine 34 is disposed at the second feeding port 32, the tray carrying the chassis 100 is conveyed onto the assembly line 3 through the third tray folding machine 33, and the tray carrying the motherboard is conveyed onto the assembly line 3 through the fourth tray folding machine 34.

Further, referring to fig. 1, the server assembly automation batch system further includes a front processing area 4, and the front processing area 4 is used to remove the casing 100 and the exterior package of the motherboard. Specifically, the front processing area 4 includes an unpacking area 41, and two sides of the unpacking area 41 are respectively provided with a material buffer area 42, a pallet storage area 43 and a waste buffer area 44. The material buffer area 42 stores the case 100 and the main board with the package through the material buffer trolley, an operator unpacks the case 100 and the main board with the package in the unpacking area 41, and the unpacked case 100 and main board can be transported to the first material supply line 1 and the second material supply line 2 by using the turnover trolley of the pallet storage area 43. Packaging waste and the like generated in the unpacking process are placed in the waste buffer area 44, so that the workshop is tidy.

In the automatic feeding system for server assembly provided in this embodiment, when the server is assembled, the outer packages of the chassis 100 and the main board are removed in the front processing area 4 by a manual or mechanical arm, so as to complete unpacking work. At the same time, the stock preparation operations including the stock preparation operation of the chassis 100 of the first stock line 1 and the stock preparation operation of the main board of the second stock line 2 can be performed. Specifically, the first tray unpacking and stacking machine 12 unpacks and conveys the empty tray of the chassis 100 to the first lower conveying line 14, the empty tray on the first lower conveying line 14 is circularly conveyed to the first upper conveying line 13, meanwhile, an operator controls the hoisting device 11 to grab the unpacked chassis 100 and transfer the unpacked chassis 100 to be placed on the empty tray of the chassis 100 at a preset position on the first upper conveying line 13, and the tray bearing the chassis 100 is continuously conveyed to the first tray unpacking and stacking machine 12 along with the first upper conveying line 13 for stacking. Likewise, the second tray folding machine 21 unpacks and conveys the empty tray of the main board to the second lower conveying line, the empty tray on the second lower conveying line is circularly conveyed to the second upper conveying line 22, meanwhile, an operator places the unpacked main board on the empty tray at the preset position on the second upper conveying line 22, and the tray bearing the main board is continuously conveyed to the second tray folding machine 21 along with the second upper conveying line 22 for stacking.

When the machine case 100 after stacking and the main board after stacking are correspondingly transferred to the first material inlet 31 and the second material inlet 32 of the assembly line 3 by operators during material preparation operation, at this time, the tray of the machine case 100 after stacking is conveyed onto the assembly line 3 by the third tray folding machine 33, the tray of the main board after stacking is conveyed onto the assembly line 3 by the fourth tray folding machine 34, and when the tray of the machine case 100 and the tray of the main board are moved to a preset position on the assembly line 3, the corresponding operators assemble the main board and the machine case 100, so that server assembly is completed.

The automatic feeding system of server assembly that this embodiment provided, in the material preparation in-process, can accomplish the automatic material preparation of quick-witted case 100 and mainboard in step through first material preparation line 1 and second material preparation line 2, need not the operating personnel and divide empty tray and transport transfer machine case 100, uses manpower sparingly, can effectively improve the rate of material preparation. In the feeding process, the automatic feeding of the chassis 100 and the main board can be completed through the third disc folding machine 33 and the fourth disc folding machine 34, and the placement of the chassis 100 and the main board on the assembly line 3 by manpower is avoided. The automatic feeding system for the server assembly realizes automatic material preparation and feeding, so that the feeding efficiency is improved, and the production speed of products can be effectively accelerated. The material preparation line of this embodiment is the bilayer transfer chain of arranging from top to bottom, can satisfy empty tray and go on with quick-witted case 100/mainboard balance synchronization, improves material preparation efficiency, realizes simultaneously that automatic tear the dish open and automatic pile up neatly, both mutually noninterfere.

Optionally, the server assembly automation feeding system further comprises a pre-assembly area 5, wherein the pre-assembly area 5 is used for assembling a hard disk and a disk rack of the server. The assembled hard disk and disk rack are transferred to the assembly line 3 for server assembly by the transfer trolley. Further, referring to fig. 1, an auxiliary material frame 6 is further arranged in the workshop, and the auxiliary material frame 6 is used for storing auxiliary materials possibly used in the assembly process of the server, so that the auxiliary materials can be conveniently taken at any time in the production process.

Optionally, referring to fig. 2, the first stock line 1 further includes a first lifter 15 and a first transfer cart 16, and the first lifter 15 and the first disc stack machine 12 are separately disposed at two ends of the first upper conveyor line 13 and the first lower conveyor line 14. The first transfer cart 16 can dock with the first tray folding machine 12, the first tray folding machine 12 can convey empty trays of the chassis 100 placed on the first transfer cart 16 to the first lower conveying line 14, the first lifting machine 15 can convey empty trays of the chassis 100 on the first lower conveying line 14 to the first upper conveying line 13, and the trays bearing the chassis 100 are stacked on the first transfer cart 16 through the first tray folding machine 12. The first cart 16 can interface with a third unstacking tray machine 33, and the third unstacking tray machine 33 can transport trays carrying the chassis 100 on the first cart 16 onto the assembly line 3.

In the process of preparing materials of the case 100, a first transfer car 16 for storing empty trays of the case 100 is in butt joint with a first folding tray machine 12, the first folding tray machine 12 continuously splits the empty trays on the first transfer car 16 onto a first lower conveying line 14, meanwhile, under the action of a first lifting machine 15, the empty trays on the first lower conveying line 14 are circulated onto a first upper conveying line 13, a lifting device 11 grabs the case 100 after the package is removed and places the case 100 on the empty trays at the corresponding positions of the first upper conveying line 13, and along with the conveying of the first upper conveying line 13, the case 100 after the tray is piled on the first transfer car 16 through the first folding tray machine 12, and the circulation is performed until the case 100 after the tray is fully stored on the first transfer car 16. Then, the operator moves the first transfer carriage 16 to the assembly line 3, and the first transfer carriage 16 is abutted against the third tray-folding machine 33, and the tray of the palletized load-bearing chassis 100 is separated onto the assembly line 3 by the third tray-folding machine 33, so that the chassis 100 and the motherboard are assembled. Of course, after the first transfer vehicle 16 of the main board after being fully placed with the tray is removed, another first transfer vehicle 16 of the empty tray of the storage box 100 can be replaced to be in butt joint with the first tray folding machine 12, so that the normal material preparation operation of the storage box 100 is ensured, and the material preparation operation and the assembly operation are performed simultaneously.

Through the mode of first transfer car 16 cooperation first folding dish machine 12 and third folding dish machine 33, realized the automatic pile up neatly of quick-witted case 100 behind the empty tray automatic feeding of quick-witted case 100 and the wobble plate, realized simultaneously that the automation of quick-witted case 100 throws the material, need not the operating personnel to manually lift quick-witted case 100 and put in empty tray, realized the automatic material preparation and the material of throwing of server assembly, can effectively improve server assembly efficiency.

Optionally, referring to fig. 3, the second stock line 2 further includes a second lifter 23 and a second transfer trolley 24, where the second lifter 23 and the second disc changer 21 are disposed at two ends of the second upper conveyor line 22 and the second lower conveyor line. The second transfer car (24) can dock with the second disc folding machine (21), and the second disc folding machine (21) can carry the empty tray of mainboard that holds on the second transfer car (24) to the second transfer chain down, and the second lifting machine (23) can carry the empty tray of mainboard on the second transfer chain down to the second transfer chain (22), and the tray that bears the weight of the mainboard is piled up in the second transfer car (24) through the second disc folding machine (21). The second transfer cart 24 can be docked with a fourth unstacking tray machine 34, and the fourth unstacking tray machine 34 can transport trays carrying the main boards on the second transfer cart 24 to the assembly line 3.

In the process of preparing materials for the main board, a second transfer trolley 24 for storing empty trays of the main board is in butt joint with a second folding tray machine 21, the second folding tray machine 21 continuously splits the empty trays on the second transfer trolley 24 onto a second lower conveying line, meanwhile, under the action of a second lifting machine 23, the empty trays on the second lower conveying line circulate onto a second upper conveying line 22, an operator picks up the main board after the package is removed and places the main board on the empty trays at the corresponding position of the second upper conveying line 22, along with the conveying of the second upper conveying line 22, the main board after the tray is piled on the second transfer trolley 24 through the second folding tray machine 21, and the circulation is performed until the main board after the tray is fully stored on the second transfer trolley 24. Then, the operator moves the second transfer cart 24 to the assembly line 3, so that the second transfer cart 24 is in butt joint with the fourth tray folding machine 34, and the tray carrying the main board after stacking is detached to the assembly line 3 through the fourth tray folding machine 34, so as to perform the assembly operation of the chassis 100 and the main board. During this period, after the second transfer truck 24 stores the motherboard after the tray is fully placed, the second transfer truck 24 is removed to be in butt joint with the fourth tray folding machine 34, and meanwhile, another second transfer truck 24 storing the motherboard empty tray can be replaced to be in butt joint with the second tray folding machine 21, so that the normal material preparation operation is ensured, that is, the material preparation operation and the assembly operation can be simultaneously performed, and the overall production efficiency is improved.

Through the mode of second transfer car (buggy) 24 cooperation second folding disk machine 21 and fourth folding disk machine 34, the automatic pile up neatly of mainboard behind the automatic line and the balance of empty tray of mainboard has been realized, has realized the automatic material of throwing of mainboard simultaneously, need not the mainboard after the manual pile up neatly balance of operating personnel and manually throw in empty tray, has realized the automatic material preparation and the material of throwing of server assembly, can effectively improve server assembly efficiency.

The second material-preparing line 2 and the first material-preparing line 1 of the present embodiment are similar in structure, the second material-preparing line 2 omits the lifting device 11, and a lifter and a disc-folding machine with appropriate sizes are selected according to the sizes of the chassis 100 and the main board, so as to realize synchronous automatic material-preparing of the chassis 100 and the main board.

Optionally, referring to fig. 2, a first operation station 17 is disposed on the first upper conveying line 13 between the hoisting device 11 and the first disc stacking machine 12, and an operator controls the hoisting device 11 to be opened and closed at the first operation station 17. In the material preparation process, an operator can regulate and control the hoisting equipment 11 at the first operation station 17 to finish the swaying of the chassis 100. Preferably, the lifting device 11 is a mechanical arm of a robot, and is convenient to control.

Optionally, referring to fig. 3, a second operation station 25 is disposed on the second upper conveying line 22 upstream of the second tray folding machine 21, and an operator places the unpacked main board at the second operation station 25. The main plate is relatively small in size and light in weight, so that the main plate can be manually swung by an operator.

Optionally, referring to fig. 4 and 5, a first detector 35 is disposed on the assembly line 3 at the first feeding port 31, and the first detector 35 is configured to detect whether there is a tray carrying the chassis 100 at the first feeding port 31. The first feeding port 31 is monitored in real time through the first detector 35, so that the feeding beat of the chassis 100 is consistent with the assembly production beat, interference is avoided, and the production efficiency is improved.

Further, a second detector is disposed at the second feeding port 32 on the assembly line 3, and the second detector is used for detecting whether a tray carrying the motherboard is located at the second feeding port 32. Through second detector real-time supervision second feed inlet 32 department, can guarantee that mainboard batch charging beat is unanimous with assembly production beat, avoid taking place to interfere, improve production efficiency.

Referring to fig. 4, the assembly line 3 further includes a CPU assembly area 36, a main board chassis assembly area 37, a power assembly area 38, and a fan assembly area 39, where the main board chassis assembly area 37 is located at a junction of a chassis 100 feed line (a line body where the first feed port 31 is located) and a main board feed line (a line body where the second feed port 32 is located), the CPU assembly area 36 is located at a downstream of the main board feed line, and after the main board is assembled with the CPU, the main board is assembled with the chassis 100. The power assembly area 38 and the fan assembly area 39 are located downstream of the main board chassis assembly area 37 for completing power assembly and fan assembly of the server, respectively. At the end of the assembly line 3 (leftmost end of fig. 4) there is also connected a palletizer and a transfer trolley, by which the assembled servers are palletized on the transfer trolley for timely transfer of the assembled servers to the designated location for storage.

Optionally, the server assembly automation feeding system further comprises a third transfer vehicle, the third transfer vehicle is used for transferring the box cover of the box 100, and the third transfer vehicle is built by lean pipes. The lean pipe is also called a wire rod, is a steel-plastic composite pipe with an outer plastic coating layer, an intermediate metal layer and an inner antirust layer, and is prepared by directly attaching a plastic layer on the metal layer. The third transfer trolley manufactured by the smart pipe has enough strength and certain flexibility and long service life. The third transfer trolley of the embodiment can hold ten box covers at a time, and has larger capacity.

In this embodiment, the parts of the lean pipe of the third transfer vehicle, which are in contact with the box cover, are all provided with cushion pads. The buffer cushion can prevent the friction between the case cover and the lean pipe, avoid the damage of the case cover and ensure the quality of the case 100 after being assembled.

Note that the above is only a preferred embodiment of the present utility model and the technical principle applied. It will be understood by those skilled in the art that the present utility model is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the utility model. Therefore, while the utility model has been described in connection with the above embodiments, the utility model is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the utility model, which is set forth in the following claims.

Claims (10)

1. The automatic feeding system of server assembly, its characterized in that includes:

the first material supply line (1) comprises lifting equipment (11), a first folding tray machine (12), and a first upper conveying line (13) and a first lower conveying line (14) which are arranged up and down and connected, wherein the first folding tray machine (12) is used for conveying empty trays of a machine case (100) to the first lower conveying line (14), the lifting equipment (11) is used for lifting the machine case (100) onto the empty trays of the first upper conveying line (13), and the trays carrying the machine case (100) are conveyed to the first folding tray machine (12) through the first upper conveying line (13);

the second material supply line (2) comprises a second disc folding machine (21), a second upper conveying line (22) and a second lower conveying line which are arranged up and down and are connected, the second disc folding machine (21) is used for conveying empty trays of a main board to the second lower conveying line, the main board is placed on the empty trays of the second upper conveying line (22), and the trays bearing the main board are conveyed to the second disc folding machine (21) through the second upper conveying line (22);

the assembly line (3), have first feed opening (31) and second feed opening (32) on assembly line (3), first feed opening (31) department is provided with third tear open and fold dish machine (33), second feed opening (32) department is provided with fourth tear open and fold dish machine (34), bear the weight of the tray of quick-witted case (100) is via third tear open and fold dish machine (33) and carry to on assembly line (3), bear the weight of the tray of mainboard is via fourth tear open and fold dish machine (34) and carry to on assembly line (3).

2. The automatic feeding system for server assembly according to claim 1, wherein the first stock line (1) further comprises a first lifter (15) and a first transfer cart (16), the first lifter (15) and the first unstacking tray machine (12) being arranged at both ends of the first upper conveyor line (13) and the first lower conveyor line (14);

the first transfer cart (16) can be in butt joint with the first folding tray machine (12), the first folding tray machine (12) can convey empty trays of a machine box (100) on the first transfer cart (16) to the first lower conveying line (14), the first lifting machine (15) can convey empty trays of the machine box (100) on the first lower conveying line (14) to the first upper conveying line (13), and the trays bearing the machine box (100) are stacked on the first transfer cart (16) through the first folding tray machine (12);

the first transfer vehicle (16) can be in butt joint with the third disc folding machine (33), and the third disc folding machine (33) can convey the tray carrying the machine box (100) on the first transfer vehicle (16) to the assembly line (3).

3. The automatic feeding system for server assembly according to claim 1, wherein the second stock line (2) further comprises a second elevator (23) and a second transfer trolley (24), and the second elevator (23) and the second disc stack machine (21) are respectively arranged at two ends of the second upper conveying line (22) and the second lower conveying line;

the second transfer trolley (24) can be in butt joint with the second folding tray machine (21), the second folding tray machine (21) can convey the empty trays of the main board on the second transfer trolley (24) to the second lower conveying line, the second lifting machine (23) can convey the empty trays of the main board on the second lower conveying line to the second upper conveying line (22), and the trays bearing the main board are piled on the second transfer trolley (24) through the second folding tray machine (21);

the second transfer trolley (24) can be in butt joint with the fourth disc folding machine (34), and the fourth disc folding machine (34) can convey the tray carrying the main board on the second transfer trolley (24) to the assembly line (3).

4. The server assembly automation feeding system according to claim 1, wherein a first detector (35) is arranged on the assembly line (3) at the first feeding port (31), and the first detector (35) is used for detecting whether a tray carrying the chassis (100) is arranged at the first feeding port (31).

5. The server assembly automation feeding system according to claim 1, wherein a second detector is arranged on the assembly line (3) at the second feeding port (32) for detecting whether a tray carrying the motherboard is present at the second feeding port (32).

6. The automatic feeding system for server assembly according to any one of claims 1 to 5, wherein a first operating station (17) is arranged between the lifting device (11) and the first disc folding machine (12) on the first upper conveying line (13), and an operator controls the lifting device (11) to be opened and closed at the first operating station (17).

7. The automated server assembly feeding system according to any one of claims 1 to 5, wherein a second handling station (25) is provided on the second upper conveyor line (22) upstream of the second unstacking tray machine (21), and an operator places the unpacked motherboard at the second handling station (25).

8. The server farm automatic feeding system according to any of the claims 1-5, further comprising a third transfer vehicle for transferring a cover of the chassis (100), the third transfer vehicle being built from lean pipes.

9. The automated server assembly feeding system according to claim 8, wherein the third transfer vehicle further comprises a buffer pad disposed on the lean tube at a location contacting the lid.

10. The server assembly automation feeding system according to any of claims 1 to 5, further comprising a pre-processing zone (4) and a pre-assembly zone (5), the pre-processing zone (4) being used for dismantling the casing (100) and the outer packaging of the motherboard, the pre-assembly zone (5) being used for assembling the hard disk of the server with the tray.