CN113044322A - Preparation sterilization logistics system and preparation sterilization method - Google Patents
Preparation sterilization logistics system and preparation sterilization method Download PDFInfo
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- CN113044322A CN113044322A CN202110436603.6A CN202110436603A CN113044322A CN 113044322 A CN113044322 A CN 113044322A CN 202110436603 A CN202110436603 A CN 202110436603A CN 113044322 A CN113044322 A CN 113044322A
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 365
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 338
- 238000002360 preparation method Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000004891 communication Methods 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims description 27
- 238000009472 formulation Methods 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 abstract description 8
- 238000012856 packing Methods 0.000 description 25
- 230000008569 process Effects 0.000 description 18
- 238000003860 storage Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 6
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- 238000003466 welding Methods 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
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- 230000001965 increasing effect Effects 0.000 description 2
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- 230000032258 transport Effects 0.000 description 2
- 229930182555 Penicillin Natural products 0.000 description 1
- JGSARLDLIJGVTE-MBNYWOFBSA-N Penicillin G Chemical compound N([C@H]1[C@H]2SC([C@@H](N2C1=O)C(O)=O)(C)C)C(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-MBNYWOFBSA-N 0.000 description 1
- 239000003708 ampul Substances 0.000 description 1
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- 230000000249 desinfective effect Effects 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Abstract
The invention discloses a preparation sterilization logistics system and a preparation sterilization method. The preparation sterilization logistics system comprises a sterilization assembly, an automatic sterilizer, a box loading system, a box unloading system and a control device. The sterilization assembly is detachably provided with a sterilization disk, the sterilization disk is detachably provided with a sterilization box, and the sterilization disk is provided with a label. The box loading system is in butt joint with an inlet of the automatic sterilizer, and the box unloading system is in butt joint with an outlet of the automatic sterilizer. The box loading system is provided with a box loading label reader, the box unloading system is provided with a box unloading label reader, the box unloading label reader and the box loading label reader are in communication connection with a control device, and the control device is used for binding the information of the accompanied and killed products on the sterilization tray and the label to form corresponding sterilization tray information after the box loading label reader reads the label, and is used for calling the corresponding sterilization tray information after the box unloading label reader reads the label. The system can realize information tracking of the production process, improve the automation degree of the system and improve the sterilization efficiency.
Description
Technical Field
The invention relates to the technical field of sterilization, in particular to a preparation sterilization logistics system and a preparation sterilization method.
Background
At present, glass small-volume preparations such as glass ampoule bottles, oral liquid bottles, penicillin bottles and the like can flow into the market after being filled and sealed and sterilized at high temperature. Wherein, the small-capacity preparation bottle is put into a sterilization box, the sterilization box is put into a sterilization tray, and then the stacked sterilization tray is sent into a sterilizer for sterilization. The sterilizing tray is provided with a preparation bottle and a recyclable sterilizing article, wherein the sterilizing tray is also provided with the preparation bottle and the recyclable sterilizing article, so that when the sterilizing tray is provided with unfilled vacant spaces, the sterilizing tray is filled with the sterilizing article to be filled with the sterilizing article. At present, the personnel intervention in the sterilization process is more, the placing condition of the accompanied and extinguished articles in the sterilization tray needs manual judgment, the automation degree is low, and the sterilization efficiency is low.
Therefore, how to improve the sterilization efficiency is a technical problem that needs to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the present invention provides a system for logistics of preparation sterilization, which can improve the sterilization efficiency. Another object of the present invention is to provide a method for sterilizing a preparation using the above-mentioned preparation sterilization logistics system.
In order to achieve the purpose, the invention provides the following technical scheme:
a preparation sterilization logistics system comprises a sterilization assembly, an automatic sterilizer, a box loading system, a box unloading system and a control device;
the sterilization assembly comprises a sterilization disc, a sterilization box is detachably arranged on the sterilization disc, and a label is arranged on the sterilization disc;
the box loading system is butted with an inlet of the automatic sterilizer, and the box unloading system is butted with an outlet of the automatic sterilizer;
the box loading system is provided with a box loading label reader, the box unloading system is provided with a box unloading label reader, the box unloading label reader and the box loading label reader are in communication connection with the control device, and the control device is used for binding the information of the goods to be killed on the sterilization tray and the label to form corresponding sterilization tray information after the box loading label reader reads the label, and is used for calling the corresponding sterilization tray information after the box unloading label reader reads the label.
Preferably, the automatic sterilizer is provided with a sterilizer tag reader, and the sterilizer tag reader is in communication connection with the control device; the control device is used for binding all the labels on the sterilization assemblies to be used as sterilization whole assembly information, and binding the sterilization whole assembly information of a plurality of sterilization assemblies which continuously enter the automatic sterilizer to be used as production batch information.
Preferably, a material conveying assembly is arranged in the box loading system and/or the box unloading system; pass the material subassembly including the loading and unloading machine that is used for conveying sterilization dish, sterilization box and accompanies article of putting out and the sterilization subassembly conveyer that is used for transporting the sterilization subassembly, sterilization subassembly conveyer locates the loading and unloading machine with between the automatic sterilizer.
Preferably, the handling machine includes a six-axis robot and a jig assembly connected to the six-axis robot.
Preferably, the box loading system and/or the box unloading system further comprises an automatic box and bottle processing device, wherein the automatic box and bottle processing device comprises a preparation bottle conveying net chain, a box entering and exiting device and a bottle pushing assembly arranged between the preparation bottle conveying net chain and the box entering and exiting device; the loading and unloading machine can take and place the sterilization box on the corresponding box inlet and outlet device.
Preferably, the box-in and box-out device comprises a box-in and box-out roller and a lifting roller arranged between the box-in and box-out roller and the bottle pushing assembly; the box inlet and outlet roller is a double-layer roller conveyor; the lifting roller can be butted with the upper layer conveying component of the bottle pushing assembly and the in-out box roller in the lifting position of the lifting roller, and can be butted with the lower layer conveying component of the in-out box roller in the descending position of the lifting roller.
Preferably, the sterilizing assembly conveying device in the boxing system comprises a boxing whole vehicle conveying rail machine and an automatic reversing table, an included angle is formed between the conveying direction of the automatic sterilizer and the conveying direction of the boxing whole vehicle conveying rail machine, and the boxing whole vehicle conveying rail machine is in butt joint with the automatic sterilizer through the automatic reversing table.
Preferably, the sterilizing component conveying device in the box unloading system comprises a buffer storage rack and a freely movable transfer trolley.
A method of formulation sterilization using a formulation sterilization logistics system as described above, the method comprising:
before sterilization, obtaining the information of the label, and binding the label and the information of the accompanied and sterilized articles on the sterilization tray to form corresponding sterilization tray information;
and after the sterilization assembly is sterilized by the automatic sterilizer, the information of the label is acquired, the corresponding sterilization tray information is called, and the box unloading system is controlled to respectively unload the sterilization boxes and the accompanied sterilized products in the sterilization tray to the corresponding positions according to the sterilization tray information.
Preferably, the method further comprises the following steps:
binding all the labels on the sterilized components before sterilization to serve as information of the sterilized whole components;
binding the sterilized entire component information of a plurality of the sterilized components sequentially entering the automatic sterilizer as production lot information.
The preparation sterilization logistics system provided by the invention comprises a sterilization assembly, an automatic sterilizer, a box packing system, a box unloading system and a control device; the sterilization assembly comprises a sterilization disc, a sterilization box is detachably arranged on the sterilization disc, and a label is arranged on the sterilization disc; the box loading system is butted with an inlet of the automatic sterilizer, and the box unloading system is butted with an outlet of the automatic sterilizer; the box loading system is provided with a box loading label reader, the box unloading system is provided with a box unloading label reader, the box unloading label reader and the box loading label reader are in communication connection with a control device, and the control device is used for binding the information of the accompanied and killed products on the sterilization tray and the label to form corresponding sterilization tray information after the box loading label reader reads the label, and is used for calling the corresponding sterilization tray information after the box unloading label reader reads the label.
The label that sets up on the sterilization tray, the dress box system sets up corresponding label reader in unloading the box system respectively, can realize tracing the information of production process, can confirm the sterilization box in the sterilization tray automatically and accompany the condition of placing of article of going out, improve system automation degree, improve sterilization efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a block diagram of a formulation sterilization logistics system provided by the present invention;
FIG. 2 is a top view of a sterilization case in a formulation sterilization logistics system provided by the present invention;
FIG. 3 is a front view of a sterilization case in a formulation sterilization logistics system provided by the present invention;
FIG. 4 is a top view of a sterilization tray in a formulation sterilization logistics system provided by the present invention;
FIG. 5 is a front view of a sterilization tray in a formulation sterilization logistics system provided by the present invention;
FIG. 6 is a top view of a sterilization assembly in a formulation sterilization logistics system provided by the present invention;
fig. 7 is a front view of a sterilization assembly in a formulation sterilization logistics system provided by the present invention.
Reference numerals:
a sterilization box 1, a box body 101, a welding square steel 102, a sterilization plate 2, a sterilization plate main body 201, a positioning pin 202, a sterilization box positioning block 203, a label 204, a sterilization assembly 3, an automatic box packing machine 4, a preparation bottle feeding network chain 401, a box packing bottle pushing assembly 402, a box packing lifting roller 403, a box packing in and out box roller 404, a box packing upper roller 5, a box packing lower roller 6, a box packing loading and unloading machine 7, a box packing six-axis robot 701, a box packing combination jig 702, a box packing whole vehicle conveying rail machine 8, an automatic reversing table 9, an automatic sterilizer 10, an open conveying rail machine 11, a buffer frame 12, a box unloading full tray placing position 13, a box unloading empty tray placing position 14, a box unloading and unloading machine 15, a box unloading six-axis robot 1501, a box unloading combination jig 1502, a box unloading lower roller 16, a box unloading upper roller 17, an automatic box unloading machine 18, a box unloading lifting roller 1801, a box unloading and bottle pushing assembly 1802, a preparation bottle unloading network chain 19, transfer car (20), AGV fill electric pile (21), dress box accompany the article of putting out and place position 22, dress box empty tray places position 23, unloads the box and accompany the article of putting out and place position 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The core of the invention is to provide a preparation sterilization logistics system which can improve the sterilization efficiency. The other core of the invention is to provide a preparation sterilization method applying the preparation sterilization logistics system.
Referring to fig. 1 to 7, the first embodiment of the preparation sterilization logistics system provided by the invention includes a sterilization assembly 3, an automatic sterilizer 10, a control device, a box loading system and a box unloading system.
The sterilization component 3 comprises a sterilization disk 2, and a sterilization box 1 is detachably arranged on the sterilization disk 2. The automatic sterilizer 10 is used for water bath sterilization of the preparation bottles in the sterilization case 1.
As shown in fig. 2 and 3, the sterilization box 1 is a basic unit for transferring a small-volume preparation, and includes a rectangular box body 101 formed by bending a stainless steel sheet and stainless steel welding square steel 102, and the welding square steel 102 can reinforce the box body 101, so as to ensure the firmness and durability of the sterilization box 1 and avoid deformation in the using process.
As shown in fig. 4 and 5, the sterilization tray 2 is a carrier of the sterilization case 1, and is typically a stainless steel welded frame. Specifically, the sterilization tray 2 includes a sterilization tray main body 201, a positioning pin 202, and a sterilization case positioning block 203. The positioning pins 202 are disposed at two diagonal positions of the sterilization tray main body 201, and are used for connecting other sterilization trays 2. The sterilizing box positioning block 203 is arranged inside the sterilizing tray main body 201 and used for positioning the sterilizing box 1.
In this embodiment, the sterilization assembly 3 is a layered frame structure formed by stacking a plurality of sterilization trays 2 from bottom to top, that is, the sterilization assembly 3 is a sterilization tray set. The adjacent sterilization trays 2 above and below are directly connected and positioned with each other by the positioning pins 202 without the help of other separate frame structures.
The box loading system is connected with the inlet of the automatic sterilizer 10 in an abutting mode, and the box unloading system is connected with the outlet of the automatic sterilizer 10 in an abutting mode. The cartoning system transfers the sterilized components 3 to be sterilized into the automatic sterilizer 10, and after sterilization, the automatic sterilizer 10 transfers the sterilized components 3 to the cassette unloading system.
The sterilization tray 2 is provided with a label 204, specifically arranged on the outer side of the sterilization tray main body 201. Correspondingly, the cartoning system is provided with a cartoning tag reader and the cassette unloading system is provided with a cassette unloading tag reader. Optionally, the tag 204 is an NFC radio frequency identification tag, an RFID identification tag, or other tags, and the box loading tag reader and the box unloading tag reader are adapted to the tag 204 to be able to read information of the tag 204.
Wherein, unload box label reader and dress box label reader all communication connection controlling means. The control device is used for binding the information of the articles to be sterilized on the sterilization tray 2 with the label 204 to form corresponding sterilization tray information after the label 204 is read by the box-loading label reader, and is used for calling the corresponding sterilization tray information after the label 204 is read by the box-unloading label reader. The information of the accompanying and extinct goods can specifically comprise the position and/or the number of the accompanying and extinct goods.
In the boxing process of the boxing system, in the step of loading the sterilization box 1 and the accompanied sterilized products on the sterilization tray 2, the boxing tag reader reads the information of the tag 204 and sends the information to the control device, and the control device binds the tag 204 and the accompanied sterilized product information on the sterilization tray 2 to form sterilization tray information. Specifically, the control device may acquire the information of the extinguishment accompanying product by receiving the manually input information, or may determine the information of the extinguishment accompanying product by the detection result of the camera, the sensor, or the like.
After sterilization, the sterilization assembly 3 is conveyed to a box unloading system, when the sterilization tray 2 is unloaded, a box unloading label reader reads the label 204 on the sterilization tray 2, the control device can call the corresponding sterilization tray information to acquire the information of the accompanied and sterilized products on the sterilization tray 2, and the box unloading system can automatically and respectively unload the sterilization box 1 and the accompanied and sterilized products by using the information.
In this embodiment, the label 204 that sets up on the sterilization tray 2 sets up corresponding label reader in the dress box system and the box system of unloading respectively, can realize tracing the information of production process, can confirm the sterile box 1 in the sterilization tray 2 automatically and accompany the condition of placing of article of going out, improves the degree of automation of system, improves sterilization efficiency.
Further, referring to FIG. 1, the automated sterilizer 10 is provided with a sterilizer tag reader, which is communicatively connected to the control device. The control device is used for binding all the labels 204 on the sterilized assembly 3 as the sterilized whole assembly information. Specifically, the process may be performed after the sterilization tray information is formed, after each sterilization tray 2 is placed on the sterilization assembly 3, and before the sterilization assembly 3 enters the automatic sterilizer 10.
When the sterilized component 3 is sterilized in the automated sterilizer 10, the sterilizer tag reader reads the tag 204 on the sterilization tray 2 to obtain the sterilized component information of the sterilized component 3. Specifically, the sterilizer tag reader can acquire the tags 204 of all of the sterilization trays 2 on the sterilization assembly 3 to obtain the sterilization complete assembly information, and can also read the tags 204 of some (usually more than two) of the sterilization trays 2 on the sterilization assembly 3 to obtain the sterilization complete assembly information.
The control means is also adapted to bind the sterilization unit information of a plurality of sterilization units 3 that are continuously fed into the automatic sterilizer 10 as production lot information. In the box unloading process, the box unloading system can unload boxes one production batch by one production batch, so that the automation degree of sterilization can be further improved.
Furthermore, a material conveying assembly is arranged in the box loading system and the box unloading system. The material conveying assembly comprises a loading and unloading machine for conveying the sterilization disc 2, the sterilization box 1 and the accompanied sterilized products and a sterilization assembly conveying device for conveying the sterilization assembly 3, and the sterilization assembly conveying device is arranged between the loading and unloading machine and the automatic sterilizer 10. Adopt different mechanisms to carry out the holistic conveying of sterilization subassembly 3 and the dismouting of sterilization dish 2 and article in it respectively, two mechanisms can move simultaneously, can further improve sterilization efficiency.
Further, the handler includes a six-axis robot and a jig connected to the six-axis robot. Wherein, modular fixture can press from both sides and get sterilization tray 2, sterilization box 1 and accompany the article of going out, realizes the removal of sterilization tray 2 and sterilization box 1, accompany getting on sterilization tray 2 of going out and put, wherein, can realize the folding of tearing open between sterilization tray 2 through the removal of sterilization tray 2 to generate or decompose sterilization subassembly 3.
Specifically, as shown in fig. 1, the boxing handler 7 includes a boxing six-axis robot 701 and a boxing assembly jig 702 connected to the boxing six-axis robot 701, and a boxing label reader is provided on the boxing assembly jig 702. The control device may acquire the information on the article to be killed by tracking the movement of the cassette loading/unloading machine 7. The box unloading and loading machine 15 includes a box unloading six-axis robot 1501 and a box unloading combination jig 1502 connected to the box unloading six-axis robot 1501, and a box unloading label reader is provided on the box unloading combination jig 1502.
Further, the boxing system also comprises an automatic box and bottle processing device. The automatic box bottle processing device comprises a preparation bottle conveying network chain, a box inlet and outlet device and a bottle pushing assembly arranged between the preparation bottle conveying network chain and the box inlet and outlet device. The loader can take and place the sterilization box 1 on the corresponding box-in and box-out device.
Specifically, according to the running direction, the box bottle processing device in the box packing system is an automatic box packing machine 4, and the automatic box packing machine 4 is the starting point of the preparation sterilization logistics system and is used for placing the preparation bottles in the sterilization box 1.
Wherein, the preparation bottle conveying network chain is a preparation bottle feeding network chain 401, the box-in and box-out device is a boxing box-in and box-out device, and the bottle pushing assembly is a boxing bottle pushing assembly 402. The preparation bottle feeding network chain 401 is in butt joint with the filling machine, and can convey filled small-volume preparation bottles into the automatic box packing machine 4; the boxing loader-unloader 7 puts the empty sterilization box 1 into the boxing in-out device; the boxing and bottle pushing assembly 402 is used for pushing the preparation bottles conveyed into the automatic boxing machine 4 into the sterilization box 1, and after the sterilization box 1 is filled, the sterilization box 1 is taken out by the boxing and loading machine 7 and placed into the corresponding sterilization tray 2.
In this embodiment, by adding the automatic box packing machine 4, the function of the material system can be increased by starting the preparation bottle packing process as the initial process of the apparatus.
Further, the box in-out device comprises a box in-out roller and a lifting roller arranged between the box in-out roller and the bottle pushing assembly. The in-out box roller is a double-layer roller conveyor. The lifting roller can butt joint the bottle pushing assembly and the upper layer conveying component of the in-out box roller at the ascending position of the lifting roller, and can butt joint the lower layer conveying component of the in-out box roller at the descending position of the lifting roller.
Wherein, for increasing the holding capacity of business turn over box cylinder, the upper strata conveying component and the lower floor conveying component butt joint roller structure respectively of business turn over box cylinder. For example, the upper conveying component of cartoning machine business turn over box cylinder can dock dress box upper roller 5, and the lower floor conveying component of cartoning machine business turn over box cylinder can dock dress box lower floor's cylinder 6, specifically, dress box lower floor's cylinder 6 can be good at dress box upper floor cylinder 5 to avoid dress box upper floor cylinder 5 to shelter from dress box lower floor's cylinder 6, the blowing of being convenient for.
In the boxing process, the empty sterilization box 1 is placed on a boxing upper layer roller 5 by a boxing loader-unloader 7, is transferred to an upper layer conveying component of a boxing in-out box roller 404 through the boxing upper layer roller 5, and is transferred to a boxing lifting roller 403 in a lifting position; after boxing, the boxing elevating roller 403 moves to the descending position, the filled sterilization box 1 is conveyed to the boxing lower layer roller 6 through the lower layer conveying component of the boxing in-out roller 404, and the boxing loader 7 takes the sterilization box 1 out of the boxing lower layer roller 6.
Wherein, for the blowing is got to dress box loader 7, automatic box packing machine 4 sets up in one side of dress box loader 7, sets up dress box at the opposite side of dress box loader 7 and accompanies the article and place position 22 and dress box empty tray and place position 23, and dress box accompanies the article of putting position 22 and is used for placing and accompany the article of going out, and dress box empty tray places position 23 and is used for placing the sterilization assembly 3 that bears empty sterilization box 1.
In this embodiment, the conveying of going in and out box cylinder that adopts the double-deck formula carries out sterilization box 1 can improve space utilization for equipment structure is compact.
Further, the sterilizing component conveying device in the boxing system comprises a boxing whole vehicle conveying rail machine 8 and an automatic reversing table 9. The conveying direction of the automatic sterilizer 10 and the conveying direction of the boxing complete vehicle conveying track machine 8 form an included angle, and as shown in fig. 1, the included angle is a right angle. The boxing and finishing vehicle conveying track machine 8 is in butt joint with an automatic sterilizer 10 through an automatic reversing table 9, and the sterilization assembly 3 can be reversed through the automatic reversing table 9. The conveying track machine 8 of the boxing and finishing vehicle conveys the sterilization components 3 with the sterilization boxes 1 stacked to the automatic reversing table 9, and the automatic reversing table 9 reverses the sterilization components 3 and conveys the sterilization components into the automatic sterilizer 10.
Compared with the scheme that the conveying direction of the automatic sterilizer 10 and the conveying direction of the boxing complete vehicle conveying track machine 8 are arranged in a collinear mode, the logistics system is compact in structure due to the adoption of the arrangement mode in the embodiment.
Further, the sterilizing module transfer device in the box unloading system includes a buffer frame 12 and a freely movable transfer trolley 20. Through the arrangement of the buffer storage rack 12, after the sterilization assembly 3 is removed from the automatic sterilizer 10, the sterilization assembly 3 can be firstly transferred to the buffer storage rack 12 through the transfer trolley 20, and then the sterilization assembly 3 on the buffer storage rack 12 is transferred to other positions through the transfer trolley 20 after standing and airing.
Wherein, since the transfer trolley 20 can move freely, the transfer trolley 20 can also be used to complete the transfer of the sterilization assembly 3 between the box unloading system and the box loading system. Specifically, a full-tray-unloading-box placing position 13, an empty-tray-unloading-box placing position 14, and a box-unloading-accompanied-extinguishment placing position 24 are provided on one side of the box unloading and loading machine 15. The transfer vehicle 20 can transfer the sterilization assembly 3 between the unloading-box-full-tray placing position 13, the unloading-box-empty-tray placing position 14, the unloading-box-accompanied extinguishment placing position 24, the boxing-empty-tray placing position 23, and the boxing-accompanied extinguishment placing position 22, as needed.
Wherein, optionally, the transport vehicle 20 is an AGV (automated Guided vehicle), which transports the sterilization assembly full of formulation bottles and the sterilization assembly without formulation bottles on the planned preset operation route. Correspondingly, the AGV can also set up AGV stake 21 of charging on the predetermined operation route of AGV, specifically can set up on unloading the box empty tray and placing the position 14 and dress box and accompany the route between the article of putting 22 of putting.
Wherein, the box unloading system also comprises an open type conveying track machine 11 which is butt jointed with the outlet of the automatic sterilizer 10, and the sterilized sterilization components 3 are conveyed to the open type conveying track machine 11 by the automatic sterilizer 10 to wait for transferring. The transfer trolley 20 takes the sterilization components 3 from the open type conveying track machine 11 and then transfers the sterilization components 3 to the buffer storage frame 12, and then the transfer trolley 20 transfers the sterilization components 3 on the buffer storage frame 12 to the box unloading full tray placing position 13, and the box unloading unloader 15 takes materials from the box unloading full tray placing position 13 for subsequent processes.
Further, the box unloading system also comprises an automatic box and bottle processing device, which is the same structure as the automatic box packing machine 4 but runs in the opposite direction, so as to be used as the automatic box unloading machine 18. Specifically, the preparation bottle conveying net chain is a preparation bottle box unloading net chain 19, the box in-out device is a box unloading and in-out device, and the bottle pushing assembly is a box unloading and bottle pushing assembly 1802. The box unloading and loading machine 15 can take and place the sterilization box 1 on the box unloading and loading device.
Wherein the box unloading and assembling machine 15 puts the sterilization box 1 on the box unloading and loading device, the box unloading and bottle pushing assembly 1802 separates the preparation bottle from the sterilization box 1 and conveys the preparation bottle to the preparation bottle unloading network chain 19, the preparation bottle unloading network chain 19 conveys the preparation bottle, and the box unloading and assembling machine 15 takes the empty sterilization box 1 from the box unloading and loading device.
In this embodiment, by additionally providing the automatic box unloading machine 18, the sterilized preparation bottles can be separated from the sterilizing box 1, so that the empty sterilizing box 1 can be recycled.
In addition, referring to the arrangement of the automatic box and bottle handling apparatus of the automatic box packing machine 4 in the box packing system, the box unloading and in-out apparatus can be configured in the same manner as the box packing and in-out apparatus. Accordingly, the upper layer conveying part of the box unloading and feeding device can be butted with the box unloading upper layer roller 17, and the lower layer conveying part of the box unloading and feeding device can be butted with the box unloading lower layer roller 16.
In the box unloading process, the sterilization box 1 is unloaded from the box unloading full tray placing position 13 to a box unloading upper layer roller 17 by a box unloading assembling and disassembling machine 15, is conveyed to an upper layer conveying part of a box unloading in and out roller through the box unloading upper layer roller 17, and is conveyed to a box unloading lifting roller 1801 in an ascending position; after unloading the preparation bottles, the unloading lifting roller 1801 moves to a descending position, and then conveys the empty sterilization box 1 to the unloading lower roller 16 through the lower layer conveying part of the unloading box inlet and outlet roller, and the unloading loader 15 takes the sterilization box 1 away from the unloading lower roller 16 and puts the sterilization box in the unloading box empty tray placing position 14.
The workflow of the preparation sterilization logistics system in this embodiment is as follows:
the box packing process comprises the following steps:
the transfer trolley 20 transfers the empty trolley to a boxing empty disc placing position 23, and the extinguishment accompanied products are placed in a boxing extinguishment accompanied product placing position 22;
the boxing combined clamp 702 of the boxing loader 7 is driven by a boxing six-axis robot 701 to grab the empty sterilization box 1 on the boxing empty tray placing position 23 and place the empty sterilization box above the boxing upper-layer roller 5, then the empty sterilization tray 2 on the top layer of the sterilization assembly 3 is detached, and a boxing label reader on the boxing combined clamp 702 reads the label 204 on the sterilization tray 2 and places the label above the boxing whole vehicle conveying track machine 8;
the empty sterilization box 1 is conveyed to an upper-layer conveying component of a box loading and discharging roller 404 by a box loading upper-layer roller 5, then conveyed to a box loading lifting roller 403 to wait for box loading, the filled small-capacity preparation bottles are conveyed into the automatic box loading machine 4 by a preparation bottle feeding network chain 401, the preparation bottles are pushed into the sterilization box 1 by a box loading and bottle pushing component 402, the filled sterilization box 1 is descended to the lower layer by the box loading lifting roller 403 and is conveyed to a lower-layer conveying component of the box loading and discharging roller 404, and then the filled sterilization box 1 is conveyed to the tail end of the box loading and discharging roller 404 by a box loading lower-layer roller 6;
the boxing combined clamp 702 of the boxing loader 7 is driven by a boxing six-axis robot 701 to grab a full-filled sterilization box 1, and place the sterilization box 1 in an empty sterilization tray 2 on a boxing whole vehicle conveying rail machine 8 and be limited by a sterilization box positioning block 203, after one layer of sterilization tray 2 is full, the boxing combined clamp 702 operates the current top layer sterilization tray 2 of the boxing empty tray placing position 23, the empty sterilization tray 2 is newly detached, after the label 204 is read, the sterilization tray is stacked above the bottom layer sterilization tray 2 on the boxing whole vehicle conveying rail machine 8, the sterilization tray 2 is positioned through the positioning pin 202, so that the stacked sterilization trays 2 are firmly connected, and the above processes are repeated until the sterilization assembly 3 on the boxing whole vehicle conveying rail machine 8 is full.
Wherein, in the boxing process, the boxing combined clamp 702 can also be used for grabbing the extinguishment product by the boxing extinguishment product placing position 22 and placing the extinguishment product in the sterilization disc 2 on the boxing whole vehicle conveying track machine 8, and the control device binds the extinguishment product information and the corresponding label 204.
(II) a sterilization process:
after the whole vehicle is loaded, the information of the labels 204 of the sterilization discs 2 on the sterilization assembly 3 is packed into a whole to form the information of the whole sterilization assembly;
the sterilization components 3 are conveyed to an automatic reversing table 9 by a boxing whole vehicle conveying track machine 8, conveyed to an automatic sterilizer 10 after being turned by the automatic reversing table 9, in the automatic sterilizer 10, every time one sterilization component 3 enters, the information of the sterilization whole component is read, every four sterilization components 3 form a group to be used as a production batch, and after sterilization, the sterilization components 3 are transferred to an open type conveying track machine 11.
(III) a box unloading process:
the transfer trolley 20 enters the interior of the open type conveying track machine 11 and jacks up the sterilization assembly 3, and the sterilized sterilization assembly 3 is transferred to the upper part of the buffer storage frame 12 to be stood and dried;
the control device controls the transfer trolley 20 to go to the buffer storage rack 12 to pick up goods according to the production batch of the products and convey the goods to the full-tray unloading placement position 13;
a box unloading six-axis robot 1501 of a box unloading and assembling machine 15 drives a box unloading combination clamp 1502 to unload a full sterilizing box 1 above a box unloading full-tray placing position 13 and place the full sterilizing box above a box unloading upper roller 17, the sterilizing box 1 is conveyed to the position above a box unloading lifting roller 1801 of an automatic box unloading machine 18 through the box unloading upper roller 17, a box unloading bottle pushing assembly 1802 pushes small-capacity preparation bottles in the sterilizing box 1 to a preparation bottle unloading net chain 19 for subsequent production, an empty sterilizing box 1 is driven to descend through the box unloading lifting roller 1801 and is conveyed to the tail end of a box unloading lower roller 16, and the box unloading combination clamp 1502 loads the empty sterilizing box 1 at the tail end of the box unloading lower roller 16 into a sterilizing tray 2 on a box unloading empty-tray placing position 14;
a box unloading six-axis robot 1501 of a box unloading and assembling machine 15 drives a box unloading combination clamp 1502 to unload an empty sterilization tray 2 at the top of a full tray unloading position 13 and place the sterilization tray 2 at an empty tray unloading position 14, a box unloading label reader on the box unloading combination clamp 1502 reads a label 204 on the sterilization tray 2 in the tray unloading process, so as to judge whether the unloaded sterilization tray 2 has an accompanied and extinguished article and the position of the accompanied and extinguished article, and if the accompanied and extinguished article exists, the box unloading combination clamp 1502 places the accompanied and extinguished article above a box unloading accompanied and extinguished article placing position 24;
along with the full sterilization box 1 is unloaded and unloaded gradually, the sterilization assembly 3 filled with the empty sterilization box 1 is transferred to the boxing empty tray placing position 23 by the transfer trolley 20, the accompanied and killed articles are transferred to the boxing accompanied and killed article placing position 22 from the unloading box accompanied and killed article placing position 24 by the transfer trolley 20, the sterilization tray 2, the sterilization box 1 and the accompanied and killed articles are recycled, the whole production process does not need manual intervention, and the automation degree is high.
The preparation sterilization logistics system provided by the embodiment is used for automatic production of small-capacity preparation sterilization areas, the label 204 is arranged on the sterilization tray 2, code scanning and information binding are carried out on each sterilization tray 2 in the tray stacking process, sterilization process information of the sterilization assembly 3 and the automatic sterilizer 10 can also be bound, batch information recording of products can be realized, connection actions between automatic single machines are realized, personnel participation is less, and intelligent production is realized.
Of course, the way in which the sterilization assembly 3 is disposed is not limited to that provided in the above embodiments. In the second embodiment, the sterilization assembly 3 may further include a vehicle body, which is a carrier of the sterilization case 1, specifically, a layered frame vehicle body, in addition to the sterilization tray 2 in the above embodiment, and the sterilization tray 2 is stacked on the sterilization assembly 3 layer by layer along the up-down direction. In addition, the sterilization component 3 is directly provided with a vehicle body label, and the vehicle body label is bound with the label 204 on the sterilization disc 2 to be used as the information of the sterilization whole component, so that when the information of the sterilization whole component is read, the vehicle body label can be read only, and the information of the sterilization whole component is correspondingly obtained.
In addition, the body may be manually pushed or transferred between different facilities by the transfer cart 20. Specifically, between the tray taking position and the corresponding tray placing position (for example, when the tray taking position is the box-packing empty tray placing position 23, the corresponding tray placing position is the box-packing whole vehicle conveying rail machine 8), the vehicle body which can be placed in advance on the tray placing position is taken down from the vehicle body at the tray taking position, and then the vehicle body at the tray taking position and the vehicle body at the tray placing position are sequentially placed on the vehicle body at the tray placing position to form a new sterilization assembly, and the vehicle body at the tray taking position and other sterilization trays can form a new sterilization assembly.
In addition to the preparation sterilization logistics system, the invention also provides a preparation sterilization method, and the preparation sterilization method applies the preparation sterilization logistics system in the above embodiments, and the beneficial effects can be correspondingly referred to the above embodiments.
Specifically, the method comprises the following steps:
before sterilization, the information of the label 204 is obtained, and the label 204 and the information of the accompanied and sterilized articles on the sterilization tray 2 are bound to form corresponding sterilization tray information;
after the sterilization assembly 3 is sterilized by the automatic sterilizer 10, the information of the label 204 is obtained, the corresponding sterilization tray information is called, and the box unloading system is controlled to unload the sterilization boxes 1 and the accompanied sterilized products in the sterilization tray 2 to the corresponding positions respectively according to the sterilization tray information.
Further, the sterilization method further comprises:
before sterilization, binding all the labels 204 on the sterilized assembly 3 as the information of the sterilized whole assembly;
the sterilization complete component information of a plurality of sterilization components 3 continuously entering the automatic sterilizer 10 is bound as production lot information.
It will be understood that when an element is referred to as being "secured" to another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention and for simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The preparation sterilization logistics system and the preparation sterilization method provided by the invention are described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. A system for sterilizing a preparation flow is characterized by comprising a sterilizing component (3), an automatic sterilizer (10), a box loading system, a box unloading system and a control device;
the sterilization assembly comprises a sterilization disc (2), a sterilization box (1) is detachably arranged on the sterilization disc (2), and a label (204) is arranged on the sterilization disc (2);
the box loading system is butted with an inlet of the automatic sterilizer (10), and the box unloading system is butted with an outlet of the automatic sterilizer (10);
the box loading system is provided with a box loading label reader, the box unloading system is provided with a box unloading label reader, the box unloading label reader and the box loading label reader are both in communication connection with the control device, the control device is used for binding the information of the goods to be sterilized on the sterilization tray (2) and the label (204) to form corresponding sterilization tray information after the box loading label reader reads the label (204), and is used for calling the corresponding sterilization tray information after the box unloading label reader reads the label (204).
2. The formulation sterilization logistics system of claim 1 wherein the automated sterilizer (10) is provided with a sterilizer tag reader, the sterilizer tag reader being communicatively connected to the control device; the control device is used for binding all the labels (204) on the sterilization assemblies (3) as sterilization complete assembly information and binding the sterilization complete assembly information of a plurality of sterilization assemblies (3) which continuously enter the automatic sterilizer (10) as production batch information.
3. The formulation sterilization logistics system of claim 1 or 2 wherein a transfer assembly is provided in the box loading system and/or the box unloading system; pass the material subassembly including the loader that is used for conveying sterilization dish (2), sterilization box (1) and accompanies article of putting out and be used for transporting the sterilization subassembly conveyer of sterilization subassembly (3), sterilization subassembly conveyer locates the loader with between automatic sterilizer (10).
4. The formulation sterilization logistics system of claim 3 wherein the handler comprises a six-axis robot and a modular fixture connected to the six-axis robot.
5. The formulation sterilization logistics system of claim 3 wherein the box loading system and/or the box unloading system further comprises an automatic box and bottle handling device, the automatic box and bottle handling device comprises a formulation bottle conveying network chain, a box in and out device and a bottle pushing assembly arranged between the formulation bottle conveying network chain and the box in and out device; the loading and unloading machine can take and place the sterilization box (1) on the corresponding box inlet and outlet device.
6. The formulation sterilization logistics system of claim 5 wherein the cassette access device comprises a cassette access roller and a lift roller disposed between the cassette access roller and the bottle pushing assembly; the box inlet and outlet roller is a double-layer roller conveyor; the lifting roller can be butted with the upper layer conveying component of the bottle pushing assembly and the in-out box roller in the lifting position of the lifting roller, and can be butted with the lower layer conveying component of the in-out box roller in the descending position of the lifting roller.
7. The formulation sterilization logistics system of claim 3 wherein the sterilization assembly conveyor in the cartoning system comprises a cartoning cart conveying track machine (8) and an automatic reversing table (9), wherein an included angle is formed between the conveying direction of the automatic sterilizer (10) and the conveying direction of the cartoning cart conveying track machine (8), and the cartoning cart conveying track machine (8) is butted against the automatic sterilizer (10) through the automatic reversing table (9).
8. The formulation sterilization logistics system of claim 3 wherein the sterilization assembly transfer means in the box unloading system comprises a buffer rack (12) and a freely movable transfer cart (20).
9. A method of formulation sterilization using the formulation sterilization logistics system of any of claims 1 to 8, the method comprising:
before sterilization, obtaining the information of the label (204), and binding the label (204) and the information of the accompanied and sterilized articles on the sterilization tray (2) to form corresponding sterilization tray information;
and after the sterilization component (3) is sterilized by the automatic sterilizer (10), the information of the label (204) is obtained, the corresponding sterilization tray information is called, and the box unloading system is controlled to respectively unload the sterilization box (1) and the accompanied sterilization product in the sterilization tray (2) to the corresponding positions according to the sterilization tray information.
10. The method of sterilizing a formulation according to claim 9, further comprising:
binding all the labels (204) on the sterilized component (3) as the sterilized whole component information before sterilization;
binding the sterilization complete component information of a plurality of the sterilization components (3) continuously entering the automatic sterilizer (10) as production lot information.
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| CN202110436603.6A CN113044322A (en) | 2021-04-22 | 2021-04-22 | Preparation sterilization logistics system and preparation sterilization method |
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| CN202110436603.6A CN113044322A (en) | 2021-04-22 | 2021-04-22 | Preparation sterilization logistics system and preparation sterilization method |
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Cited By (1)
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