CN219565669U - High-speed full-automatic intelligent case unpacking machine - Google Patents
High-speed full-automatic intelligent case unpacking machine Download PDFInfo
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- CN219565669U CN219565669U CN202320101895.2U CN202320101895U CN219565669U CN 219565669 U CN219565669 U CN 219565669U CN 202320101895 U CN202320101895 U CN 202320101895U CN 219565669 U CN219565669 U CN 219565669U
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- box
- manipulator
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- plate
- carton
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Abstract
A high-speed full-automatic intelligent unpacking machine is characterized in that a sucking disc component installed on a box taking mechanical arm is used for grabbing a flat folding carton in a box storage mechanism, then a box opening cylinder in the sucking disc component is used for driving a box opening deflector rod to swing inwards to open the flat folding carton, the box feeding mechanical arm below the opened carton moves upwards, the opened carton is dragged to a cover folding mechanism to be conveyed through the sucking disc component, a small sucking disc on a limiting plate at one end of the sucking disc component can be adsorbed on one side of the carton to provide support for one side of the carton, and the upper surface of the carton is adsorbed by the box opening mechanical arm above the sucking disc component in a downward moving manner, so that the carton is firmly fixed between the box feeding mechanical arm and the box opening mechanical arm and is in a stable opening state, the problem that the carton swings left and right in the moving process of the cover folding mechanism is avoided, and the unpacking quality is ensured.
Description
Technical Field
The utility model relates to the field of box opening machines, in particular to a high-speed full-automatic intelligent box opening machine.
Background
Cartons are used in a wide variety of product packages for various industries. The paper boxes are all folded flat plates when leaving the factory, the flat plate-shaped paper boxes are required to be opened by a box opener before the products are packaged, then the opened paper boxes are sent into a cover folding mechanism to fold the bottom covers of the paper boxes to form the bottom bottoms of the paper boxes, and then the folded paper boxes are sent into a sealing tape mechanism to seal the folded bottom bottoms.
The existing case unpacking machine has partial problems in the case unpacking process, such as the problem that the case is easy to shake left and right in the case of being opened and conveyed to the case folding mechanism (because the bottom of the case is not sealed yet and the whole structure is not stable enough), the case is still in a shaking state when the case is subjected to the case folding process, the flatness after the case folding is poor, and the case unpacking effect is poor; in addition, the existing folded flat-plate-shaped paper boxes are usually placed at one end of the box filling machine in a orderly manner, and are grabbed one by a manipulator to open the box, and in the process, the height of the flat-plate-shaped paper boxes placed in the orderly manner can be gradually reduced, so that the manipulator needs to have a relatively large moving stroke to grab the lower flat-plate-shaped paper boxes, the problem that the manipulator grabs inconvenience exists, and the problem that the manipulator grabs inefficiency exists; and current unpacking machine mainly adopts traditional link mechanism, and adjustment mechanism adjusts the position through manual work rotation hand wheel, realizes being suitable for not equidimension carton shaping, when unpacking to not unidimensional carton moreover, needs to adjust a plurality of positions simultaneously, and complex operation extravagant manpower simultaneously because of manual operation error is great, unpacking can appear the carton dislocation, and the shaping rate is not high.
Disclosure of Invention
In order to solve the problems, the utility model provides a high-speed full-automatic intelligent box opening machine.
The technical scheme of the utility model is as follows: the utility model provides a high-speed full-automatic intelligent unpacking machine, includes the storage tank mechanism, get the case manipulator, send the case manipulator, prop case manipulator, roll over lid mechanism and seal tape mechanism of installing in the frame, storage tank mechanism install in the one end of frame, get case manipulator first set up in the top of storage tank mechanism, get the vertical movable arm lower extreme of case manipulator and install sucking disc subassembly first, sucking disc subassembly first's casing's bottom plate surface evenly installs a plurality of little sucking disc to be equipped with the breach in the one end of bottom plate, articulated on the casing have the lower extreme to stretch into the execution unpacking driving lever in the breach, articulated in the middle part in the casing have unpacking cylinder, unpacking cylinder's piston rod outer end and execution unpacking driving lever's upper end are articulated;
a box feeding manipulator is arranged below one side of the box taking manipulator, a sucker assembly B corresponding to the sucker assembly A is arranged at the upper end of a vertical moving arm of the box feeding manipulator, the sucker assembly B is of an L-shaped structure, and small suckers are respectively arranged on the vertical surface and the bottom surface of the sucker assembly B; a box supporting manipulator is arranged on a frame at one side of the box taking manipulator, and a sucker assembly C corresponding to the sucker assembly C below is arranged at the lower end of a vertical moving arm of the box supporting manipulator;
one side of the box conveying mechanical arm is provided with a cover folding mechanism, the adhesive tape sealing mechanism is arranged at the end part of the box conveying mechanical arm, an end cover pressing plate corresponding to the cover folding mechanism is arranged at the inlet of the adhesive tape sealing mechanism, and a cover folding rod is arranged above and below the end cover pressing plate.
Preferably, the storage mechanism comprises a storage base and two storage brackets; the two storage brackets are symmetrically and slidably connected to two ends of the base, a driving assembly for driving the two storage brackets to slide on the storage base is arranged on the base, the storage brackets comprise square frames, lifting plate assemblies and limiting assemblies, sliding rail nails are arranged on the inner sides of upright posts on two sides of the square frames, two ends of a cross beam of the lifting plate assemblies are slidably connected between the two sliding rail nails through the sliding block nails, lifting plates are arranged on the inner sides of two end parts of the cross beam, a screw is vertically connected to the middle part of the square frames, a nut sliding block is arranged in the middle part of the cross beam, the screw is in threaded connection with the nut sliding block, and a screw motor is arranged on the upper end part of the square frames;
the limiting assembly comprises a groove-shaped plate which is vertically and fixedly connected between two ends of the square frame, a square hole is formed in the upper end portion of the groove-shaped plate, a triangular limiting block which extends inwards from the square hole is rotationally connected between two side plates of the groove-shaped plate, a supporting plane is arranged on the upper surface of the limiting block, an pushing inclined plane is arranged on the inner side face of the limiting block, and baffle plates which are blocked on two sides of the square hole are arranged on the outer side face of the limiting block.
Preferably, two sliding rails B are symmetrically arranged on two sides of the storage base, sliding blocks B are arranged at two ends of a bottom plate of the storage support, and the storage support is connected between the two sliding rails B in a sliding mode through the sliding blocks B.
Preferably, the driving assembly comprises a first push rod and a second push rod, wherein the first push rod is connected between the bottom plate of one storage bracket and one end plate of the storage base, and the second push rod is connected between the bottom plate of the other storage bracket and the other end plate of the storage base.
Preferably, the cover folding mechanism comprises two cover folding plates symmetrically hinged above the supporting plate, and the cover folding cylinder is hinged on the inner side of the cover folding plates to drive the cover folding plates to swing inwards.
Preferably, the box taking manipulator, the box conveying manipulator and the box supporting manipulator are all single-belt manipulators.
Preferably, the box conveying mechanical arm and the box supporting mechanical arm absorb the paper boxes up and down simultaneously in an overlapping stroke to finish cover folding and adhesive tape sealing, so that the stability of the box conveying process is ensured, and the situation of dislocation of the paper boxes is eliminated.
A box opening method of a high-speed full-automatic intelligent box opening machine comprises the following steps:
step one: the carton blank is horizontally placed by the carton mechanism, and the jacking component in the carton mechanism sends the carton blank into the stroke of the carton taking manipulator;
step two: the box taking manipulator sucks the paper box through the sucker assembly B, and meanwhile, the box opening cylinder on the sucker assembly B drives the deflector rod to act, the paper box is shaped like a Chinese character 'kou', and the paper box is conveyed into the stroke of the box conveying manipulator while being molded;
step three: the box taking manipulator moves downwards, the box conveying manipulator moves upwards, and the square carton is placed above the sucker assembly B; step four: the box feeding mechanical arm translates through the cover folding mechanism to realize cover folding actions on the left side and the right side;
step five: the box conveying mechanical arm moves into the stroke of the box supporting mechanical arm, and the paper box with the left and right folded covers is simultaneously sucked and conveyed to the upper and lower folded cover mechanisms by the two mechanical arms;
step six: the four-edge folding cover is completed and is directly conveyed into the adhesive tape sealing mechanism for packaging, so that the whole box opening action is completed.
The beneficial technical effects of the utility model are as follows:
(1) This unpacking machine is through getting the sucking disc subassembly of installing on the case manipulator and snatch the dull and stereotyped folding carton in the storage tank mechanism, then the inside swing of the box-opening driving lever of the box-opening actuating cylinder of this sucking disc subassembly is carried out and is opened dull and stereotyped folding carton, the carton is opened the back below send a case manipulator upward movement, drag the carton of being opened to roll over to cover the mechanism and carry through sucking disc subassembly, the little sucking disc on the limiting plate of this sucking disc subassembly one end can adsorb in one side of carton, provide the support for one side of carton, and the in-process that the carton was carried to roll over cover the mechanism, the upper surface of carton is adsorbed in the downward movement of the box-opening manipulator of top, the carton is firmly fixed between sending a case manipulator and box-opening manipulator, be in stable open state, the problem of rocking about the carton appears to roll over the mechanism removal in-process has been avoided, unpacking quality has been guaranteed.
(2) The two ends of the lifting plate assembly are respectively provided with a lifting plate, the lifting plates are arranged at the two ends of the lifting assembly, the flat-plate-shaped paper boxes are placed between the lifting plates of the two storage brackets, the flat-plate-shaped paper boxes with certain thickness are lifted to the limit assembly arranged at the upper part of the storage brackets through the lifting plate assemblies at the two sides, the flat-plate-shaped paper boxes can be propped against the triangular limit blocks of the limit assembly to swing inwards when contacting with the triangular limit blocks, the limit blocks smoothly pass through the limit blocks, and then the limit blocks reset under the action of torsion springs and are supported at the lower ends of the flat-plate-shaped paper boxes; through the continuous promotion of lifting plate subassembly, can make storage mechanism's upper portion have dull and stereotyped paper case all the time and provide the material for the unpacking process, the manipulator only needs the removal stroke of comparison less just can snatch dull and stereotyped paper case, snatchs the process more convenient to efficiency is higher.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of the picking robot of the present utility model (single strap is omitted);
FIG. 3 is a schematic perspective view of the chuck assembly A of FIG. 2;
FIG. 4 is a schematic perspective view of a box handling robot according to the present utility model (single strap omitted);
FIG. 5 is a schematic perspective view of a tank mechanism of the present utility model;
FIG. 6 is a schematic perspective view of the storage rack of FIG. 5;
FIG. 7 is a cross-sectional view taken along A-A of FIG. 6;
FIG. 8 is a schematic perspective view of the spacing assembly of FIG. 5;
FIG. 9 is a schematic rear view of the spacing assembly of FIG. 5;
fig. 10 is a flow chart of the carton forming process of the present utility model.
In the drawing, 01, a storage tank mechanism, 11, a storage base, 111, a first push rod, 112, a second push rod, 113, a second slide rail, 13, a storage bracket, 131, a square frame, 132, a first slide rail, 133, a second slide block, 14, a lifting plate assembly, 141, a cross beam, 142, a first slide block, 143, a lifting plate, 144, a nut slide block, 151, a screw rod, 152, a screw rod motor, 16, a limiting assembly, 161, a trough plate, 162, a square hole, 163, a limiting block, a cross beam, and a limiting block. 164, baffle plate, 165, torsion spring, 02, box taking mechanical arm, 21, sucker assembly A, 211, notch, 212, actuating box opening driving rod, 213, box opening cylinder, 03, box feeding mechanical arm, 31, sucker assembly B, 311, limiting plate, 04, box supporting mechanical arm, 41, sucker assembly C, 05, sealing tape mechanism, 51, end cover pressing plate, 52, cover folding rod, 06, frame, 71, cover folding plate, 72, cover folding cylinder, 81 and small sucker.
Description of the embodiments
Referring to fig. 1-10 of the specification, a high-speed full-automatic intelligent box opening machine comprises a box storage mechanism, a box taking mechanical arm and a sealing tape mechanism, wherein the box storage mechanism is arranged in a rack, the box taking mechanical arm is arranged at one end of the rack, the box taking mechanical arm is arranged above the box storage mechanism, a sucker assembly A is arranged at the lower end of a vertical moving arm of the box taking mechanical arm, a plurality of small suckers are uniformly arranged on the surface of a bottom plate of a shell of the sucker assembly A, a flat-plate-shaped paper box in the box storage mechanism is grasped through the sucker assembly A at the lower end of the box taking mechanical arm, a notch is arranged at one end of the bottom plate, an executing box opening deflector rod with the lower end extending into the notch is hinged to the middle part in the shell, the outer end of a piston rod of the box opening cylinder is hinged to the upper end of the executing box opening deflector rod, and the box opening cylinder drives the executing box opening deflector rod to swing inwards to open a folded flat-plate-shaped paper box.
A box feeding manipulator is arranged below one side of the box taking manipulator, a sucker assembly B corresponding to the sucker assembly A is arranged at the upper end of a vertical moving arm of the box feeding manipulator, a limiting plate is vertically arranged at one end of the sucker assembly B, a small sucker is also arranged on the inner surface of the limiting plate, and the small sucker on the limiting plate can be adsorbed on one side of the paper box to provide support for one side of the paper box; a box supporting manipulator is arranged on a frame on one side of the box taking manipulator, a sucking disc component C corresponding to a sucking disc component C below is arranged at the lower end of a vertical moving arm of the box supporting manipulator, the sucking disc component C below the box supporting manipulator moves downwards to adsorb the upper surface of a paper box, and the paper box is firmly fixed between the box conveying manipulator and the box supporting manipulator, so that the problem of left and right shaking of the paper box in the moving process of the box to the cover folding mechanism is avoided;
one side of the box conveying mechanical arm is provided with a cover folding mechanism, the adhesive tape sealing mechanism is arranged at the end part of the box conveying mechanical arm, an end cover pressing plate corresponding to the cover folding mechanism is arranged at the inlet of the adhesive tape sealing mechanism, the cover folding mechanism folds the bottom covers at the two ends of the paper box inwards, the end cover pressing plate is used for replacing the cover folding mechanism to press the bottom covers at the two ends before adhering adhesive tape, a cover folding rod is arranged above and below the end cover pressing plate and used for folding the bottom covers at the two sides, and the adhesive tape sealing mechanism is a conventional mechanism and is not explained in detail.
The storage mechanism comprises a storage base and two storage brackets; the two storage brackets are symmetrically and slidably connected to two ends of the base, a driving assembly for driving the two storage brackets to slide on the storage base is arranged on the base, so that the distance between the two storage brackets can be conveniently adjusted to adapt to flat-plate-shaped paper boxes of different specifications, the storage brackets comprise square frames, lifting plate assemblies and limiting assemblies, sliding rail nails are arranged on the inner sides of upright posts on two sides of the square frames, two ends of a beam of the lifting plate assemblies are slidably connected between the two sliding rail nails through the sliding block nails, lifting plates are arranged on the inner sides of two end parts of the beam, a screw is vertically connected to the middle part of the square frames, a nut sliding block is arranged in the middle part of the beam, the screw is in threaded connection with the nut sliding block, a screw motor is arranged at the upper end part of the square frame, and drives the screw to rotate, and the screw drives the beam to slide upwards along the square frames through the nut sliding block, so that the flat-plate-shaped paper boxes are lifted upwards through the lifting plates;
at least two limiting assemblies are arranged between the two ends of the square frame and are used for improving stable support for the flat-plate-shaped paper box;
the limiting assembly comprises a groove-shaped plate which is vertically and fixedly connected between two ends of the square frame, a square hole is formed in the upper end of the groove-shaped plate, a triangular limiting block which extends out of the square hole inwards is rotationally connected between two side plates of the groove-shaped plate, a torsion spring is arranged between a rotating shaft of the limiting block and the groove-shaped plate, a supporting plane is arranged on the upper surface of the limiting block and used for supporting a flat-plate-shaped carton, an inner side surface is arranged to be a pushing inclined surface which serves as a driving surface for driving the limiting block to swing inwards, a baffle plate which is blocked on two sides of the square hole is arranged on the outer side surface of the limiting block, and a supporting plane of the limiting block is enabled to be a horizontal plane by the surface of the groove-shaped plate.
Two sliding rails B are symmetrically arranged on two sides of the storage base, sliding blocks B are arranged at two ends of a bottom plate of the storage support, and the two sliding rails B are connected between the two sliding rails B in a sliding manner; the drive assembly includes push rod A and push rod B, and push rod A connects between the bottom plate of a storage support and the tip plate of storage base, and push rod B connects between the bottom plate of another storage support and the other tip plate of storage base, and two storage supports all promote its slip on the storage base through electric putter, therefore the interval between two storage supports of adjustment that can be convenient.
The cover folding mechanism comprises two cover folding plates symmetrically hinged above the supporting plate, and the cover folding cylinder is hinged on the inner side of the cover folding plates to drive the cover folding cylinders to swing inwards so as to fold the cover plates at the two ends of the paper box; the box taking manipulator, the box delivering manipulator and the box supporting manipulator are all arranged as single-belt manipulators, and the single-belt manipulators are the existing manipulator mechanisms and are not repeated here.
The box conveying mechanical arm and the box supporting mechanical arm absorb the paper boxes up and down simultaneously to finish cover folding and adhesive tape sealing in the overlapped stroke, so that the stability of the box conveying process is ensured, and the dislocation of the paper boxes is eliminated.
In a second embodiment, referring to fig. 1 to 10 of the specification, a method for opening a high-speed full-automatic intelligent box opener includes the following steps:
step one: the carton blank is horizontally placed by the carton mechanism, and the jacking component in the carton mechanism sends the carton blank into the stroke of the carton taking manipulator;
step two: the box taking manipulator sucks the paper box through the sucker assembly B, and meanwhile, the box opening cylinder on the sucker assembly B drives the deflector rod to act, the paper box is shaped like a Chinese character 'kou', and the paper box is conveyed into the stroke of the box conveying manipulator while being molded;
step three: the box taking manipulator moves downwards, the box conveying manipulator moves upwards, and the square carton is placed above the sucker assembly B; step four: the box feeding mechanical arm translates through the cover folding mechanism to realize cover folding actions on the left side and the right side;
step five: the box conveying mechanical arm moves into the stroke of the box supporting mechanical arm, and the paper box with the left and right folded covers is simultaneously sucked and conveyed to the upper and lower folded cover mechanisms by the two mechanical arms;
step six: the four-edge folding cover is completed and is directly conveyed into the adhesive tape sealing mechanism for packaging, so that the whole box opening action is completed.
Claims (7)
1. The utility model provides a high-speed full-automatic intelligent case unpacking machine, includes that install storage mechanism, get case manipulator, send case manipulator, prop case manipulator, roll over lid mechanism and sealing tape mechanism in the frame, characterized by:
the box taking mechanism comprises a frame, a box taking mechanical arm, a box opening driving rod, a box opening cylinder, a box opening driving rod and a box opening driving rod, wherein the storage mechanism is arranged at one end of the frame;
a box feeding manipulator is arranged below one side of the box taking manipulator, a sucker assembly B corresponding to the sucker assembly A is arranged at the upper end of a vertical moving arm of the box feeding manipulator, the sucker assembly B is of an L-shaped structure, and small suckers are respectively arranged on the vertical surface and the bottom surface of the sucker assembly B; a box supporting manipulator is arranged on a frame at one side of the box taking manipulator, and a sucker assembly C corresponding to the sucker assembly C below is arranged at the lower end of a vertical moving arm of the box supporting manipulator;
one side of the box conveying mechanical arm is provided with a cover folding mechanism, the adhesive tape sealing mechanism is arranged at the end part of the box conveying mechanical arm, an end cover pressing plate corresponding to the cover folding mechanism is arranged at the inlet of the adhesive tape sealing mechanism, and a cover folding rod is arranged above and below the end cover pressing plate.
2. The high-speed full-automatic intelligent box unpacking machine according to claim 1, wherein the high-speed full-automatic intelligent box unpacking machine is characterized in that: the storage mechanism comprises a storage base and two storage brackets; the two storage brackets are symmetrically and slidably connected to two ends of the base, a driving assembly for driving the two storage brackets to slide on the storage base is arranged on the base, the storage brackets comprise square frames, lifting plate assemblies and limiting assemblies, sliding rail nails are arranged on the inner sides of upright posts on two sides of the square frames, two ends of a cross beam of the lifting plate assemblies are slidably connected between the two sliding rail nails through the sliding block nails, lifting plates are arranged on the inner sides of two end parts of the cross beam, a screw is vertically connected to the middle part of the square frames, a nut sliding block is arranged in the middle part of the cross beam, the screw is in threaded connection with the nut sliding block, and a screw motor is arranged on the upper end part of the square frames;
the limiting assembly comprises a groove-shaped plate which is vertically and fixedly connected between two ends of the square frame, a square hole is formed in the upper end portion of the groove-shaped plate, a triangular limiting block which extends inwards from the square hole is rotationally connected between two side plates of the groove-shaped plate, a supporting plane is arranged on the upper surface of the limiting block, an pushing inclined plane is arranged on the inner side face of the limiting block, and baffle plates which are blocked on two sides of the square hole are arranged on the outer side face of the limiting block.
3. The high-speed full-automatic intelligent box unpacking machine according to claim 2, characterized in that: two sliding rails B are symmetrically arranged on two sides of the storage base, sliding blocks B are arranged at two ends of a bottom plate of the storage support, and the storage support is connected between the two sliding rails B in a sliding mode.
4. The high-speed full-automatic intelligent box unpacking machine according to claim 2, characterized in that: the driving assembly comprises a first push rod and a second push rod, wherein the first push rod is connected between the bottom plate of one storage bracket and one end plate of the storage base, and the second push rod is connected between the bottom plate of the other storage bracket and the other end plate of the storage base.
5. The high-speed full-automatic intelligent box unpacking machine according to claim 1, wherein the high-speed full-automatic intelligent box unpacking machine is characterized in that: the cover folding mechanism comprises two cover folding plates symmetrically hinged above the supporting plate, and the cover folding cylinder is hinged on the inner side of the cover folding plate to drive the cover folding plate to swing inwards.
6. The high-speed full-automatic intelligent box unpacking machine according to claim 1, wherein the high-speed full-automatic intelligent box unpacking machine is characterized in that: the box taking manipulator, the box conveying manipulator and the box supporting manipulator are all single-belt manipulators.
7. The high-speed full-automatic intelligent box unpacking machine according to claim 1, wherein the high-speed full-automatic intelligent box unpacking machine is characterized in that: the box conveying mechanical arm and the box supporting mechanical arm absorb the paper boxes up and down simultaneously to finish cover folding and adhesive tape sealing in the overlapped stroke, so that the stability of the box conveying process is ensured, and the dislocation of the paper boxes is eliminated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320101895.2U CN219565669U (en) | 2023-02-02 | 2023-02-02 | High-speed full-automatic intelligent case unpacking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320101895.2U CN219565669U (en) | 2023-02-02 | 2023-02-02 | High-speed full-automatic intelligent case unpacking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219565669U true CN219565669U (en) | 2023-08-22 |
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ID=87664417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320101895.2U Active CN219565669U (en) | 2023-02-02 | 2023-02-02 | High-speed full-automatic intelligent case unpacking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219565669U (en) |
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2023
- 2023-02-02 CN CN202320101895.2U patent/CN219565669U/en active Active
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