CN219561179U - Comprehensive robot processing station for clutch outer cover - Google Patents
Comprehensive robot processing station for clutch outer cover Download PDFInfo
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- CN219561179U CN219561179U CN202320392219.5U CN202320392219U CN219561179U CN 219561179 U CN219561179 U CN 219561179U CN 202320392219 U CN202320392219 U CN 202320392219U CN 219561179 U CN219561179 U CN 219561179U
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- outer cover
- clutch
- robot
- frame
- feeding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to the field of clutch production and manufacturing, in particular to a robot comprehensive processing station for clutch outer covers, wherein a vacuum chuck frame is arranged at the front end of a multi-axis robot, an outer cover arranging frame positioned at the left lower corner of the machine is arranged on the machine table of a punching machine, a blanking conveying belt is arranged at the left side of the punching machine, a detecting table is arranged at the downstream end of the blanking conveying belt, an outer cover feeding frame positioned at the left side of the multi-axis robot is arranged at the upstream end of the blanking conveying belt, a rotator is arranged on the outer cover feeding frame, feeding levels and supplementing levels are arranged on the rotator, a stacking frame is arranged on each feeding level and each supplementing level, and when the multi-axis robot rotates to a left-handed limiting position, the vacuum chuck frame grabs the clutch outer cover from the feeding level. The processing station replaces manual work, an automatic robot is used for feeding and discharging the clutch outer cover, the processing safety is guaranteed, the robot can continuously and uniformly feed and process the clutch outer cover by an auxiliary punching machine, the processing speed is high, and the cost is reduced.
Description
Technical Field
0001. The utility model relates to the field of clutch part production and manufacturing, in particular to a robot comprehensive processing station for a clutch outer cover.
Background
0002. The clutch is a part directly connected with an engine in an automobile transmission system and is responsible for cutting off and combining the power and the transmission system, so that the smooth starting of the automobile can be ensured when the automobile starts, the smoothness during gear shifting can be ensured, and the overload of the transmission system is prevented. The clutch, like the coupling, is mainly used for coupling between shafts, causing them to revolve together and transmitting torque. Can be engaged or disengaged at any time in the running or stopping process of the machine, is rapid and reliable, and achieves the purpose of controlling the interruption of a transmission system so as to change speed, change direction and the like; the clutch may also be used for overload protection, etc. The clutch controls the operations of starting, stopping, reversing, shifting, etc. of the mechanical transmission system.
0003. The first step of manufacturing the clutch outer cover is to press-form, as shown in fig. 1, the clutch outer cover is an initial shape, the first step of press-forming needs to press into the shapes of fig. 2 and 3, the outer cover body needs to be pressed into an arc shape with a middle hole as a center, four holes need to be pressed into the outer cover body in the radial direction, and a flanging needs to be bent from the hole position.
0004. When the clutch outer cover is processed before, the clutch outer cover is manually fed and discharged, a die is arranged on a punching machine, a worker places the punched part, the punched part is put down after being punched and formed, a skilled technology and a strict working flow are needed, the safety accident can be avoided, the mode of production by manpower is gradually eliminated, and the labor cost is higher and higher. Therefore, an automatic robot is needed to carry out loading and unloading, and continuous loading and unloading work of stamping parts can be completed rapidly and uninterruptedly.
Disclosure of Invention
0005. In order to solve the technical problems, the utility model aims to provide the robot comprehensive processing station for the clutch outer cover, which realizes the automatic production of the stamping processing of the clutch outer cover and can replace manual work to rapidly and uninterruptedly complete the continuous feeding and discharging work of stamping parts.
0006. In order to achieve the above object, the technical scheme of the present utility model is as follows:
the robot comprehensive processing station for the clutch outer cover comprises a multi-axis robot, a punching machine and an outer cover die, wherein the outer cover die is arranged on the punching machine, the multi-axis robot is arranged on the operation surface side of the punching machine,
the front end of the multi-axis robot is provided with a vacuum chuck frame for clamping the clutch outer cover, the machine table of the punching machine is provided with an outer cover arranging frame positioned at the left lower corner of the machine table, the left side of the punching machine is provided with a blanking conveying belt, the downstream end of the blanking conveying belt is provided with a detection table, the left side and the right side of the detection table are respectively provided with a qualified product storage box and a defective product storage box,
the upper end of the blanking conveying belt is provided with an outer cover feeding frame arranged at the left side of the multi-axis robot, a rotator is arranged on the outer cover feeding frame, a group of stacking frames and more than one group of stacking frames are arranged on the rotator, clutch outer cover materials to be punched are stacked on the stacking frames, a feeding position and one or more than one supplementing position are arranged on the rotator, stacking frames are arranged on the feeding position and each supplementing position, and when the multi-axis robot rotates to the left-hand limit position, the vacuum chuck frames grasp the clutch outer covers from the feeding position.
0007. Further, the vacuum chuck frame comprises a supporting rod, a left chuck, a right chuck, an air supply pipe, an air supply machine and an air nozzle, wherein one end of the supporting rod is movably arranged on a rotating shaft of the robot, the other end of the supporting rod extends outwards horizontally, the length of the supporting rod is taken as a central axis, the left chuck and the right chuck are symmetrically arranged on a rod body of the supporting rod, and the left chuck and the right chuck are staggered and are positioned on two parallel line positions parallel to each other.
0008. Further, the outer diameters of the left sucker and the right sucker of the clutch outer cover are equal to or larger than the diameter of the clutch outer cover. The air nozzles distributed at equal intervals can be ensured to be grabbed at the balance position of the outer cover of the clutch, and the parts are ensured to be placed into the stamping die in a horizontal state.
0009. Furthermore, the outer cover arrangement frame is in a disc shape, a hole shaft higher than the arrangement frame is arranged at the center shaft position, the hole shaft is in a shape of thin upper part and thick lower part, and the diameter of the thickest part of the hole shaft is smaller than the diameter of the center hole of the outer cover of the clutch. The effect of enclosing cover arrangement frame is the flattening, because the sucking disc is from the clutch enclosing cover that goes up the work or material rest and pick up probably not level and smooth, needs to pass through on the arrangement frame, and the upper plane of arrangement frame is the planarization higher, and after the arrangement, on placing stamping die, the rate of accuracy is just higher.
0010. Further, the rotator comprises a workbench, a rotating plate and a cam cutter, the cam cutter is driven by a motor, the cam cutter is installed inside the workbench, an index plate of the cam cutter extends out of a table top of the workbench, the rotating plate is fixed on the index plate, and one or more groups of stacking frames are installed on the rotating plate in a circular surrounding mode.
0011. Further, the stacking rack is composed of a base plate and stop rods, the base plate is arranged on the rotating plate, the number of the stop plates is at least 3, the circle center of the base plate is used as the center, the stop plates are vertically arranged on the base plate in a circle, and the inner diameter length formed between the stop rods is larger than the diameter of the outer clutch cover. The function of the rotator is to divide and cut the stacking rack, so that the stacking rack keeps rotating, does not interfere with feeding and grabbing parts by the robot, and does not interfere with the robot, so that the feeding level is ensured to have enough parts all the time, and the robot can continuously and uninterruptedly grab the parts for processing.
0012. Compared with the prior art, the utility model has the beneficial effects that: this processing station replaces the manual work, adopts automatic robot to carry out the material loading and the unloading of clutch enclosing cover, ensures the security of processing to the robot can last, at the uniform velocity auxiliary punching machine carries out the feed processing, can 24 hours work that does not rest even, and the processing rate is fast, and processing cost reduces.
0013. The blanking conveying belt, the punching machine and the outer cover feeding frame are tightly matched, the robot grabs parts for feeding, the parts of the punching machine are grabbed for blanking, the parts are directly left rotated after blanking, the parts are firstly put down, the next parts are grabbed at the position of rotating to the extreme limit, the design procedure is matched with the installation positions of all the parts, a series of work is completed continuously, and automatic production of the punching processing of the outer cover of the clutch is achieved.
Drawings
0014. Fig. 1 is a front view of a state in which a clutch outer cover is not press-worked in the related art.
0015. FIG. 2 is a schematic diagram of a front view of a clutch outer cover in the prior art after stamping;
FIG. 3 is a schematic view of the bottom structure of the clutch outer cover after stamping in the prior art;
FIG. 4 is a schematic diagram of a front view of a frame for feeding a cover according to the present utility model;
FIG. 5 is a schematic top view of the material rack of the outer cover of the present utility model;
fig. 6 is a schematic top view of a robot finishing station for clutch covers.
Detailed Description
0016. In order that the manner in which the utility model is attained, as well as the features and advantages thereof, will be readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof.
0017. The robot comprehensive processing station for the clutch outer cover as shown in fig. 4-6 comprises a multi-axis robot 1, a punching machine 2 and an outer cover die, wherein the outer cover die is arranged on the punching machine 2, the multi-axis robot 1 is arranged on the operation surface side of the punching machine 2, a male die and a female die for manufacturing the clutch outer cover are arranged on the punching machine 2, the conventional design structure of the die utilizes hydraulic punching force, so that parts are formed in a forming chamber between the male die and the female die by rapid punching.
0018. The front end of the multi-axis robot 1 is provided with a vacuum chuck frame 3 for clamping the clutch outer cover, the machine platform of the punching machine 2 is provided with an outer cover arranging frame 4 positioned at the left lower corner of the machine platform, the left side of the punching machine 2 is provided with a blanking conveying belt 5, the downstream end of the blanking conveying belt 5 is provided with a detection platform 6, the left side and the right side of the detection platform 6 are respectively provided with a qualified product storage box 60 and a defective product storage box 61, and the upstream end of the blanking conveying belt 5 is provided with an outer cover feeding frame 7 arranged at the left side of the multi-axis robot 1. The whole working process is that the robot 1 rotates to pick up a clutch outer cover basic part from the outer cover feeding frame 7, transfers the clutch outer cover basic part to an outer cover die, and after stamping, takes the clutch outer cover basic part off and places the clutch outer cover basic part on the blanking conveying belt 5, and transfers the clutch outer cover basic part to the outer cover feeding frame 7 again to take the part. The robot 1 is a five-axis robot that moves, swings, and rotates in a multidimensional space.
0019. The vacuum chuck frame 3 comprises a supporting rod 30, a left chuck 31, a right chuck 32, an air supply pipe, an air supply machine and an air nozzle, wherein one end of the supporting rod is movably arranged on a rotating shaft of the multi-axis robot 1, the other end of the supporting rod 30 extends outwards horizontally, the length of the supporting rod 30 is taken as a central axis, the left chuck 31 and the right chuck 32 are symmetrically arranged on a rod body of the supporting rod 30, and the left chuck 31 and the right chuck 32 are staggered with each other and are positioned on two parallel line positions which are parallel to each other. The outer diameter of the clapping part of the left sucking disc 31 and the right sucking disc 32 is equal to or larger than the diameter of the outer cover of the clutch. The left suction cup 31 and the right suction cup 32 are drawn away by vacuum, catch the clutch cover, and transfer to the respective stations with the clutch cover. The air cock is installed in the lower bottom surface of left sucking disc 31, right sucking disc 32, installs three respectively, just can be steady absorb the clutch enclosing cover, and the air cock communicates with the air supply pipe, picks up the part through continuous gassing of breathing in.
0020. The outer cover arrangement frame 4 is in a disc shape, a hole shaft higher than the arrangement frame is arranged at the center shaft position, the hole shaft is in a shape of being thin at the upper part and thick at the lower part, and the diameter of the thickest part of the hole shaft is smaller than the diameter of the center hole of the outer cover of the clutch. The outer cover feeding rack 7 is used for stacking disc-shaped parts, the parts are placed in a random stacking mode, when the air nozzles are used for sucking, the parts are sucked at any three positions of the parts at random, if the parts are placed on the outer cover die directly, the coaxiality of the parts and the die cannot be guaranteed, so that the parts are required to be placed on the outer cover arranging rack 4 before being placed on the outer cover die, the parts are just sleeved on the hole shaft, the air nozzles are used for sucking the parts again, the air nozzles can suck a plurality of air nozzles at the same time, the hole shaft is used as the center, the coaxiality of the air nozzles with the hole shaft is kept, and the picked parts can be placed on the die accurately in a horizontal state.
0021. The outer cover feeding frame 7 is provided with a rotator 70, one or more groups of stacking frames 72 are arranged on the rotator 70, clutch outer cover materials to be punched are stacked on the stacking frames 72, the rotator 70 is provided with a feeding position 71 and three supplementing positions 73, the feeding position 71 and each supplementing position 73 are provided with the stacking frames 72, and when the multi-axis robot 1 rotates to a left-hand limit position, the vacuum chuck frame 3 grabs the clutch outer cover from the feeding position 71.
0022. The rotator 70 comprises a workbench 700, a rotating plate 701 and a cam cutter 702, the cam cutter 702 is driven by a motor, the cam cutter 702 is installed inside the workbench, an index plate of the cam cutter 702 extends out of a table surface of the workbench 700, the rotating plate 701 is fixed on the index plate, and the group or more than one group of stacking frames 72 are installed on the rotating plate 701 in a circular surrounding mode. The stacking frame 72 is composed of a base plate 720 and blocking rods 721, the base plate 720 is mounted on the rotating plate, the number of the blocking rods 721 is at least 3, the blocking rods 721 are vertically mounted on the base plate 720 in a circle around the center of the base plate 720, and the inner diameter length formed between the blocking rods 721 is larger than the diameter of the clutch outer cover.
0023. The stacking rack 72 at the loading position can move up and down, a servo driver 73 is arranged in the workbench 700, a driving sliding rail 74 of the servo driver 73 extends out of the workbench to prop up under the base plate 720, a pair of shooting sensors are arranged at the top of a baffle rod 721 of the loading position 71, when the shooting sensors detect that the clutch outer cover between the baffle rods 721 is reduced, the servo driver 73 drives the driving sliding rail 74, the driving sliding rail 74 is lifted to prop up the base plate 720, the clutch outer cover lifted to the highest position is positioned at the height of the robot capturing position, after the parts of the loading position 71 are picked up, the rotating plate 701 is rotated to the loading position 71 with the stacking rack for supplementing the parts of the loading position 71, and the parts of the multi-axis robot 1 are further conveniently picked up.
0024. Of course, in order to avoid interference with the rotating plate 701 when the driving sliding rail 74 ascends, we design the rotating plate 701 into a circle shape, the driving sliding rail 74 is two, one driving sliding rail 74 is arranged in the inner ring of the rotating plate 701, one driving sliding rail is arranged in the outer ring of the rotating plate 701, and the driving sliding rail vertically ascends and descends, and is propped against the base plate to ascend or descend, a bearing plate arranged on the rotating plate 701 can be arranged below the base plate 720, a supporting rod 723 is vertically arranged on the bearing plate, and the base plate 720 is sleeved on the supporting rod, so that when the driving sliding rail is propped against the base plate to move up and down, the supporting rod 723 is used for keeping balance, and the phenomenon that the outer clutch cover is stacked untidy or fallen down due to inversion of the base plate is avoided, so that the production progress cannot be influenced, and people are required to construct.
0025. The robot comprehensive processing station for the clutch outer cover provided by the utility model is described in detail above. The description of the specific embodiments is only intended to aid in understanding the method of the utility model and its core concept, and it should be understood that it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the principles of the utility model, and such changes and modifications will fall within the scope of the appended claims.
Claims (6)
1. The robot comprehensive processing station for the clutch outer cover comprises a multi-axis robot, a punching machine and an outer cover die, wherein the outer cover die is arranged on the punching machine, the multi-axis robot is arranged on the operation surface side of the punching machine,
the method is characterized in that: the front end of the multi-axis robot is provided with a vacuum chuck frame for clamping the clutch outer cover, the machine table of the punching machine is provided with an outer cover arranging frame positioned at the left lower corner of the machine table, the left side of the punching machine is provided with a blanking conveying belt, the downstream end of the blanking conveying belt is provided with a detection table, the left side and the right side of the detection table are respectively provided with a qualified product storage box and a defective product storage box,
the upper end of the blanking conveying belt is provided with an outer cover feeding frame arranged at the left side of the multi-axis robot, a rotator is arranged on the outer cover feeding frame, a group of stacking frames and more than one group of stacking frames are arranged on the rotator, clutch outer cover materials to be punched are stacked on the stacking frames, a feeding position and one or more than one supplementing position are arranged on the rotator, stacking frames are arranged on the feeding position and each supplementing position, and when the multi-axis robot rotates to the left-hand limit position, the vacuum chuck frames grasp the clutch outer covers from the feeding position.
2. The robot finishing station for a clutch cover of claim 1, wherein: the vacuum chuck frame comprises a supporting rod, a left chuck, a right chuck, an air supply pipe, an air supply machine and an air nozzle, wherein one end of the supporting rod is movably arranged on a rotating shaft of the multi-axis robot, the other end of the supporting rod extends outwards horizontally, the length of the supporting rod is taken as a central axis, the left chuck and the right chuck are symmetrically arranged on a rod body of the supporting rod and are staggered with each other and are positioned on two parallel line positions which are parallel to each other,
the air tap is installed in the lower bottom surface of left sucking disc, right sucking disc, and the air tap is connected with the air supply pipe, and the air supply pipe is outwards extended, is connected to the air feeder.
3. The robot finishing station for a clutch cover of claim 2, wherein: the outer diameter of the left sucker and the right sucker is equal to or larger than the outer diameter of the clutch outer cover.
4. The robot finishing station for a clutch cover of claim 1, wherein: the outer cover arrangement frame is in a disc shape, a hole shaft higher than the arrangement frame is arranged at the center shaft position, the hole shaft is in a shape of being thin at the upper part and thick at the lower part, and the diameter of the thickest part of the hole shaft is smaller than the diameter of the center hole of the outer cover of the clutch.
5. The robot finishing station for a clutch cover of claim 1, wherein: the rotary device comprises a workbench, a rotary plate and a cam cutter, the cam cutter is driven by a motor, the cam cutter is installed inside the workbench, an index plate of the cam cutter extends out of a table top of the workbench, the rotary plate is fixed on the index plate, and one or more groups of stacking frames are installed on the rotary plate in a circular surrounding mode.
6. The robot finishing station for a clutch cover of claim 5, wherein: the stacking rack is composed of a base plate and stop rods, wherein the base plate is arranged on the rotating plate, the number of the stop plates is at least 3, the circle center of the base plate is used as the center, the stop plates are vertically arranged on the base plate in a circle, and the inner diameter length formed between the stop rods is larger than the diameter of the outer clutch cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320392219.5U CN219561179U (en) | 2023-03-06 | 2023-03-06 | Comprehensive robot processing station for clutch outer cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320392219.5U CN219561179U (en) | 2023-03-06 | 2023-03-06 | Comprehensive robot processing station for clutch outer cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219561179U true CN219561179U (en) | 2023-08-22 |
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ID=87662839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320392219.5U Active CN219561179U (en) | 2023-03-06 | 2023-03-06 | Comprehensive robot processing station for clutch outer cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219561179U (en) |
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2023
- 2023-03-06 CN CN202320392219.5U patent/CN219561179U/en active Active
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