CN209792360U - Punch press with full-automatic unloading function of going up - Google Patents
Punch press with full-automatic unloading function of going up Download PDFInfo
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- CN209792360U CN209792360U CN201920293145.3U CN201920293145U CN209792360U CN 209792360 U CN209792360 U CN 209792360U CN 201920293145 U CN201920293145 U CN 201920293145U CN 209792360 U CN209792360 U CN 209792360U
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Abstract
The utility model discloses a punch press with full-automatic feeding and discharging functions, relating to the field of automatic production equipment, the punch press realizes the automatic grabbing and placing of the workpieces by utilizing the carrying manipulator, improves the automation level of the punch press, meanwhile, the four carrying manipulators in the rotary carrying device are matched in rotation, so that the next procedure is not needed to be carried out after the punching procedure is finished, but also can realize the synchronous execution of the working procedures of stamping, feeding, blanking and the like, improve the processing efficiency, simultaneously the design of multistation structure makes to carry out the blowing to loading attachment and get the material from unloader and can go on in step with stamping process in the unloading device, has guaranteed the continuity processing of punch press, and the punch press that this application disclosed has realized the continuous automation in step between each manufacturing procedure and has gone on through the rational design of structure to improve the machining efficiency of punch press and hang down.
Description
Technical Field
The utility model belongs to the technical field of automated production equipment and specifically relates to a punch press with unloading function in full-automatic.
Background
When the existing common punch press is used for punching and machining, manual operation is usually needed, particularly, an operator is needed to manually take materials, feed and discharge, the machining mode is high in dependence on the operator, high in technical requirement, easy to cause industrial accidents, low in automation degree and low in machining efficiency.
SUMMERY OF THE UTILITY MODEL
The inventor provides a punch press with full-automatic unloading function of going up to above-mentioned problem and technical demand, and this punch press can realize automatic unloading of going up, has improved the automation level of punch press, simultaneously through reasonable structural design for the processing of continuity can be realized to this punch press, and the machining efficiency who improves the punch press is low.
The technical scheme of the utility model as follows:
the utility model provides a punch press with unloading function in full-automatic, this punch press includes: the device comprises a punch machine table, a rotary carrying device, a feeding device, a discharging device and a control box;
the punching machine comprises a punching machine base, a punching machine motor, a punching head, an upper die and a lower die, wherein a horizontal workbench surface is formed on the punching machine base;
The rotary carrying device, the feeding device and the discharging device are arranged on the same side of the workbench surface in parallel, and the feeding device and the discharging device are separated from two sides of the rotary carrying device; the feeding device and the discharging device have the same structure, and each device respectively comprises a rack, a station selection module, a lifting mounting plate, at least two lifting modules and at least two workpiece placing plates; the station selection module is arranged along the horizontal direction and fixed on the rack, the station selection module is formed by building an electric cylinder and a servo motor, the lifting mounting plate is fixed on the station selection module, and the station selection module drives the lifting mounting plate to slide in the horizontal direction; the lifting device comprises a lifting mounting plate, at least two lifting modules, a servo motor and a plurality of lifting modules, wherein the lifting mounting plate is provided with a sliding groove; each workpiece placing plate is respectively fixed on one lifting module, the lifting module drives the workpiece placing plates to ascend and descend in the vertical direction, and the workpiece placing plates are used for placing workpieces in a stacked mode;
The rotary carrying device comprises a vertical frame, a rotary motor, a transmission structure, a rotary disk and four carrying manipulators, wherein the rotary disk is horizontally arranged at the top end of the vertical frame, the rotary motor is fixed on the vertical frame, and a motor shaft of the rotary motor is in transmission connection with a rotary shaft of the rotary disk through the transmission structure; the four carrying manipulators are uniformly arranged along the circumferential direction of the rotating disc, the structure of each carrying manipulator is the same, each carrying manipulator comprises a fixed rod, an air cylinder, a sucker mounting plate, at least two vacuum suckers and a vacuum generator, the fixed rods are arranged along the axial direction of the rotating disc, one end of each fixed rod is fixed on the rotating disc, the other end of each fixed rod extends out of the rotating disc and is fixed with the air cylinder, a piston rod of each air cylinder is arranged along the vertical direction and is connected with the sucker mounting plate so as to drive the sucker mounting plate to perform piston motion in the vertical direction, at least two vacuum suckers are uniformly arranged on the sucker mounting plate, the vacuum suckers are vertically arranged; for each carrying manipulator, when the carrying manipulator rotates to face the working table surface of the punch machine table, the vacuum sucker in the carrying manipulator faces the lower die, when the carrying manipulator rotates to face the feeding device, the vacuum sucker in the carrying manipulator faces a workpiece placing plate in one of the lifting modules, and when the carrying manipulator rotates to face the discharging device, the vacuum sucker in the carrying manipulator faces the workpiece placing plate in one of the lifting modules;
The control box is connected with and controls a punch motor, a rotating motor, a cylinder and a vacuum generator in each carrying manipulator, a station selection module and each lifting module in the feeding device, and a station selection module and each lifting module in the discharging device.
The further technical scheme is that the model number of the air cylinder in each conveying manipulator is TN20X 30S.
the utility model has the beneficial technical effects that:
The application discloses punch press with full-automatic unloading function of going up, this punch press utilizes the transport manipulator to realize snatching and placing the automation of work piece, the automation level of punch press has been improved, and simultaneously, the rotatory cooperation of four transport manipulators among the rotatory handling device, make and need not wait for the punching press process and accomplish one process again, but can realize punching press processing, material loading, the synchronous execution of processes such as unloading, machining efficiency has been improved, simultaneously the design of material loading device and unloader in the structure makes and carries out the blowing to material loading device and get the material from unloader and go on in step with punching press processing, the continuity processing of punch press has been guaranteed, the reasonable design of structure is passed through to the punch press that this application discloses, the synchronous continuous automation that has realized between each processing procedure goes on, thereby the machining efficiency who improves the multistation is low.
Drawings
fig. 1 is a structural diagram of a punch press with a full-automatic loading and unloading function disclosed in the present application.
fig. 2 is a structural diagram of a press machine in the present application.
fig. 3 is a structural view of the charging device and the discharging device in the present application.
fig. 4 is a structural view of the rotary conveyance device according to the present application.
Fig. 5 is a structural diagram of a conveyance robot in the rotary conveyance device.
Detailed Description
The following describes the embodiments of the present invention with reference to the accompanying drawings.
The application discloses punch press with full-automatic unloading function of going up please refer to fig. 1, and this punch press includes punch press board 1, rotatory handling device 2, loading attachment 3, unloader 4 and control box 5, and control box 5 is used for providing control function, can be based on the PLC controller of an arbitrary model on the market, and this application does not do the injecing, and control box 5 can the snap-on punch press board 1. Referring to fig. 1, the structure of the punch press machine 1 includes a punch press base 11, a punch press motor, a punch press head 12, an upper die 13 and a lower die 14, the control box 5 can be directly fixed on the punch press base 11, a horizontal work table 15 is formed on the punch press base 11, the punch press head 12 is arranged on the punch press base 11 and faces the work table 15, the upper die 13 is arranged on a lower end face of the punch press head 12, and the lower die 14 is arranged on the work table 15 and faces the upper die 13. The punch motor is fixed on the punch base 11 and is usually arranged in the punch base 11, so that fig. 2 is not shown, the punch motor can adopt a punch motor commonly used in the existing conventional punch, the application is not limited, the control box 5 is connected with and controls the punch motor, the punch motor is connected with and drives the punch head 13 to perform a punching action perpendicular to the worktable surface 15, namely, a punching action in the vertical direction, so as to perform punching.
The rotary conveying device 2, the feeding device 3 and the blanking device 4 are arranged on the same side of the worktable surface 15 in parallel, and the feeding device 3 and the blanking device 4 are separated from two sides of the rotary conveying device 2. The structure of the feeding device 3 is the same as that of the discharging device 4, and please refer to fig. 3 for the structure of each device, taking the feeding device 3 as an example, the feeding device 3 includes a frame 31, a station selection module 32, a lifting mounting plate 33, at least two lifting modules 34 and at least two workpiece placing plates 35, taking the two lifting modules 34 as an example in the present application. Module 32 is selected to the station sets up and fixes in frame 31 along the horizontal direction, and module 32 is selected to the station in this application realizes for servo module, builds by electronic jar and servo motor and forms, and servo module's concrete structure this application is no longer described in detail. The lifting mounting plate 33 is fixed to the station selection module 32. At least two lifting module 34 set up side by side along the slip direction of lift mounting panel 33, and these at least two lifting module 34's structure is the same, and lifting module 34 in this application also realizes for servo module, consequently also builds by electronic jar and servo motor and forms. A workpiece placing plate 35 is fixed to each of the lifting modules 34, and the workpieces M are stacked on the workpiece placing plate 35. The control box 5 is connected with and controls the station selection module 32 and the lifting module 34, and the station selection module 32 drives the lifting mounting plate 33 to slide in the horizontal direction, so as to drive each lifting module 34 to slide in the horizontal direction. The lifting module 34 drives the connected workpiece placing plate 35 to ascend and descend in the vertical direction, so as to drive the stacked workpieces M to ascend and descend in the vertical direction.
Referring to fig. 4, the rotary carrying device 2 includes a stand 21, a rotary motor 22, a transmission mechanism 23, a rotary table 24, and four carrying robots 25. The rotating disc 24 is horizontally arranged at the top end of the stand 21, the rotating motor 22 is fixed on the stand 21, a motor shaft of the rotating motor 22 is in transmission connection with a rotating shaft of the rotating disc 24 through a transmission structure 23, the transmission structure 23 may be a conventional gear transmission structure, as shown in fig. 4, and the detailed structure of the transmission structure 23 is not described in detail in this application. The control box 5 is connected with and controls a rotating motor 22, the rotating motor 22 is connected with and drives a rotating disk 24 to rotate in the horizontal direction, and optionally, the rotating motor 22 in the application is a servo motor. The four carrying manipulators 25 are uniformly arranged along the circumferential direction of the rotating disc 24, as shown in fig. 4, the included angle between every two carrying manipulators 25 is 90 degrees, and so on. The structure of each carrying manipulator 25 is the same, please refer to the enlarged view of the structure of the carrying manipulator 25 shown in fig. 5, each carrying manipulator 25 includes a fixing rod 251, an air cylinder 252, a suction cup mounting plate 253, at least two vacuum suction cups 254, and a vacuum generator, the fixing rod 251 is disposed along the axial direction of the rotating disc 24, one end of the fixing rod 251 is fixed on the rotating disc 24, the other end of the fixing rod 251 extends out of the rotating disc 24 and is fixed with the air cylinder 252, the type of the air cylinder 252 adopted in the present application is TN20X30S, a piston rod of the air cylinder 252 is disposed along the vertical direction and is connected with the suction cup mounting plate 253 so as to drive the suction cup mounting plate 253 to perform piston motion in the vertical direction, it should be noted that, in actual implementation, as shown in fig. 5, the air cylinder 252 is not normally directly fixed on the fixing rod 251 but is fixed through a, the sucker mounting plates 253 are not necessarily simple plate-shaped structures, such as the sucker mounting plates 253 are actually double-layer plate-shaped structures in fig. 5, and there are some conventional connecting pieces such as optical axes, which are only shown in the present application, and the present application is not limited as to the specific structure of each part. At least two vacuum chuck 254 evenly set up on sucking disc mounting panel 253, and this application uses sucking disc mounting panel 253 to be the rectangle structure and includes four vacuum chuck 254 as an example, and four vacuum chuck 254 are located four angles of sucking disc mounting panel 253 respectively, and the vertical downward setting of vacuum chuck 254, each vacuum chuck 254 UNICOM vacuum generator. The vacuum chuck 254 used in this application is of a model of VPC15-15PS4J-M10, the vacuum generator is a commercially available device, the position of the vacuum generator is not shown in the figure, the control box 5 is connected to and controls the vacuum generator, and the vacuum generator controls the vacuum chuck 254 to form a negative pressure, so that the handling robot 25 can suck and put down the workpiece M through the vacuum chuck 254, as shown in fig. 4.
For each transfer robot 25, when the transfer robot 25 rotates to face the work top 15 of the punch press machine 1, the vacuum chuck 254 in the transfer robot 25 faces the lower mold 14. When the carrying robot 25 is rotated to face the loading device 3, the vacuum chuck 254 in the carrying robot 25 faces the workpiece placing plate 37 in one of the lifting modules. When the carrying robot 25 is rotated to face the blanking unit 4, the vacuum chuck 254 in the carrying robot 25 faces the workpiece placing plate 37 in one of the lifting modules.
Based on the structure of the punch press disclosed by the application, the process of realizing full-automatic loading and unloading is as follows, taking fig. 1 as an example, the rotating disc 24 rotates clockwise, assuming that the carrying manipulator facing the loading device 3 is a, the other three carrying manipulators are b, c and d clockwise from a, the carrying manipulator a grabs the topmost workpiece M from the workpiece placing plate 37 in one lifting module of the loading device 3, then the rotating disc 24 continues to rotate, and simultaneously, the workpiece placing plate in the lifting module in the loading device 3 rises by the height of one workpiece thickness to complement the height of the taken workpiece M, so that the height of the topmost workpiece is unchanged, the vertical distance between the topmost workpiece and the carrying manipulator is unchanged, and the grabbing effectiveness is ensured. The rotary disc 24 drives the carrying manipulator a to rotate to the workbench surface 15 facing the punch press machine table 1, then the carrying manipulator a loosens the vacuum chuck to place the workpiece M on the lower die 14, the stamping head 12 performs stamping action to stamp the workpiece M, at the moment, the rotary carrying device 2 does not need to stop rotating to wait for stamping completion, but continues to rotate, when the carrying manipulator b rotates to the workbench surface 15 facing the punch press machine table 1 and the carrying manipulator c faces the feeding device 3, the carrying manipulator b grabs the workpiece M stamped on the lower die 14, the carrying manipulator c grabs the workpiece on the top of the workpiece placing plate 37 in the same lifting module of the feeding device 3, then the rotary disc 24 continues to rotate, when the carrying manipulator b rotates to the blanking device 4 and the carrying manipulator c faces the workbench surface 15 of the punch press machine table 1, the carrying manipulator b loosens the vacuum chuck to place the workpiece M on the workpiece placing plate in one lifting module of the blanking device 4 On, when the workpiece placing plate of the lifting module in the blanking device 4 does not place the processed workpiece, the workpiece placing plate is located at the topmost end, and when the carrying manipulator places one processed workpiece on the workpiece placing plate, the height of the workpiece placing plate in the lifting module in the blanking device 4 is reduced by one workpiece thickness, so that the height of the topmost workpiece is unchanged, and the vertical distance between the topmost workpiece and the carrying manipulator is unchanged. At the same time, the handling robot c releases the vacuum chuck to place the next workpiece to be punched on the lower die 14, and so on. After all work pieces placed on one lifting module in loading attachment 3 were all taken away, the station selection module drove lifting module and removed for when transport manipulator rotated to orientation loading attachment 3, its vacuum chuck just placed the board to the work piece in another lifting module, thereby can snatch the work piece in another lifting module, and simultaneously, operating personnel can carry out synchronous material loading to the lifting module who has been emptied, need not stop processing. Equally, after having put the work piece that the processing was accomplished on one lifting module in unloader 4, the station selection module drives lifting module and removes, make the transport manipulator rotatory when orientation unloader 4, its vacuum chuck just places the board to the work piece in another lifting module, thereby can place the work piece that the processing was accomplished in another lifting module, and simultaneously, operating personnel can carry out synchronous unloading to the lifting module that has put, degree of automation is high, and assembly line machining efficiency is high.
What has been described above is only a preferred embodiment of the present application, and the present invention is not limited to the above embodiments. It is to be understood that other modifications and variations directly derivable or suggested by those skilled in the art without departing from the spirit and scope of the present invention are to be considered as included within the scope of the present invention.
Claims (2)
1. The utility model provides a punch press with unloading function in full-automatic, its characterized in that, the punch press includes: the device comprises a punch machine table, a rotary carrying device, a feeding device, a discharging device and a control box;
The punching machine comprises a punching machine base, a punching machine motor, a punching head, an upper die and a lower die, wherein a workbench surface in the horizontal direction is formed on the punching machine base, the punching head is arranged on the punching machine base and is opposite to the workbench surface, the upper die is arranged on the lower end surface of the punching head, the lower die is arranged on the workbench surface and is opposite to the upper die, and the punching machine motor is fixed on the punching machine base and is connected with and drives the punching head to perform punching action vertical to the workbench surface;
The rotary carrying device, the feeding device and the discharging device are arranged on the same side of the workbench surface in parallel, and the feeding device and the discharging device are respectively arranged on two sides of the rotary carrying device; the feeding device and the discharging device are identical in structure, and each device comprises a rack, a station selection module, a lifting mounting plate, at least two lifting modules and at least two workpiece placing plates; the station selection module is arranged along the horizontal direction and fixed on the rack, the station selection module is constructed by an electric cylinder and a servo motor, the lifting mounting plate is fixed on the station selection module, and the station selection module drives the lifting mounting plate to slide in the horizontal direction; the lifting device comprises a lifting mounting plate, at least two lifting modules and a servo motor, wherein the lifting mounting plate is arranged on the lifting mounting plate in a sliding direction; each workpiece placing plate is fixed on one lifting module respectively, the lifting modules drive the workpiece placing plates to ascend and descend in the vertical direction, and the workpiece placing plates are used for placing workpieces in a stacked mode;
The rotary carrying device comprises a vertical frame, a rotary motor, a transmission structure, a rotary disc and four carrying manipulators, wherein the rotary disc is horizontally arranged at the top end of the vertical frame, the rotary motor is fixed on the vertical frame, and a motor shaft of the rotary motor is in transmission connection with a rotary shaft of the rotary disc through the transmission structure; the four carrying manipulators are uniformly arranged along the circumferential direction of the rotating disc, the structure of each carrying manipulator is the same, each carrying manipulator respectively comprises a fixed rod, an air cylinder, a sucker mounting plate, at least two vacuum suckers and a vacuum generator, the fixed rods are arranged along the axial direction of the rotating disc, one end of each fixed rod is fixed on the rotating disc, the other end of each fixed rod extends out of the rotating disc and is fixed with the air cylinder, a piston rod of each air cylinder is arranged along the vertical direction and is connected with the sucker mounting plate so as to drive the sucker mounting plate to perform piston motion in the vertical direction, the at least two vacuum suckers are uniformly arranged on the sucker mounting plate, the vacuum suckers are vertically and downwards arranged, and each vacuum sucker is communicated with the vacuum generator; for each carrying manipulator, when the carrying manipulator rotates to face the workbench surface of the punch machine table, the vacuum chuck in the carrying manipulator faces the lower die, when the carrying manipulator rotates to face the feeding device, the vacuum chuck in the carrying manipulator faces the workpiece placing plate in one of the lifting modules in the feeding device, and when the carrying manipulator rotates to face the blanking device, the vacuum chuck in the carrying manipulator faces the workpiece placing plate in one of the lifting modules in the blanking device;
The control box is connected with and controls the punch motor, the rotating motor, the air cylinders and the vacuum generators in the carrying manipulators, the station selection module and the lifting modules in the feeding device, and the station selection module and the lifting modules in the discharging device.
2. the punch press with the full-automatic loading and unloading function as claimed in claim 1, wherein the type of the air cylinder in each of the conveying manipulators is TN20X 30S.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920293145.3U CN209792360U (en) | 2019-03-07 | 2019-03-07 | Punch press with full-automatic unloading function of going up |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920293145.3U CN209792360U (en) | 2019-03-07 | 2019-03-07 | Punch press with full-automatic unloading function of going up |
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| Publication Number | Publication Date |
|---|---|
| CN209792360U true CN209792360U (en) | 2019-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920293145.3U Active CN209792360U (en) | 2019-03-07 | 2019-03-07 | Punch press with full-automatic unloading function of going up |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111959172A (en) * | 2020-07-13 | 2020-11-20 | 东莞长盈精密技术有限公司 | Logo icon stamping automatic feeding and discharging system |
| CN112320341A (en) * | 2020-10-27 | 2021-02-05 | 湖州奇奇机电科技有限公司 | Automatic go up unloading plate body processing conveying mechanism |
| CN113333614A (en) * | 2021-06-03 | 2021-09-03 | 厦门盈发实业有限公司 | Mechanical arm for grabbing materials by punch press |
| CN114226580A (en) * | 2021-12-17 | 2022-03-25 | 深圳市常丰激光刀模有限公司 | Intelligent double-side feeder |
| CN116372394A (en) * | 2022-12-30 | 2023-07-04 | 淮安天驰科技有限公司 | Automatic online laser drilling equipment |
-
2019
- 2019-03-07 CN CN201920293145.3U patent/CN209792360U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111959172A (en) * | 2020-07-13 | 2020-11-20 | 东莞长盈精密技术有限公司 | Logo icon stamping automatic feeding and discharging system |
| CN112320341A (en) * | 2020-10-27 | 2021-02-05 | 湖州奇奇机电科技有限公司 | Automatic go up unloading plate body processing conveying mechanism |
| CN112320341B (en) * | 2020-10-27 | 2022-08-05 | 苏州市东挺河智能科技发展有限公司 | Automatic go up unloading plate body processing conveying mechanism |
| CN113333614A (en) * | 2021-06-03 | 2021-09-03 | 厦门盈发实业有限公司 | Mechanical arm for grabbing materials by punch press |
| CN113333614B (en) * | 2021-06-03 | 2024-05-07 | 杭萧钢构（山东）有限公司 | Mechanical arm for grabbing materials of punching machine |
| CN114226580A (en) * | 2021-12-17 | 2022-03-25 | 深圳市常丰激光刀模有限公司 | Intelligent double-side feeder |
| CN116372394A (en) * | 2022-12-30 | 2023-07-04 | 淮安天驰科技有限公司 | Automatic online laser drilling equipment |
| CN116372394B (en) * | 2022-12-30 | 2024-01-23 | 淮安天驰科技有限公司 | Automatic online laser drilling equipment |
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