CN110315000B - Full-automatic lid production system - Google Patents

Full-automatic lid production system Download PDF

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Publication number
CN110315000B
CN110315000B CN201810267734.4A CN201810267734A CN110315000B CN 110315000 B CN110315000 B CN 110315000B CN 201810267734 A CN201810267734 A CN 201810267734A CN 110315000 B CN110315000 B CN 110315000B
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CN
China
Prior art keywords
feeding
cylinder
machine
frame
punching machine
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Active
Application number
CN201810267734.4A
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Chinese (zh)
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CN110315000A (en
Inventor
黄雪亮
祝建辉
黄雪辉
陈小金
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Xiamen Zhongxin Metal Product Co ltd
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Xiamen Zhongxin Metal Product Co ltd
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Priority to CN201810267734.4A priority Critical patent/CN110315000B/en
Publication of CN110315000A publication Critical patent/CN110315000A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/18Lubricating, e.g. lubricating tool and workpiece simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/026Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B21D43/09Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/38Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/44Making closures, e.g. caps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/38Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/44Making closures, e.g. caps
    • B21D51/446Feeding or removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D55/00Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations

Abstract

The invention discloses a full-automatic cover production system, which relates to the technical field of cover production, and adopts the technical scheme that: the automatic edge cutting and punching machine comprises a feeding mechanism, a punching machine, an edge cutting machine, a drilling machine and a product table which are sequentially arranged, wherein a first conveying mechanism is arranged between the feeding mechanism and the punching machine, second conveying mechanisms are arranged between the punching machine and the edge cutting machine, between the edge cutting machine and the punching machine and between the punching machine and the product table, and an oiling mechanism is arranged on the first conveying mechanism; can align a large amount of iron sheets piled up together through feed mechanism, utilize first conveying mechanism to make to carry to the punching machine on the iron sheet can a slice to whole back iron sheet, utilize second conveying mechanism to make the iron sheet can get into each processing district in proper order and process, utilize the mechanism of oiling to ensure the punching press effect of iron sheet, utilize the PLC controller that sets up in the switch board to realize the automated control of each device.

Description

Full-automatic lid production system
Technical Field
The invention relates to the technical field of cap production, in particular to a full-automatic cap production system.
Background
Similar to some products for depositing article such as pot, bucket or box all need a lid in order to protect the difficult entering of dust, among the prior art, the lid generally is placed the punching machine by the manual work iron sheet and carries out stamping forming on, then places preliminary stamping forming's lid and carries out the trimming work on the trimmer, cuts off unnecessary part, utilizes the drilling machine to drill out a hole that is used for installing the handle in the upper end with the lid after the trimming at last.
Rely on the manual work to remove the product between each processing district obvious efficiency lower, and can produce some burrs on the surface during product stamping forming or cutting edge, by the scratch very easily when the staff removes the product that has the burr, there is certain production risk, lead to that production speed can be seriously dragged slowly, be unfavorable for producer's use and produce.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a full-automatic cover production system which has the advantage of improving the production efficiency of covers.
In order to achieve the purpose, the invention provides the following technical scheme:
a full-automatic cover production system comprises a feeding mechanism, a punching machine, an edge cutting machine, a drilling machine and a product table, wherein the feeding mechanism is used for placing iron sheets and aligning the iron sheets, the punching machine is used for punching and forming the iron sheets, the edge cutting machine is used for cutting edges of preliminarily formed covers, the drilling machine is used for drilling holes in the upper ends of the covers, the product table is used for placing the formed covers, a first conveying mechanism used for conveying the iron sheets to the punching machine is arranged between the feeding mechanism and the punching machine, a second conveying mechanism used for conveying the transferred covers is arranged between the punching machine and the edge cutting machine, between the edge cutting machine and the punching machine and between the punching machine and the product table, an oiling mechanism used for oiling the iron sheets is arranged on the first conveying mechanism, a belt conveyor is arranged on the product table, a control cabinet is arranged at the feeding mechanism, and a PLC controller is arranged in the control cabinet, the controller is in control connection with the feeding mechanism, the punching machine, the edge cutting machine, the drilling machine, the first conveying mechanism, the second conveying mechanism, the oiling mechanism and the belt conveyor, and the working mechanisms are arranged in a square shape.
The arrangement is that a large number of iron sheets are placed at a feeding mechanism at one time and stacked iron sheets are aligned, then the iron sheets are conveyed to a punching machine to be punched and formed one by one through a first conveying mechanism, the iron sheets in the conveying process are oiled by an oiling mechanism arranged at the first conveying mechanism, so that the friction between the iron sheets and a punching die during punching and forming is reduced, the damage caused by pulling of the iron sheets is reduced as much as possible, a preliminarily formed cover can be taken down from the punching machine and placed on an edge cutting machine to be subjected to edge cutting work through a second conveying mechanism, the cover after edge cutting is taken down from the edge cutting machine and placed on a drilling machine to be subjected to drilling work, and finally the cover after drilling is placed on a product table to be collected, and each working unit can be controlled to work through a PLC (programmable logic controller) arranged in a control cabinet, therefore, automatic production of the cover is realized, a large amount of manpower is saved, the production efficiency is improved, equipment is arranged in a square shape, the production system can be more compact, and more production systems can be arranged in a larger factory.
Further setting: the feeding mechanism comprises a feeding table, a feeding plate and a first cylinder, wherein the feeding plate is arranged on the feeding table in a sliding mode along the length direction of the feeding table, the first cylinder is used for controlling the feeding plate to move back and forth, a plurality of limiting rods are arranged on the feeding plate, a second cylinder with a vertical piston rod and arranged upwards is arranged in the feeding table at a position, away from the discharging end, of the feeding plate, a jacking plate capable of pushing an iron sheet to the feeding plate is arranged on a piston rod of the second cylinder, a support is arranged at the jacking plate of the feeding table, a plurality of supporting rods are arranged at the upper end of the support, a leveling rod is arranged at one end, close to the iron sheet, of each supporting rod, the lower end of each supporting rod is rotatably connected with the corresponding supporting rod, and a spring is.
So set up, will place the iron sheet on the material loading board through first cylinder and carry to the jacking board top, then control the jacking board through the second cylinder with iron sheet jacking to support upper end, make iron sheet edge can with the flattening pole butt, when the iron sheet continues to rise, the spring can receive the pressurized shrink, through the flattening pole completely until the iron sheet, when the iron sheet passes through the flattening pole, range upon range of accumulational iron sheet can accompany the flattening pole and press neatly, thereby reached the neat work of iron sheet, utilize the gag lever post to carry out certain position restriction to the iron sheet.
Further setting: and a ladder is arranged on one side of the feeding table.
So set up, because the restriction of gag lever post, consequently the iron sheet can't directly place the flitch of going up on, utilize the ladder to be convenient for the staff to lift the iron sheet and pile and cross the gag lever post with the iron sheet and place the flitch of going up on.
Further setting: the first conveying mechanism comprises a first frame arranged on one side of the feeding table and a plurality of rolling rollers rotatably connected to the first frame, a first motor and belts sleeved on a motor shaft of the first motor and the outer walls of the rolling rollers are arranged on one side of the first frame, a first suction disc group used for clamping leveled iron sheets is arranged on the first frame, a third air cylinder used for controlling the first suction disc group to be close to the iron sheets is arranged on the first suction disc group, fourth air cylinders used for controlling the iron sheets clamped by the first suction disc group to fall onto the rolling rollers are arranged on two sides of the first frame, a connecting rod is fixedly connected between piston rods of the two fourth air cylinders, the third air cylinder is fixedly connected to the connecting rod, a second suction disc group used for clamping the iron sheets is arranged on the first frame, and a fifth air cylinder used for controlling the second suction disc group to be close to the iron sheets is arranged on the second suction disc group, and a sixth air cylinder used for controlling the iron sheet clamped by the second sucker group to fall to the punch is arranged on the first rack.
So set up, utilize the fourth cylinder, the cooperation of third cylinder and first sucking disc group can be with the iron sheet one slice by the flattening place the frame in, and through rolling the roller, the cooperation of first motor and belt can be carried the iron sheet that is in frame one end to the frame other end, at last through the sixth cylinder, the cooperation of fifth cylinder and second sucking disc group will carry to the punching machine on with the transport work of accomplishing the iron sheet, it carries for the mode that the single segment formula was made a round trip to carry to divide into the syllogic with the iron sheet more can effectually save the pay-off time for the mode of single segment formula, shorten the stroke of fourth cylinder and sixth cylinder promptly, and through the transport efficiency who can effectually accelerate the iron sheet with rolling the roller cooperation.
Further setting: and a material baffle plate is arranged at one end, away from the feeding table, of the first machine frame.
So set up, utilize the striker plate can restrict to be in the frame and be close to the one of punching machine on the iron sheet can not remove to the iron sheet is adsorbed to second sucking disc group.
Further setting: the oiling mechanism comprises two oiling rollers which are meshed with each other and are connected to the first frame in a rotating mode, and a plurality of oil spray nozzles which are arranged on the first frame and located above the two oiling rollers, wherein the oiling rollers are arranged in an upper position and a lower position, and the oil spray nozzles are communicated with an oil tank arranged on one side of the first frame through a pipeline.
So set up, utilize the fuel sprayer to the oiling roller oil spout that is in the upper end, when two oiling roller meshing rotated, can be with oil evenly distributed for two sides all can be infected with the oil through the iron sheet between two oiling rollers about, thereby realized the work of oiling of iron sheet.
Further setting: the second conveying mechanism comprises a second rack, a second motor fixedly connected in the second rack, a seventh cylinder fixedly connected to the shaft of the second motor, and a linear slide rail fixedly connected to the piston rod of the seventh cylinder, the linear slide rail is slidably connected with a slide column arranged along the length direction of the linear slide rail, one end of the slide column far away from the seventh cylinder is rotatably connected with a rotating rod, a third motor used for controlling the rotating rod to rotate is arranged on the slide column, and a third sucker group is arranged at one end of the rotating rod far away from the seventh cylinder.
So set up, through the direction of second motor adjustment linear slide, utilize the height of seventh cylinder adjustment third sucking disc group, utilize the cooperation between linear slide, the dwang to let third sucking disc group remove to the lid upper end to press from both sides through the clamp of seventh cylinder adjustment third sucking disc once more and get the height, thereby realize the transport work of lid.
Further setting: first sucking disc group, second sucking disc group and third sucking disc group all include the link span and a plurality of fixed connection vacuum chuck on the link span that are groined type form setting.
So set up, vacuum chuck can adsorb lid or iron sheet outer wall and can not produce the scratch to lid or iron sheet surface, utilizes link can evenly distributed vacuum chuck for first sucking disc group, second sucking disc group and third sucking disc group can be stable adsorb lid and iron sheet.
Further setting: be provided with on the belt feeder with set up PLC controller signal connection's in the switch board pressure detector and with the PLC controller control connection's that sets up in the switch board alarm.
So set up, utilize pressure detector can detect the weight that the belt feeder bore, ensure the safe in utilization of belt feeder, utilize the alarm to send out the police dispatch newspaper to remind the staff to collect accumulational lid, avoid the belt feeder pressurized overweight.
Compared with the prior art, the invention adopts the technical scheme that: can align a large amount of iron sheets piled up together through feed mechanism, utilize first conveying mechanism to make to carry to the punching machine on the iron sheet can a slice to whole back iron sheet, utilize second conveying mechanism to make the iron sheet can get into each processing district in proper order and process, utilize the mechanism of oiling to ensure the punching press effect of iron sheet, utilize the PLC controller that sets up in the switch board to realize the automated control of each device.
Drawings
FIG. 1 is a schematic diagram of a fully automated lid production system;
FIG. 2 is a schematic structural view of a feed mechanism of the fully automatic lid production system;
FIG. 3 is an enlarged view of part A of FIG. 2;
FIG. 4 is a schematic view of a first conveyor mechanism of the fully automated lid production system;
FIG. 5 is a schematic diagram of the oiling mechanism of the fully automatic cap production system;
FIG. 6 is a schematic structural view of a second conveyor mechanism of the fully automated lid production system;
fig. 7 is a schematic diagram of a product table of the fully automated lid production system.
In the figure: 1. a feeding mechanism; 11. a ladder; 12. a feeding table; 13. feeding plates; 131. a limiting rod; 14. a first cylinder; 15. a second cylinder; 16. a support; 161. a strut; 162. leveling the rods; 163. a spring; 17. a jacking plate; 2. a first conveying mechanism; 21. a first frame; 211. rolling a roller; 212. a first motor; 213. a belt; 22. a striker plate; 23. a second sucker group; 24. a fifth cylinder; 25. a sixth cylinder; 26. a fourth cylinder; 261. a connecting rod; 27. a third cylinder; 28. a first suction disc group; 3. a punch press; 4. a control cabinet; 5. a second conveying mechanism; 51. a second frame; 52. a third sucker group; 521. a connecting frame; 522. a vacuum chuck; 53. a second motor; 54. a seventh cylinder; 55. a linear slide rail; 56. a traveler; 57. a third motor; 58. rotating the rod; 6. an edge cutting machine; 7. a drilling machine; 8. a product table; 81. a belt conveyor; 82. a pressure detector; 83. an alarm; 9. an oiling mechanism; 91. an oiling roller; 92. an oil jet; 93. and an oil tank.
Detailed Description
A fully automated lid production system is further described with reference to fig. 1 to 7.
A full-automatic cover production system is shown in figure 1 and comprises a feeding mechanism 1 for placing iron sheets and aligning the iron sheets, a punching machine 3 for punching and forming the iron sheets, an edge cutting machine 6 for cutting edges of preliminarily formed covers, a drilling machine 7 for drilling holes at the upper ends of the covers and a product table 8 for placing the formed covers, which are sequentially arranged; wherein, be provided with between feed mechanism 1 and punching machine 3 and be used for carrying the iron sheet to first conveying mechanism 2 on punching machine 3, between punching machine 3 and trimming machine 6, all be provided with between trimming machine 6 and the piercing press and between piercing press and the product table 8 and be used for carrying the lid to the second conveying mechanism 5 of next process, be provided with belt feeder 81 on the product table 8, be provided with switch board 4 in feed mechanism 1 department, be provided with the PLC controller in the switch board 4, controller and feed mechanism 1, punching machine 3, trimming machine 6, drilling machine 7, first conveying mechanism 2, second conveying mechanism 5 and belt feeder 81 control connection.
Referring to fig. 1 and 2, the feeding mechanism 1 includes a feeding table 12 and a ladder 11 disposed on one side of the feeding table 12, the feeding table 12 is provided with a feeding plate 13 disposed along the length direction of the feeding table 12 in a sliding manner for placing stacked iron sheets and a first cylinder 14 for controlling the feeding plate 13 to move back and forth, the feeding plate 13 is provided with a plurality of limiting rods 131 for limiting the placing positions of the iron sheets, a second cylinder 15 with a piston rod vertically and upwardly disposed is disposed at a position of the feeding plate 13 away from the discharging end in the feeding table 12, and the upper end of the piston rod of the second cylinder 15 is provided with a lifting plate 17 for lifting the stacked iron sheets from the feeding plate 13; as shown in fig. 3, the support 16 is disposed at the position of the lifting plate 17 of the feeding table 12, a plurality of support rods 161 are disposed at the upper end of the support 16, a leveling rod 162 is disposed at one end of each support rod 161 close to the iron sheet, the lower end of each support rod 161 is rotatably connected to the corresponding support rod 161, and the leveling rod 162 is used for leveling the stacked iron sheets, and a spring 163 is disposed between the upper end of each leveling rod 162 and the corresponding support rod 161 and used for controlling the leveling rod 162 to return.
Wherein, a through groove is arranged on the feeding plate 13, and a panel with the same size as the through groove is arranged on the jacking plate 17.
Referring to fig. 2 and 4, the first conveying mechanism 2 includes a first frame 21 disposed on one side of the feeding table 12 and a plurality of rollers 211 rotatably connected to the first frame 21 for conveying iron sheets, a first suction disc group 28 for clamping and fixing the iron sheets to be leveled on one side is disposed on the first frame 21, a third cylinder 27 for controlling the working height of the first suction disc group 28 is disposed on the first suction disc group 28, a fourth cylinder 26 for controlling the working position of the first suction disc group 28 is disposed on both sides of the upper end of the first frame 21, a connecting rod 261 is fixedly connected between the piston rods of the two fourth cylinders 26, the third cylinder 27 is fixedly connected to the middle of the connecting rod 261, a second suction disc group 23 for clamping the iron sheets is disposed on one end of the first frame 21 away from the feeding mechanism 1, a fifth cylinder 24 for controlling the working height of the second suction disc group 23 is disposed on the second suction disc group 23, a sixth air cylinder 25 for controlling the working position of the second sucker group 23 is arranged on the first rack 21, and a striker plate 22 for preventing iron sheets from being punched out of the first rack 21 is arranged at one end of the first rack 21, which is far away from the feeding table 12; a first motor 212 and a belt 213 for controlling the rotation of each roller 211 are disposed on one side of the first frame 21.
Referring to fig. 4 and 5, the first frame 21 is provided with an oiling mechanism 9 connected to the PLC controller in the control cabinet 4, the oiling mechanism 9 includes two oiling rollers 91 meshed with each other and rotatably connected to the first frame 21, and a plurality of oil nozzles 92 disposed on the first frame 21 and above the two oiling rollers 91 for spraying oil, the two oiling rollers 91 are disposed at upper and lower positions and are disposed between the two rolling rollers 211, and the oil nozzles 92 are communicated with an oil tank 93 disposed on one side of the first frame 21 through a pipeline.
As shown in fig. 1 and 6, the second conveying mechanism 5 includes a second frame 51 and a third suction cup group 52 for sucking the cover; wherein, a second motor 53, a seventh cylinder 54, a linear slide rail 55, a slide column 56 and a rotating rod 58 which are matched with each other to adjust the working position of the third sucker group 52 are arranged in the second frame 51; wherein, the second motor 53 sets up in the second frame 51, and the cylinder body fixed connection of seventh cylinder 54 is on the motor shaft of second motor 53, and linear slide rail 55 fixed connection is on the vertical piston rod that makes progress of sixth cylinder 25, and traveller 56 slides and connects on linear slide rail 55, and dwang 58 rotates to be connected in traveller 56 and keeps away from one of sixth cylinder 25 and serve, is provided with on the traveller 56 and is used for controlling dwang 58 to carry out pivoted third motor 57.
Referring to fig. 1 and 7, a pressure detector 82 connected to a PLC controller disposed in the control cabinet 4 and an alarm 83 connected to the PLC controller disposed in the control cabinet 4 are disposed on the belt conveyor 81.
The first suction cup group 28, the second suction cup group 23 and the third suction cup group 52 each include a connecting frame 521 arranged in a # -shape, and a plurality of vacuum suction cups 522 fixedly connected to the connecting frame 521.
The working principle is as follows: firstly, pile up a large amount of iron sheets on material loading platform 12 by the staff, drive material loading platform 12 by first cylinder 14 and remove to jacking plate 17 upper end, then rise to leveling rod 162 department by second cylinder 15 control iron sheet and carry out the flattening and align to a large amount of alignment work of iron sheet has been realized.
Utilize the cooperation of fourth cylinder 26, third cylinder 27 and first sucking disc group 28 can be with placing the frame by a slice of iron sheet of flattening to through rolling roller 211, the cooperation of first motor 212 and belt 213 can be with the iron sheet that is in frame one end to the frame other end, through sixth cylinder 25 at last, the cooperation of fifth cylinder 24 and second sucking disc group 23 will be carried to punching machine 3 on in order to accomplish the transport work of iron sheet, can pass through between two oiling rollers 91 that the meshing set up when rolling roller 211 carries, because oil nozzle 92 can spray oil to oiling roller 91 and make and can be covered with oil on two oiling rollers 91, thereby make two sides all can be infected with oil through the iron plate between two oiling rollers 91 about the iron plate.
Can be with the preliminary stamping forming of iron plate through punching machine 3, then take off the lid of preliminary shaping from punching machine 3 and place cutting edge work on cutting edge machine 6 through second conveying mechanism 5, the lid after will cutting edge ends takes off from cutting edge machine 6 again and places drilling work on drilling machine 7, the lid after will drilling at last is put and is collected on product table 8, can control each work unit through the PLC controller that sets up in switch board 4 and carry out work, thereby realize the automated production of lid, the effect that has a large amount of manpowers of saving and improvement production efficiency.
Utilize pressure detector 82 to detect the weight that belt feeder 81 bore, the weight that bears reaches certainly on belt feeder 81, when appointed quantity's lid has been placed to one of them position of belt feeder 81 promptly, pressure detector 82 can send a first detected signal to the PLC controller that sets up in switch board 4, the PLC controller that receives this detected signal can send a control signal to belt feeder 81, make belt feeder 81 carry out the part and remove, thereby vacate new place position and come, can send a second detected signal to the PLC controller that sets up in switch board 4 when pressure detector 82 detects to put the lid on belt feeder 81, the PLC controller that receives this detected signal can send a control signal to alarm 83, make alarm 83 send the police dispatch newspaper, collect with warning staff with accumulational lid.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (8)

1. The utility model provides a full-automatic lid production system which characterized in that: comprises a feeding mechanism (1) which is used for placing iron sheets and aligning the iron sheets, a punching machine (3) which is used for punching and forming the iron sheets, an edge cutting machine (6) which is used for cutting edges of the covers formed preliminarily, a drilling machine (7) which is used for drilling the upper ends of the covers and a product table (8) which is used for placing the covers formed, wherein a first conveying mechanism (2) which is used for conveying the iron sheets to the punching machine (3) is arranged between the feeding mechanism (1) and the punching machine (3), a second conveying mechanism (5) which is used for conveying the transferred covers is arranged between the punching machine (3) and the edge cutting machine (6), between the edge cutting machine (6) and the drilling machine (7) and between the drilling machine (7) and the product table (8), and an oiling mechanism (9) which is used for oiling the iron sheets is arranged on the first conveying mechanism (2), the product table (8) is provided with a belt conveyor (81), the feeding mechanism (1) is provided with a control cabinet (4), a PLC (programmable logic controller) is arranged in the control cabinet (4), the controller is in control connection with the feeding mechanism (1), the punching machine (3), the edge cutting machine (6), the drilling machine (7), the first conveying mechanism (2), the second conveying mechanism (5), the oiling mechanism (9) and the belt conveyor (81), and the feeding mechanism (1), the punching machine (3), the edge cutting machine (6), the drilling machine (7) and the product table (8) are arranged in a square shape; the feeding mechanism (1) comprises a feeding table (12), a feeding plate (13) which is arranged in a sliding mode along the length direction of the feeding table (12) and a first air cylinder (14) used for controlling the feeding plate (13) to move back and forth are arranged on the feeding table (12), a plurality of limiting rods (131) are arranged on the feeding plate (13), a second air cylinder (15) with a piston rod vertically and upwards arranged is arranged at the position, away from the discharging end, of the feeding plate (13) in the feeding table (12), a jacking plate (17) capable of jacking an iron sheet from the feeding plate (13) is arranged on the piston rod of the second air cylinder (15), a support (16) is arranged at the jacking plate (17) of the feeding table (12), a plurality of support rods (161) are arranged at the upper end of the support (16), a leveling rod (162) with the lower end rotatably connected with the support rods (161) is arranged at one end, close to the iron sheet, of the support rods (161), a spring (163) is arranged between the upper end of the leveling rod (162) and the support rod (161).
2. A fully automated lid production system according to claim 1, wherein: a ladder (11) is arranged on one side of the feeding table (12).
3. A fully automated lid production system according to claim 1, wherein: the first conveying mechanism (2) comprises a first rack (21) arranged on one side of the feeding table (12) and a plurality of rolling rollers (211) rotatably connected to the first rack (21), a first motor (212) and belts (213) sleeved on the motor shaft of the first motor (212) and the outer walls of the rolling rollers (211) are arranged on one side of the first rack (21), a first suction disc group (28) used for clamping flattened iron sheets is arranged on the first rack (21), a third cylinder (27) used for controlling the first suction disc group (28) to be close to the iron sheets is arranged on the first suction disc group (28), fourth cylinders (26) used for controlling the iron sheets clamped by the first suction disc group (28) to fall onto the rolling rollers (211) are arranged on both sides of the first rack (21), and a connecting rod (261) is fixedly connected between piston rods of the fourth cylinders (26), third cylinder (27) fixed connection is on connecting rod (261), be provided with on first frame (21) and be used for pressing from both sides the second sucking disc group (23) of getting the iron sheet, be provided with on second sucking disc group (23) and be used for controlling second sucking disc group (23) and be close to fifth cylinder (24) of iron sheet, be provided with on first frame (21) and be used for controlling the sixth cylinder (25) that the iron sheet that is got by second sucking disc group (23) clamp falls to punching machine (3) department.
4. A fully automated lid production system according to claim 3, wherein: one end, far away from the feeding table (12), of the first rack (21) is provided with a material baffle plate (22).
5. A fully automated lid production system according to claim 3, wherein: oiling mechanism (9) include that two intermeshing set up and all rotate and connect last oiling roller (91) on first frame (21) and a plurality of oil sprayer (92) that set up on first frame (21) and be located two and go up oiling roller (91) top, two go up oiling roller (91) and be the upper and lower position and arrange, oil sprayer (92) pass through the pipeline and set up in oil tank (93) intercommunication setting of first frame (21) one side.
6. A fully automated lid production system according to claim 3, wherein: second conveying mechanism (5) include second frame (51), second motor (53) of fixed connection in second frame (51), fixed connection in seventh cylinder (54) on the motor shaft of second motor (53) and linear slide rail (55) of fixed connection on seventh cylinder (54) piston rod, slide on linear slide rail (55) and connect traveller (56) that one was put along linear slide rail (55) length direction, the one end rotation that seventh cylinder (54) was kept away from in traveller (56) is connected with dwang (58), be provided with on traveller (56) and be used for controlling dwang (58) to carry out pivoted third motor (57), the one end that seventh cylinder (54) was kept away from in dwang (58) is provided with third sucking disc group (52).
7. A fully automated lid production system according to claim 6, wherein: the first sucker group (28), the second sucker group (23) and the third sucker group (52) respectively comprise a connecting frame (521) which is arranged in a # -shaped manner and a plurality of vacuum suckers (522) which are fixedly connected onto the connecting frame (521).
8. A fully automated lid production system according to claim 1, wherein: be provided with on belt feeder (81) with set up PLC controller signal connection's in switch board (4) pressure detector (82) and with set up PLC controller control connection's in switch board (4) alarm (83).
CN201810267734.4A 2018-03-29 2018-03-29 Full-automatic lid production system Active CN110315000B (en)

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Publication number Priority date Publication date Assignee Title
CN111872255A (en) * 2020-08-06 2020-11-03 合肥市智德工贸有限责任公司 Automatic production equipment for internal cover plate
CN112935112A (en) * 2021-01-23 2021-06-11 宁波市亿归机械有限公司 Production equipment for generator starter and generator starter
CN113182118B (en) * 2021-04-22 2022-03-29 新河县新安盒业有限责任公司 Full-automatic machine for producing and gluing iron sheet of glasses box
CN114248117A (en) * 2021-12-27 2022-03-29 安徽申容压力容器有限公司 Gas holder end cover is with integrative stamping forming device

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