CN219506298U

CN219506298U - Automatic wire winding ribbon mechanism of photovoltaic terminal box

Info

Publication number: CN219506298U
Application number: CN202320581368.6U
Authority: CN
Inventors: 汤兰兰; 徐德富; 吴懿清; 金明会; 汪丰城
Original assignee: Shanghai Precision Machinery Manufacturing Co ltd YK
Current assignee: Shanghai Precision Machinery Manufacturing Co ltd YK
Priority date: 2023-03-23
Filing date: 2023-03-23
Publication date: 2023-08-11
Anticipated expiration: 2033-03-23

Abstract

The utility model discloses an automatic winding and binding mechanism of a photovoltaic junction box, which comprises a winding component, a gripper component and a workbench, wherein the gripper component is arranged at the center of the workbench, the winding component is positioned at one side of the gripper component, and the gripper is positioned at the other side of the winding component; the winding assembly comprises a supporting block, an upper limiting block, clamping jaws, clamping jaw cylinders, clamping jaw lifting cylinders, sliding rails, a turntable a, a motor mounting plate and a servo motor a. The automatic winding and binding belt for the photovoltaic frame junction box has the advantages that the effect of automatic winding and binding belt for the photovoltaic frame junction box is achieved, the whole process flow is stable, and the consistency of products is improved; the structure is compact and simple, the cost and the maintenance cost are reduced, the action time is saved by more than 60%, and the working efficiency is greatly improved.

Description

Automatic wire winding ribbon mechanism of photovoltaic terminal box

Technical Field

The utility model relates to the field of photovoltaic junction boxes, in particular to an automatic winding and binding belt mechanism of a photovoltaic junction box.

Background

At present, manual binding tapes are commonly used in the photovoltaic junction box industry, specifically, two wire harnesses led out from the photovoltaic junction box are wound in opposite directions and then are wound oppositely to form a common coil, two opposite sides of the coil are bound through the two binding tapes respectively, and finally the coil is sold in a factory;

the photovoltaic frame junction box is not stable enough in a manual mode in the manual winding and binding process, the efficiency is low, and the manual working time is long, so that the scheme of the utility model provides a novel automatic winding and binding mechanism for the photovoltaic junction box.

Disclosure of Invention

The utility model aims to overcome the defects of the prior art and provides an automatic winding and binding belt mechanism of a photovoltaic junction box.

The utility model provides the following technical scheme:

the utility model provides an automatic winding and binding mechanism of a photovoltaic junction box, which comprises a winding component, a gripper component and a workbench, wherein the gripper component is arranged at the center of the workbench, the winding component is positioned at one side of the gripper component, and the gripper is positioned at the other side of the winding component;

the winding assembly comprises a supporting block, an upper limit block, clamping jaws, clamping jaw cylinders, clamping jaw lifting cylinders, sliding rails, a turntable a, a motor mounting plate and a servo motor a;

the number of the supporting blocks is four, the four supporting blocks are connected with the turntable a in a sliding manner, the distance between the adjacent supporting blocks is adjusted by the sliding rails, the upper limiting block is arranged at the top end of the supporting blocks, the servo motor a is arranged at the bottom end surface of the turntable a through the motor mounting plate, the clamping jaw lifting cylinder is arranged on the turntable a in an embedded manner, the clamping jaw cylinder is arranged at the top end telescopic shaft of the clamping jaw lifting cylinder, and the clamping jaw is arranged at the transverse telescopic shaft end of the clamping jaw cylinder.

As a preferable technical scheme of the utility model, the gripper comprises a total cylinder, a guide rod, a linear bearing, a cylinder mounting plate, a gripper cylinder, a gripper sub-piece, a shaft pin and a connecting rod;

the total cylinder is installed in the top central part of cylinder mounting panel department, and the guide arm is all installed to its left and right sides of cylinder mounting panel, the straight line bearing has been cup jointed on the guide arm, be connected with the tongs cylinder behind the bottom tip of guide arm runs through the cylinder mounting panel, the bottom telescopic shaft tip of tongs cylinder is connected with the tongs spare through the connecting rod, and its tongs spare is fixed mutually through pivot and connecting rod.

As a preferable technical scheme of the utility model, the gripper assembly comprises a gripper, a cross gripper mounting seat, a motor mounting seat, a servo motor b and a turntable b;

the number of the grippers is four, the four grippers are respectively arranged at the four shaft ends of the cross-shaped gripper installation seat, a turntable b is arranged on a bottom end supporting shaft of the cross-shaped gripper installation seat, and a servo motor b is arranged at the bottom of the turntable b.

As a preferable technical scheme of the utility model, the workbench is provided with a single-shaft module, a first ribbon gun, a second ribbon gun, a ribbon gun mounting plate and a blanking groove, and the bottom of the workbench is supported by an aluminum profile frame.

Compared with the prior art, the utility model has the following beneficial effects:

the automatic winding and binding belt for the photovoltaic frame junction box has the advantages that the effect of automatic winding and binding belt for the photovoltaic frame junction box is achieved, the whole process flow is stable, and the consistency of products is improved; the structure is compact and simple, the cost and the maintenance cost are reduced, the action time is saved by more than 60%, and the working efficiency is greatly improved.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is an overall block diagram of the present utility model;

FIG. 2 is a block diagram of a winding assembly of the present utility model;

FIG. 3 is a diagram of the structure of the grip of the present utility model;

FIG. 4 is a block diagram of a gripper assembly of the present utility model;

FIG. 5 is a block diagram of a table of the present utility model;

in the figure: 10. a winding assembly; 11. a support block; 12. an upper limit block; 13. a clamping jaw; 14. a clamping jaw cylinder; 15. a clamping jaw lifting cylinder; 16. a slide rail; 17. a turntable a; 18. a motor mounting plate; 19. a servo motor a.

20. A grip; 21. a total cylinder; 22. a guide rod; 23. a linear bearing; 24. a cylinder mounting plate; 25. a gripper cylinder; 26. a grip piece; 27. a shaft pin; 28. a connecting rod;

30. a gripper assembly; 32. a cross-shaped gripper mounting seat; 33. a motor mounting seat; 34. a servo motor b; 35. a turntable b;

40. a work table; 41. a single-shaft module; 421. a first ribbon gun; 422. a second strapping gun; 43. a strap gun mounting plate; 44. discharging groove; 45. an aluminum profile frame.

Detailed Description

The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model. Wherein like reference numerals refer to like elements throughout.

Further, if detailed description of the known art is not necessary to illustrate the features of the present utility model, it will be omitted. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.

Example 1

1-5, the utility model provides an automatic winding and binding mechanism of a photovoltaic junction box, which comprises a winding assembly 10, a gripper 20, a gripper assembly 30 and a workbench 40, wherein the gripper assembly 30 is arranged at the center of the workbench 40, the winding assembly 10 is positioned on one side of the gripper assembly 30, and the gripper 20 is positioned on the other side of the winding assembly 10;

the winding assembly 10 comprises a supporting block 11, an upper limiting block 12, a clamping jaw 13, a clamping jaw air cylinder 14, a clamping jaw lifting air cylinder 15, a sliding rail 16, a turntable a17, a motor mounting plate 18 and a servo motor a19;

the number of the supporting blocks 11 is four, the four supporting blocks 11 are in sliding connection with a turntable a17 through a sliding rail 16, the distance between the adjacent supporting blocks 11 is adjusted through the sliding rail 16, an upper limit block 12 is installed at the top end part of the supporting blocks 11, a servo motor a19 is installed on the bottom end surface of the turntable a17 through a motor installation plate 18, a clamping jaw lifting cylinder 15 is installed on the turntable a17 in an embedded mode, a clamping jaw cylinder 14 is installed on the top end telescopic shaft of the clamping jaw lifting cylinder 15, and a clamping jaw 13 is installed at the transverse telescopic shaft end part of the clamping jaw cylinder 14.

The gripper 20 comprises a total cylinder 21, a guide rod 22, a linear bearing 23, a cylinder mounting plate 24, a gripper cylinder 25, a gripper piece 26, a shaft pin 27 and a connecting rod 28;

the total cylinder 21 is arranged at the center of the top of the cylinder mounting plate 24, guide rods 22 are arranged on the left side and the right side of the cylinder mounting plate 24, a linear bearing 23 is sleeved on the guide rods 22, a gripper cylinder 25 is connected to the bottom end part of the guide rods 22 after penetrating through the cylinder mounting plate 24, a gripper piece 26 is connected to the bottom telescopic shaft end part of the gripper cylinder 25 through a connecting rod 28, and the gripper piece 26 is fixed with the connecting rod 28 through a shaft pin 27.

The gripper assembly 30 comprises a gripper 20, a cross gripper mounting seat 32, a motor mounting seat 33, a servo motor b34 and a turntable b35;

the quantity of tongs 20 is four, and four tongs 20 are installed respectively in the four axle tip of cross tongs mount pad 32, and carousel b35 is installed to the bottom back shaft of cross tongs mount pad 32, and servo motor b34 is installed to the bottom of carousel b 35.

Be provided with unipolar module 41, ribbon rifle 421, ribbon rifle 422, ribbon rifle mounting panel 43 and silo 44 down on the workstation 40, the bottom of workstation 40 is supported through aluminium alloy frame 45.

Further, the working principle of the device is as follows:

the whole device consists of a winding assembly 10, a gripper 20, a gripper assembly 30 and a workbench 40, in the structure of the winding assembly 10, the intervals between four supporting blocks 11 and an upper limit block 12 are changed by adjusting a sliding rail 16, a clamping jaw cylinder 14 controls a clamping jaw 13 to clamp, a clamping jaw lifting cylinder 15 controls the clamping jaw 13 and the clamping jaw cylinder 14 to move up and down, a servo motor a19 controls a turntable a17 to rotate, and the rotating motion effect of the winding assembly 10 is realized;

after the gripper cylinder 25 works, the shaft pin 27 drives the connecting rod 28 to move, so that the gripper piece 26 is opened and closed; the master cylinder 21 works to drive the guide rod 22 and the cylinder mounting plate 24 to move up and down along the linear bearing 23;

the servo motor b34 drives the rotary table b35 to rotate, so that the rotary motion of the cross-shaped gripper mounting seat 32 is realized, the position of the gripper 20 at the end part of the cross shaft of the cross-shaped gripper mounting seat 32 is regulated, and the rotation angle of each time is 90 degrees;

the overall workflow is as follows:

the clamping jaw cylinder 14 controls the clamping jaw 13 to clamp and grasp the photovoltaic junction box, controls the clamping jaw lifting cylinder 15 to descend, and the servo motor a19 works, so that the photovoltaic junction box performs winding work through the winding assembly 10;

after winding is finished, the master cylinder 21 works, so that the gripper piece 26 moves downwards, the whole gripper 20 descends to the proper position, then the gripper cylinder 25 works, the gripper piece 26 clamps the photovoltaic junction box, the whole structure of the gripper 20 ascends to the proper position, the servo motor b34 of the gripper cylinder rotates by 90 degrees, the gripper cylinder 25 acts, the gripper piece 26 opens, the photovoltaic junction box falls into the blanking groove 44, and the automatic winding and binding belt work of the photovoltaic junction box is completed;

in the ribbon process of the photovoltaic junction box, the ribbon gun 421 and the ribbon gun 422 are mounted on the single-shaft module 41 through the ribbon gun mounting plate 43, and ribbon is carried out on the photovoltaic junction box through the two ribbon guns.

The utility model realizes the function of automatic stacking of the photovoltaic frame profiles, avoids the possibility of injury caused by falling during manual transportation, ensures stable whole process flow and improves the consistency of products; the structure is compact and simple, the cost and the maintenance cost are reduced, the action time is saved by more than 60%, and the working efficiency is greatly improved.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The automatic winding and binding mechanism for the photovoltaic junction box is characterized by comprising a winding component (10), a gripper (20), a gripper component (30) and a workbench (40), wherein the gripper component (30) is arranged at the center of the workbench (40), the winding component (10) is positioned at one side of the gripper component (30), and the gripper (20) is positioned at the other side of the winding component (10);

the winding assembly (10) comprises a supporting block (11), an upper limit block (12), a clamping jaw (13), a clamping jaw air cylinder (14), a clamping jaw lifting air cylinder (15), a sliding rail (16), a turntable a (17), a motor mounting plate (18) and a servo motor a (19);

the number of the supporting blocks (11) is four, the four supporting blocks (11) are in sliding connection with a rotary table a (17) through sliding rails (16), the distance between the adjacent supporting blocks (11) is adjusted through the sliding rails (16), the upper limiting block (12) is installed at the top end part of the supporting blocks (11), a servo motor a (19) is installed on the bottom end surface of the rotary table a (17) through a motor installation plate (18), a clamping jaw lifting cylinder (15) is installed on the rotary table a (17) in an embedded mode, a clamping jaw cylinder (14) is installed on the top end telescopic shaft of the clamping jaw lifting cylinder (15), and clamping jaws (13) are installed at the transverse telescopic shaft end parts of the clamping jaw cylinders (14).

2. The automatic winding and binding mechanism for a photovoltaic junction box according to claim 1, wherein the gripper (20) comprises a total cylinder (21), a guide rod (22), a linear bearing (23), a cylinder mounting plate (24), a gripper cylinder (25), a gripper piece (26), a shaft pin (27) and a connecting rod (28);

the utility model discloses a handle device for a bicycle, including cylinder mounting panel (24), main cylinder (21), guide arm (22) are all installed in the top central authorities department of cylinder mounting panel (24), the left and right sides of its cylinder mounting panel (24), straight line bearing (23) have been cup jointed on guide arm (22), be connected with behind cylinder mounting panel (24) behind the bottom tip of guide arm (22) grab hand cylinder (25), the bottom telescopic shaft tip of grab hand cylinder (25) is connected with grab hand spare (26) through connecting rod (28), and its grab hand spare (26) are fixed mutually through pivot (27) and connecting rod (28).

3. The automatic winding and binding mechanism for a photovoltaic junction box according to claim 1, wherein the gripper assembly (30) comprises a gripper (20), a cross gripper mounting seat (32), a motor mounting seat (33), a servo motor b (34) and a turntable b (35);

the number of the grippers (20) is four, the four grippers (20) are respectively arranged at the four shaft ends of the cross-shaped gripper installing seat (32), a turntable b (35) is arranged on a bottom supporting shaft of the cross-shaped gripper installing seat (32), and a servo motor b (34) is arranged at the bottom of the turntable b (35).

4. The automatic winding and binding mechanism for the photovoltaic junction box according to claim 1, wherein a single-shaft type module (41), a first binding gun (421), a second binding gun (422), a binding gun mounting plate (43) and a feeding groove (44) are arranged on the workbench (40), and the bottom of the workbench (40) is supported by an aluminum profile frame (45).