CN219294290U - Concrete prefabricated component production line - Google Patents
Concrete prefabricated component production line Download PDFInfo
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- CN219294290U CN219294290U CN202320329303.2U CN202320329303U CN219294290U CN 219294290 U CN219294290 U CN 219294290U CN 202320329303 U CN202320329303 U CN 202320329303U CN 219294290 U CN219294290 U CN 219294290U
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- mould
- production line
- conveying mechanism
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The utility model discloses a concrete prefabricated part production line which comprises a mould unstacking station, a mould stacking station, a maintenance area, a transfer rail and a U-shaped conveying mechanism, wherein one end of the conveying mechanism is provided with a pouring vibrating station and is in butt joint with the mould stacking station, the other end of the conveying mechanism is provided with a demolding station and is in butt joint with the mould unstacking station, a reinforcement cage placing station is arranged between the demolding station and the pouring vibrating station, the mould unstacking station and the mould stacking station are both in butt joint with the maintenance area, the transfer rail is arranged on the side edge of the maintenance area, and a transfer trolley is arranged on the transfer rail. The concrete prefabricated part production line has the advantages of compact structure, reasonable station layout, small occupied factory area and good connection of each station, can realize continuous and cyclic production, and is beneficial to improving the production efficiency.
Description
Technical Field
The utility model relates to the field of concrete prefabricated part production mechanical equipment, in particular to a concrete prefabricated part production line.
Background
At present, the production process of the small-sized concrete prefabricated part is generally as follows: filling concrete into the distributing machine by a concrete tank truck, operating the distributing machine to fill and fill the concrete into the forming die and vibrating the forming die to be compact, transporting the die to a curing area by a forklift, transporting the die with the product out of the curing area by the forklift after the demoulding condition is reached, demoulding, transferring the empty die to a conveying device by the forklift, spraying a demoulding agent, transporting the empty die to a distributing vibrating area for waiting production, and transporting the demoulded concrete prefabricated part to a finished product storage yard. Compared with the traditional manual operation, the production operation mode has obvious advantages, high automation degree and good safety, is favorable for improving the production efficiency and reducing the labor cost, and still has the problems of large occupied area, insufficient production efficiency and the like during mass production.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing a concrete prefabricated part production line which is reasonable in layout, beneficial to reducing the factory building area and improving the production efficiency.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a precast concrete component production line, includes mould unstacking station, mould pile up neatly station, maintenance district, transports the conveying mechanism of track and U type, conveying mechanism one end be equipped with pour the vibration station and with mould pile up neatly station dock, the conveying mechanism other end be equipped with the drawing of patterns station and with the mould unstacking station dock, the drawing of patterns station with be equipped with the steel reinforcement cage between the vibration station of pouring and place the station, the mould unstacking station with mould pile up neatly station all with the maintenance district dock, transport the track and locate the side in maintenance district, be equipped with the transfer car (buggy) on the transportation track.
As a further improvement of the above technical scheme: the maintenance area is arranged opposite to the conveying mechanism.
As a further improvement of the above technical scheme: the maintenance area is positioned at the inner side of the conveying mechanism.
As a further improvement of the above technical scheme: the curing area and the conveying mechanism are arranged oppositely, a mould taking and placing station is arranged between the mould stacking station and the curing area, and a mould taking and placing station is also arranged between the mould unstacking station and the curing area.
As a further improvement of the above technical scheme: and a slag removal spraying station is arranged between the demoulding station and the reinforcement cage placing station.
As a further improvement of the above technical scheme: the concrete prefabricated part production line further comprises a packing and transferring-out station, and the packing and transferring-out station is in butt joint with the demolding station.
As a further improvement of the above technical scheme: and a stacking buffer station is arranged between the pouring vibrating station and the mold stacking station.
As a further improvement of the above technical scheme: and a demolding buffer station is further arranged between the demolding station and the mold unstacking station.
As a further improvement of the above technical scheme: the slag removal spraying station and the demolding station are located at the same end of the conveying mechanism, and the reinforcement cage placing station and the pouring vibrating station are located at the same end of the conveying mechanism.
As a further improvement of the above technical scheme: the transfer rails are arranged in two rows and are arranged in parallel, and the maintenance area is located between the two rows of transfer rails.
As a further improvement of the above technical scheme: the maintenance area is provided with a plurality of independent maintenance rooms, and a plurality of maintenance rooms are arranged along the length direction of the transfer track.
Compared with the prior art, the utility model has the advantages that: the utility model discloses a concrete prefabricated part production line, which is characterized in that during production, a mould is conveyed to a reinforcement cage placing station, and reinforcement cages are placed in the mould by reinforcement cage lifting equipment; conveying the mould with the reinforcement cage to a pouring and vibrating station, pouring concrete and vibrating for compaction; after the poured mould is conveyed to one end of the conveying mechanism close to the mould stacking station, the poured mould is taken down from the conveying mechanism by the mould stacking station and stacked; after stacking to a preset layer number, the transfer trolley moves to be in position along the transfer track, and the stacked dies are taken out from the die stacking station and transferred into a curing area for curing; after curing, taking out the stacked moulds by a transfer trolley, transferring the stacked moulds to a mould unstacking station, unstacking the moulds layer by layer in sequence, and placing the stacked moulds at the other end part of the conveying mechanism; the conveying mechanism conveys the die to the demolding station for demolding, after demolding is completed, the component is separated from the die, and the conveying mechanism conveys the empty die to the reinforcement cage placing station and enters the next cycle. The concrete prefabricated part production line disclosed by the utility model has the advantages of compact structure, reasonable station layout, small occupied factory building area and good connection of each station, can realize continuous and cyclic production, and is beneficial to improving the production efficiency.
Drawings
FIG. 1 is a schematic top view of a concrete prefabricated part production line according to an embodiment of the present utility model.
Fig. 2 is a schematic diagram showing a front view of a concrete prefabricated part production line according to an embodiment of the present utility model.
Fig. 3 is a schematic rear view of a concrete prefabricated part production line according to an embodiment of the present utility model.
Fig. 4 is a schematic top view of a second embodiment of the concrete prefabricated part production line according to the present utility model.
Fig. 5 is a schematic top view of a third embodiment of the concrete prefabricated part production line according to the present utility model.
Fig. 6 is a schematic top view of a fourth embodiment of the concrete prefabricated part production line according to the present utility model.
The reference numerals in the drawings denote: 1. a mould unstacking station; 2. a mold stacking station; 3. a conveying mechanism; 31. a demolding station; 32. pouring a vibrating station; 33. a reinforcement cage placing station; 34. a slag removal spraying station; 35. demoulding and buffering stations; 36. packaging and transferring out of the station; 37. a stacking buffer station; 4. a maintenance area; 41. a curing room; 5. a transfer rail; 51. a transfer vehicle; 6. and a mould taking and placing station.
Detailed Description
As used in this section and in the claims, the terms "a," "an," "the," and/or "the" are not specific to a singular, but may include a plurality, unless the context clearly dictates otherwise. The use of "," "and similar terms in this section does not indicate any order, quantity or importance, but rather is used to distinguish between different components. Likewise, the word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
The utility model is described in further detail below with reference to the drawings and specific examples of the specification.
Example 1
Fig. 1 to 3 show an embodiment of a concrete prefabricated part production line of the utility model, which comprises a mould unstacking station 1, a mould stacking station 2, a curing zone 4, a transfer rail 5 and a U-shaped conveying mechanism 3, wherein one end of the conveying mechanism 3 is provided with a pouring vibrating station 32 and is in butt joint with the mould stacking station 2, the other end of the conveying mechanism 3 is provided with a demolding station 31 and is in butt joint with the mould unstacking station 1, a reinforcement cage placing station 33 is arranged between the demolding station 31 and the pouring vibrating station 32, the mould unstacking station 1 and the mould stacking station 2 are in butt joint with the curing zone 4, the transfer rail 5 is arranged on the side edge of the curing zone 4, and a transfer trolley 51 is arranged on the transfer rail 5.
The concrete prefabricated part production line of this embodiment, compact structure, station layout is reasonable, is applicable to long and narrow interval, and it is little to occupy the factory building area, and each station links up well, can realize continuous cycle production, is favorable to improving production efficiency.
As a preferred embodiment, the curing zone 4 is arranged opposite to the conveying mechanism 3 (i.e. the curing zone 4 is located on the side of the U-shaped conveying mechanism 3 facing the opening), and correspondingly, the mold unstacking station 1 and the mold stacking station 2 are located between the curing zone 4 and the conveying mechanism 3, and the layout mode is suitable for long and narrow plants.
Further, in this embodiment, a slag removal spraying station 34 is provided between the demoulding station 31 and the reinforcement cage placing station 33. Before placing the steel reinforcement cage into the mould, clear up the broken slag that probably remains in the mould at scarfing cinder spraying station 34, be favorable to guaranteeing the quality of follow-up prefabricated part, spray coating drawing of patterns liquid in the mould after the clean up, make things convenient for follow-up prefabricated part drawing of patterns, avoid the unable problem of deviate from of prefabricated part.
Further, in this embodiment, the concrete prefabricated part production line further includes a packing and rolling-out station 36, and the packing and rolling-out station 36 is in butt joint with the demolding station 31. The preform is released from the mold at the demolding station 31 and may then be transported by a skip or the like to a bale outfeed station 36 for bale and outfeed.
Further, in this embodiment, a palletizing buffer station 37 is provided between the pouring vibrating station 32 and the mold palletizing station 2. The poured die can be cached in a stacking caching station 37, and the die stacking station 2 is waited for completing stacking, so that the pouring vibrating station 32 is matched with the die stacking station 2 in rhythm; a demoulding buffer station 35 is also arranged between the demoulding station 31 and the mould unstacking station 1. The unstacked dies can be buffered in the demolding buffer station 35, and the dies of the demolding station 31 wait for demolding to be completed, so that the rhythms of the die unstacking station 1 and the demolding station 31 are matched.
As a preferred embodiment, the slag removal spraying station 34 and the demoulding station 31 are located at the same end of the conveying mechanism 3, and the reinforcement cage placing station 33 and the pouring vibrating station 32 are located at the same end of the conveying mechanism 3. The space at two ends of the U-shaped conveying mechanism 3 can be fully utilized, the whole length of the U-shaped conveying mechanism 3 is reduced as much as possible, the occupied factory building area of a production line is reduced, and the structure is simple and effective.
As a preferred embodiment, the curing zone 4 is provided with a plurality of individual curing chambers 41, the plurality of curing chambers 41 being arranged along the length of the transfer rail 5. When the transfer trolley 51 moves reciprocally along the transfer track 5, the stacked molds can be transferred into any curing room 41 for curing, and the system has higher flexibility and reliability.
The production process of the concrete prefabricated part production line of the embodiment is as follows:
firstly, conveying a die to a slag removal spraying station 34 through a conveying mechanism 3, cleaning slag of the die before pouring, and performing a demolding liquid spraying procedure after cleaning; after the spraying of the demolding liquid is finished, conveying the mold to a reinforcement cage placing station 33, and placing the reinforcement cage in the mold by a reinforcement cage lifting device; the mould with the reinforcement cage placed is conveyed to a pouring and vibrating station 32, concrete pouring is carried out, and vibration compaction is carried out; after the poured mould is conveyed to one end of the conveying mechanism 3 close to the mould stacking station 2, the poured mould is taken down from the conveying mechanism 3 by the mould stacking station 2 and stacked; after stacking to a preset layer number, the transfer trolley 51 moves to be in place along the transfer rail 5, and the stacked dies are taken out from the die stacking station 2 and transferred into the curing chamber 41 for curing; after curing, taking out the stacked moulds by a transfer trolley 51, transferring the stacked moulds to a mould unstacking station 1, sequentially unstacking the moulds layer by layer and placing the stacked moulds at the other end part of a conveying mechanism 3; the conveying mechanism 3 conveys the die to the demolding station 31 for demolding, after demolding, the component is separated from the die, and then the component can be transported to the packing and transferring station 36 through the material receiving vehicle and the like for packing and transferring, and the conveying mechanism 3 conveys the empty die to the slag removing and spraying station 34 for entering the next cycle.
Example two
Fig. 4 shows another embodiment of the concrete prefabricated part production line of the present utility model, which is substantially the same as the first embodiment except that: in this embodiment, the transfer rails 5 are arranged in two rows and parallel, and the curing zone 4 is located between the two rows of transfer rails 5. The transfer trolley 51 on the two rows of transfer rails 5 can be used for taking out the mold from the mold stacking station 2 and transferring the mold into the curing area 4 for curing, and transferring the cured mold from the curing area 4 to the mold unstacking station 1, so that the production efficiency of the system is further improved, and the mold in the curing chamber 41 is firstly taken out from the curing chamber 41.
Example III
Fig. 5 shows another embodiment of the concrete prefabricated part production line of the present utility model, which is substantially the same as the first embodiment except that: in this embodiment, the curing zone 4 is located inside the conveyor 3 (i.e., the curing zone 4 is located within the opening of the U-shaped conveyor 3). Compared with the first embodiment, the width of the conveying mechanism 3 is properly increased, so that the whole length of the production line can be reduced, and the layout mode is suitable for a shorter and wider factory building.
Example IV
Fig. 6 shows another embodiment of the concrete prefabricated part production line of the present utility model, which is substantially the same as the first embodiment except that: in this embodiment, the curing area 4 and the conveying mechanism 3 are arranged oppositely, and a mould picking and placing station 6 is arranged between the mould stacking station 2 and the curing area 4, and a mould picking and placing station 6 is also arranged between the mould unstacking station 1 and the curing area 4. The mould stacking station 2 and the mould unstacking station 1 can take the mould away from the mould taking and placing station 6 or place the mould in the stacking and unstacking process, and the mould stacking station and the mould unstacking station are not mutually influenced, so that the production efficiency is further improved.
While the utility model has been described with reference to preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the utility model. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present utility model shall fall within the scope of the technical solution of the present utility model.
Claims (10)
1. A concrete prefabricated component production line which is characterized in that: including mould unstacking station (1), mould pile up neatly station (2), maintenance district (4), transfer track (5) and U type conveying mechanism (3), conveying mechanism (3) one end be equipped with pour vibrating station (32) and with mould pile up neatly station (2) dock, conveying mechanism (3) other end be equipped with drawing of patterns station (31) and with mould unstacking station (1) dock, drawing of patterns station (31) with be equipped with steel reinforcement cage between pouring vibrating station (32) and place station (33), mould unstacking station (1) with mould pile up neatly station (2) all with the butt joint of maintenance district (4), transfer track (5) are located the side of maintenance district (4), be equipped with transfer car (51) on transfer track (5).
2. The concrete prefabricated component production line according to claim 1, characterized in that: the maintenance area (4) is arranged opposite to the conveying mechanism (3).
3. The concrete prefabricated component production line according to claim 1, characterized in that: the maintenance area (4) is positioned at the inner side of the conveying mechanism (3).
4. The concrete prefabricated component production line according to claim 1, characterized in that: the maintenance area (4) with conveying mechanism (3) relative arrangement, mould pile up neatly station (2) with be equipped with between maintenance area (4) and get put mould station (6), mould unstacking station (1) with also be equipped with between maintenance area (4) and get put mould station (6).
5. The concrete prefabricated element production line according to any one of claims 1 to 4, characterized in that: a slag removal spraying station (34) is arranged between the demoulding station (31) and the reinforcement cage placing station (33).
6. The concrete prefabricated component production line according to claim 5, characterized in that: the packaging and transfer-out station (36) is also included, and the packaging and transfer-out station (36) is in butt joint with the demolding station (31).
7. The concrete prefabricated component production line according to claim 5, characterized in that: a stacking buffer station (37) is arranged between the pouring vibrating station (32) and the die stacking station (2), and a demolding buffer station (35) is also arranged between the demolding station (31) and the die unstacking station (1).
8. The concrete prefabricated component production line according to claim 5, characterized in that: the slag removal spraying station (34) and the demoulding station (31) are located at the same end of the conveying mechanism (3), and the reinforcement cage placing station (33) and the pouring vibrating station (32) are located at the same end of the conveying mechanism (3).
9. The concrete prefabricated element production line according to any one of claims 1 to 4, characterized in that: the transfer rails (5) are arranged in two rows and are arranged in parallel, and the curing area (4) is located between the two rows of transfer rails (5).
10. The concrete prefabricated element production line according to any one of claims 1 to 4, characterized in that: the maintenance area (4) is provided with a plurality of independent maintenance rooms (41), and the maintenance rooms (41) are arranged along the length direction of the transfer track (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320329303.2U CN219294290U (en) | 2023-02-27 | 2023-02-27 | Concrete prefabricated component production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320329303.2U CN219294290U (en) | 2023-02-27 | 2023-02-27 | Concrete prefabricated component production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219294290U true CN219294290U (en) | 2023-07-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320329303.2U Active CN219294290U (en) | 2023-02-27 | 2023-02-27 | Concrete prefabricated component production line |
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| Country | Link |
|---|---|
| CN (1) | CN219294290U (en) |
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- 2023-02-27 CN CN202320329303.2U patent/CN219294290U/en active Active
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