CN219213556U - Prefabricated component production line - Google Patents
Prefabricated component production line Download PDFInfo
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- CN219213556U CN219213556U CN202320329630.8U CN202320329630U CN219213556U CN 219213556 U CN219213556 U CN 219213556U CN 202320329630 U CN202320329630 U CN 202320329630U CN 219213556 U CN219213556 U CN 219213556U
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Abstract
The utility model relates to a prefabricated part production line which comprises a conveying mechanism, a curing area, a feeding transfer rail and a discharging transfer rail, wherein a mould unstacking station, a demoulding station, a reinforcement cage placing station, a pouring vibrating station and a mould stacking station are sequentially arranged in the conveying direction of the conveying mechanism, the curing area is positioned between the feeding transfer rail and the discharging transfer rail, a feeding transfer trolley is arranged on the feeding transfer rail, one end of the feeding transfer rail is in butt joint with the mould stacking station, and a discharging transfer trolley is arranged on the discharging transfer rail, and one end of the discharging transfer rail is in butt joint with the mould unstacking station. The prefabricated component production line has the advantages of compact structure, reasonable station layout, small occupied factory area and good connection of each station, can realize continuous and cyclic production, and is beneficial to improving the production efficiency; compared with the arrangement of the mould unstacking station and the mould stacking station at two ends of the conveying mechanism, the mould unstacking station and the mould stacking station are integrated on the conveying mechanism, so that the whole length is further shortened, and the occupied factory building area is reduced.
Description
Technical Field
The utility model relates to the field of concrete prefabricated part production mechanical equipment, in particular to a prefabricated part production line.
Background
At present, the production process of the small-sized concrete prefabricated part is generally as follows: filling concrete into the distributing machine by a concrete tank truck, operating the distributing machine to fill and fill the concrete into the forming die and vibrating the forming die to be compact, transporting the die to a curing area by a forklift, transporting the die with the product out of the curing area by the forklift after the demoulding condition is reached, demoulding, transferring the empty die to a conveying device by the forklift, spraying a demoulding agent, transporting the empty die to a distributing vibrating area for waiting production, and transporting the demoulded concrete prefabricated part to a finished product storage yard. Compared with the traditional manual operation, the production operation mode has obvious advantages, high automation degree and good safety, is favorable for improving the production efficiency and reducing the labor cost, and still has the problems of large occupied area, insufficient production efficiency and the like during mass production.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing a prefabricated component production line which is beneficial to reducing the factory building area and improving the production efficiency.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a prefabricated component production line, includes conveying mechanism, maintenance district, feeding transportation track and ejection of compact transportation track, conveying mechanism is equipped with mould unstacking station, drawing of patterns station, steel reinforcement cage in proper order along the direction of delivery and places station, pour vibration station and mould pile up neatly station, the maintenance district is located the feeding transportation track with between the ejection of compact transportation track, be equipped with feeding transportation truck and one end on the feeding transportation track with the butt joint of mould pile up neatly station, be equipped with ejection of compact transportation truck and one end on the ejection of compact transportation track with the butt joint of mould unstacking station.
As a further improvement of the above technical scheme: and a slag removal spraying station is arranged between the demoulding station and the reinforcement cage placing station.
As a further improvement of the above technical scheme: a buffer storage station is further arranged between the demolding station and the mould unstacking station, and a buffer storage station is also arranged between the pouring vibrating station and the mould stacking station.
As a further improvement of the above technical scheme: and a feeding station is arranged on the side edge of the pouring vibrating station.
As a further improvement of the above technical scheme: the conveying mechanism, the feeding transfer rail and the discharging transfer rail are arranged in parallel.
As a further improvement of the above technical scheme: the feeding transfer trolley and the discharging transfer trolley are two-way moving trolleys.
As a further improvement of the above technical scheme: the conveying mechanism is of an L-shaped structure, the mould unstacking station is located on the short side of the conveying mechanism, and the demoulding station, the reinforcement cage placing station, the pouring vibrating station and the mould stacking station are located on the long side of the conveying mechanism.
As a further improvement of the above technical scheme: the feeding transfer track and the discharging transfer track are both arranged in parallel with the long side of the conveying mechanism.
As a further improvement of the above technical scheme: the maintenance area is provided with a plurality of independent maintenance rooms, and a plurality of maintenance rooms are distributed along the length direction of the feeding and transferring track.
Compared with the prior art, the utility model has the advantages that: according to the prefabricated part production line disclosed by the utility model, during production, a conveying mechanism conveys a die to a reinforcement cage placing station, and reinforcement cages are placed in the die by reinforcement cage lifting equipment; conveying the mould with the reinforcement cage to a pouring and vibrating station, pouring concrete and vibrating for compaction; conveying the poured die to a die stacking station, and stacking the poured die by the die stacking station; after stacking to a preset layer number, the feeding transfer trolley moves to be in position along the feeding transfer rail, and stacked dies are taken out from the die stacking station and transferred into a curing area for curing; after curing, the discharging transfer trolley moves to position along the discharging transfer rail, the stacked dies are taken out and transferred to a die unstacking station by the discharging transfer trolley, and the dies are unstacked layer by the die unstacking station and placed on a conveying mechanism; the conveying mechanism conveys the die to the demolding station for demolding, after demolding is completed, the component is separated from the die, and the conveying mechanism conveys the empty die to the reinforcement cage placing station and enters the next cycle. The prefabricated component production line disclosed by the utility model has the advantages of compact structure, reasonable station layout, small occupied factory building area and good connection of each station, can realize continuous and cyclic production, and is beneficial to improving the production efficiency; compared with the arrangement of the mould unstacking station and the mould stacking station at two ends of the conveying mechanism, the mould unstacking station and the mould stacking station are integrated on the conveying mechanism, so that the whole length is further shortened, and the occupied factory building area is reduced.
Drawings
FIG. 1 is a schematic top view of a first embodiment of the prefabricated component production line according to the present utility model.
Fig. 2 is a schematic diagram showing a front view of a first embodiment of the prefabricated member production line according to the present utility model.
Fig. 3 is a schematic rear view of a first embodiment of the prefabricated element production line according to the present utility model.
Fig. 4 is a schematic top view of a second embodiment of the prefabricated part production line according to the present utility model.
The reference numerals in the drawings denote: 1. a mould unstacking station; 2. a mold stacking station; 3. a conveying mechanism; 31. a demolding station; 32. pouring a vibrating station; 33. a reinforcement cage placing station; 34. a slag removal spraying station; 35. a caching station; 37. a feeding station; 4. a maintenance area; 41. a curing room; 5. a feed transfer rail; 51. a feed transfer vehicle; 6. a discharging transfer rail; 61. and (5) discharging and transporting the vehicle.
Detailed Description
As used in this section and in the claims, the terms "a," "an," "the," and/or "the" are not specific to a singular, but may include a plurality, unless the context clearly dictates otherwise. The terms "feed," "discharge," and the like as used in this section do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Likewise, the word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
The utility model is described in further detail below with reference to the drawings and specific examples of the specification.
Example 1
Fig. 1 to 3 show an embodiment of a prefabricated part production line according to the present utility model, which includes a conveying mechanism 3, a curing area 4, a feeding transfer rail 5 and a discharging transfer rail 6, wherein the conveying mechanism 3 is sequentially provided with a mold unstacking station 1, a demolding station 31, a reinforcement cage placing station 33, a pouring vibrating station 32 and a mold stacking station 2 along a conveying direction, the curing area 4 is located between the feeding transfer rail 5 and the discharging transfer rail 6, the feeding transfer rail 5 is provided with a feeding transfer vehicle 51, one end of the feeding transfer vehicle is in butt joint with the mold stacking station 2, and the discharging transfer rail 6 is provided with a discharging transfer vehicle 61, and one end of the discharging transfer vehicle is in butt joint with the mold unstacking station 1.
The prefabricated part production line of the embodiment has the advantages of compact structure, reasonable station layout, small occupied factory building area and good connection of each station, can realize continuous and cyclic production, and is beneficial to improving the production efficiency; compared with the arrangement of the mould unstacking station 1 and the mould stacking station 2 at two ends of the conveying mechanism 3, the mould unstacking station 1 and the mould stacking station 2 are integrated on the conveying mechanism 3, so that the whole length is further shortened, and the occupied plant area is reduced.
Further, in this embodiment, a slag removal spraying station 34 is provided between the demoulding station 31 and the reinforcement cage placing station 33. Before placing the steel reinforcement cage into the mould, clear up the broken slag that probably remains in the mould at scarfing cinder spraying station 34, be favorable to guaranteeing the quality of follow-up prefabricated part, spray coating drawing of patterns liquid in the mould after the clean up, make things convenient for follow-up prefabricated part drawing of patterns, avoid the unable problem of deviate from of prefabricated part.
Furthermore, in this embodiment, a buffer station 35 is further disposed between the demolding station 31 and the mold unstacking station 1, and a buffer station 35 is also disposed between the pouring and vibrating station 32 and the mold stacking station 2. The unstacked die can be cached in the caching station 35, and the die of the demolding station 31 is waited for demolding, so that the die unstacking station 1 is matched with the demolding station 31 in rhythm; the poured mold can be cached in the caching station 35, and the mold palletizing station 2 waits for the mold palletizing station 2 to finish palletizing, so that the mold palletizing station 2 is matched with the pouring vibrating station 32 in rhythm.
As a preferred embodiment, the pouring and vibrating station 32 is provided with a loading station 37 at the side. The concrete loading station 37 may be loaded by lifting or torpedo pots or the like.
As a preferred embodiment, the outfeed transfer rail 6, the infeed transfer rail 5 are arranged parallel to the conveyor 3. The mould transfer process does not need reversing or angle adjustment, is favorable for the rapid and accurate transfer of the mould among the mould unstacking station 1, the mould stacking station 2, the conveying mechanism 3 and the curing chamber 41, further improves the production efficiency, and simultaneously ensures that the whole layout of the production line is compact.
Further, the feeding transfer rail 5 may be disposed on a side of the curing zone 4 close to the conveying mechanism 3, so as to shorten a distance from the mold palletizing station 2 to the curing chamber 41, and the discharging transfer rail 6 may be disposed on a side of the curing zone 4 far from the conveying mechanism 3.
As a preferred embodiment, the feeding transfer trolley 51 and the discharging transfer trolley 61 are two-way moving trolleys, which can move along the feeding transfer rail 5 and the discharging transfer rail 6 on one hand and can enter and exit the curing chamber 41 on the other hand, so that the mold can be conveniently transferred among the feeding transfer rail 5, the discharging transfer rail 6 and the curing chamber 41. Specifically, the bidirectional movement of the vehicle can be realized through the steering of the wheels, or a telescopic mechanism perpendicular to the rails is arranged on a trolley which can move along the feeding transfer rail 5 and the discharging transfer rail 6, and the telescopic mechanism can get in and out of the curing chamber 41 to take and put the mold in a telescopic manner.
As a preferred embodiment, the curing zone 4 is provided with a plurality of individual curing chambers 41, the plurality of curing chambers 41 being arranged along the length of the feed transfer rail 5. When the feeding transfer trolley 51 moves reciprocally along the feeding transfer rail 5, the stacked dies can be transferred into any curing chamber 41 for curing, and the system flexibility and reliability are higher.
The production process of the prefabricated part production line of the embodiment is as follows:
firstly, conveying a die to a slag removal spraying station 34 through a conveying mechanism 3, cleaning slag of the die before pouring, and performing a demolding liquid spraying procedure after cleaning; after the spraying of the demolding liquid is finished, conveying the mold to a reinforcement cage placing station 33, and placing the reinforcement cage in the mold by a reinforcement cage lifting device; the mould with the reinforcement cage placed is conveyed to a pouring and vibrating station 32, concrete pouring is carried out, and vibration compaction is carried out; the poured die is conveyed to a die stacking station 2, and the die stacking station 2 stacks the poured die; after stacking to a preset layer number, the feeding transfer trolley 51 moves to be in position along the feeding transfer rail 5, and stacked dies are taken out from the die stacking station 2 and transferred into the curing chamber 41 for curing; after curing, the discharging transfer trolley 61 moves to be in place along the discharging transfer rail 6, the stacked dies are taken out and transferred to the die unstacking station 1 by the discharging transfer trolley 61, and the die unstacking station 1 sequentially unstacks the dies layer by layer and places the dies in the conveying mechanism 3; the conveying mechanism 3 conveys the die to the demolding station 31 for demolding, after demolding, the component is separated from the die, and then the component can be transported to a packing and transferring station through a material receiving vehicle and the like for packing and transferring, and the conveying mechanism 3 conveys the empty die to the slag removing and spraying station 34 for entering the next cycle.
Example two
Fig. 4 shows another embodiment of the prefabricated element production line of the present utility model, which is substantially the same as the first embodiment except that: in this embodiment, the conveying mechanism 3 is in an L-shaped structure, the mold unstacking station 1 is located at a short side of the conveying mechanism 3, and other stations (including a demolding station 31, a slag removal spraying station 34, a reinforcement cage placing station 33, a pouring vibrating station 32 and a mold stacking station 2) are located at a long side of the conveying mechanism 3, and the discharging transfer rail 6, the feeding transfer rail 5 and the long side of the conveying mechanism 3 are arranged in parallel.
While the utility model has been described with reference to preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the utility model. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present utility model shall fall within the scope of the technical solution of the present utility model.
Claims (9)
1. The utility model provides a prefabricated component production line which characterized in that: including conveying mechanism (3), maintenance district (4), feeding transfer track (5) and ejection of compact transfer track (6), conveying mechanism (3) are equipped with mould unstacking station (1), drawing of patterns station (31), steel reinforcement cage place station (33), pour vibration station (32) and mould pile up neatly station (2) in proper order along the direction of delivery, maintenance district (4) are located feeding transfer track (5) with between the ejection of compact transfer track (6), be equipped with feeding transfer car (51) and one end on feeding transfer track (5) with the butt joint of mould pile up neatly station (2), be equipped with ejection of compact transfer car (61) and one end on ejection of compact transfer track (6) with mould unstacking station (1) butt joint.
2. The prefabricated element production line according to claim 1, wherein: a slag removal spraying station (34) is arranged between the demoulding station (31) and the reinforcement cage placing station (33).
3. The prefabricated element production line according to claim 1, wherein: a buffer storage station (35) is further arranged between the demolding station (31) and the mold unstacking station (1), and a buffer storage station (35) is also arranged between the pouring vibrating station (32) and the mold stacking station (2).
4. The prefabricated element production line according to claim 1, wherein: and a feeding station (37) is arranged on the side edge of the pouring vibrating station (32).
5. The prefabricated component production line according to any one of claims 1 to 4, characterized in that: the conveying mechanism (3), the feeding transfer rail (5) and the discharging transfer rail (6) are arranged in parallel.
6. The prefabricated element production line according to claim 5, wherein: the feeding transfer trolley (51) and the discharging transfer trolley (61) are two-way moving trolleys.
7. The prefabricated component production line according to any one of claims 1 to 4, characterized in that: the conveying mechanism (3) is of an L-shaped structure, the mould unstacking station (1) is located on the short side of the conveying mechanism (3), and the demoulding station (31), the reinforcement cage placing station (33), the pouring vibrating station (32) and the mould stacking station (2) are located on the long side of the conveying mechanism (3).
8. The prefabricated element production line according to claim 7, wherein: the feeding transfer track (5) and the discharging transfer track (6) are arranged in parallel with the long side of the conveying mechanism (3).
9. The prefabricated component production line according to any one of claims 1 to 4, characterized in that: the maintenance area (4) is provided with a plurality of independent maintenance rooms (41), and a plurality of maintenance rooms (41) are distributed along the length direction of the feeding and transferring track (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320329630.8U CN219213556U (en) | 2023-02-27 | 2023-02-27 | Prefabricated component production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320329630.8U CN219213556U (en) | 2023-02-27 | 2023-02-27 | Prefabricated component production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219213556U true CN219213556U (en) | 2023-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320329630.8U Active CN219213556U (en) | 2023-02-27 | 2023-02-27 | Prefabricated component production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219213556U (en) |
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2023
- 2023-02-27 CN CN202320329630.8U patent/CN219213556U/en active Active
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