CN220763041U - Prefabricated component production line structure - Google Patents

Abstract

The utility model provides a prefabricated component production line structure, includes the production area and locates the maintenance district of production area one side, and the production area is equipped with the production line main part, is equipped with first transfer track between the feed end of production line main part and the feed end of maintenance district, is equipped with first transfer car on the first transfer track, is equipped with the second transfer track between the discharge end of maintenance area and the feed end of production line main part, is equipped with the second transfer car on the second transfer track. The prefabricated component is maintained in the maintenance area, the prefabricated component is transferred to the production line main body along the second transfer track by the second transfer trolley, demolding is carried out on the production line main body, then working procedures such as mold cleaning, pouring and vibrating are completed, the prefabricated component is transferred to the maintenance area along the first transfer track by the first transfer trolley, the prefabricated component is circulated in this way, the whole structure is compact, the production efficiency is improved, the occupied area is reduced, the maintenance area and the production area can be respectively arranged in different plants or the production area is arranged in the plants, the maintenance area is arranged outside the plants, and the layout is convenient.

Description

Prefabricated component production line structure

Cross Reference to Related Applications

The present application is based on and claims priority from chinese patent application having the filing date "2023.08.03", the filing number "202322080775.1" and the utility model entitled "a prefabricated part production line structure", which is incorporated herein by reference in its entirety as part of the present application.

Technical Field

The utility model relates to the field of concrete prefabricated part production mechanical equipment, in particular to a prefabricated part production line structure.

Background

At present, the concrete prefabricated part production process is generally as follows: and (3) conveying concrete into the distributing machine by a concrete tank truck, operating the distributing machine to fill and pour concrete into the forming die and vibrating the forming die to be compact, conveying the forming die to a curing area by a forklift, conveying the forming die with products out of the curing area by the forklift after the demoulding condition is reached, demoulding, transferring the empty forming die to conveying equipment by the forklift, spraying a demoulding agent, conveying the empty forming die to a distributing vibrating area to wait for the next round of production, and transferring the demoulded concrete prefabricated part to a finished product storage yard. Compared with the traditional manual operation mode, the production operation mode has the advantages of obvious advantages, high automation degree and good safety, is favorable for improving the production efficiency and reducing the labor cost, but still has the defects of large occupied area during mass production, inconvenience in layout in a factory building and the like, is a special production line for setting the matching of prefabricated components which are large in quantity and convenient for automatic production, and still needs a large amount of labor for production of other component types.

Disclosure of Invention

The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing the prefabricated component production line structure which has compact structure, is convenient to lay out and improves the production efficiency.

In order to solve the technical problems, the utility model adopts the following technical scheme:

the utility model provides a prefabricated component production line structure, includes the production area and locates the maintenance district of production area one side, the production area is equipped with the production line main part, the unloading end of production line main part with be equipped with first transfer track between the feed end of maintenance area, be equipped with first transfer car on the first transfer track, the discharge end of maintenance area with be equipped with the second transfer track between the feed end of production line main part, be equipped with the second transfer car on the second transfer track.

As a further improvement of the above technical scheme: the production line main body is sequentially provided with a demolding station, a mold cleaning station, a demolding liquid spraying station, a reinforcing steel bar placing station and a pouring vibrating station.

As a further improvement of the above technical scheme: the demolding machine is characterized in that a first unstacking station is further arranged at the upstream of the demolding station, a first stacking station is further arranged at the downstream of the pouring vibrating station, a pre-curing station is arranged at the downstream of the first stacking station, and one end of the second transfer rail is in butt joint with the first stacking station.

As a further improvement of the above technical scheme: the downstream of the pre-curing station is sequentially provided with a second unstacking station, a plastering and roughening station and a second stacking station, and one end of the first transfer rail is in butt joint with the second stacking station.

As a further improvement of the above technical scheme: and a surface collecting station is further arranged between the pouring vibrating station and the first stacking station.

As a further improvement of the above technical scheme: the demolding station is provided with a plurality of demolding units for demolding different types of prefabricated components, and the mold cleaning station is also provided with a plurality of mold cleaning units for removing slag from the molds of the different types of prefabricated components.

As a further improvement of the above technical scheme: the demolding station comprises a shielding plate demolding station, a prefabricated bridge deck demolding station, a protective barrier system demolding station and a cover plate demolding station.

As a further improvement of the above technical scheme: and the side edge of the demolding station is provided with a prefabricated part output rail and a transfer manipulator for transferring the prefabricated part to the prefabricated part output rail.

As a further improvement of the above technical scheme: the maintenance zone is located between the first transfer rail and the second transfer rail.

The utility model provides a prefabricated component production line structure, includes the production area, locates the maintenance district of production area one side and locates the transportation track between production area and the maintenance district, transportation track length is not less than the length of maintenance district, the production area is equipped with the production line main part, the unloading end of production line main part with be equipped with first transportation track between the transportation track, transportation track with be equipped with the second between the material loading end of production line main part and transport the track, be equipped with the transfer car (buggy) on the transportation track.

Compared with the prior art, the utility model has the advantages that: according to the prefabricated part production line structure disclosed by the utility model, when the prefabricated part production line structure works, the prefabricated part is maintained in the maintenance area, then the prefabricated part is transported out along the second transportation track by the second transportation vehicle to be fed into the production line main body, demoulding is carried out on the production line main body, then the working procedures of mould cleaning, pouring and vibrating are finished, then the prefabricated part is transported into the maintenance area along the first transportation track by the first transportation vehicle to be maintained, the prefabricated part is circulated in such a way, the whole structure is compact, the production efficiency is improved, the occupied area is reduced, the maintenance area and the production area can be respectively arranged in different workshops, or the production area is arranged in the workshops, and the maintenance area is arranged outside the workshops, so that the layout is more convenient and flexible.

Drawings

FIG. 1 is a schematic view of a first embodiment of the prefabricated part production line structure of the present utility model.

FIG. 2 is a schematic diagram of a second embodiment of the prefabricated component production line structure according to the present utility model.

FIG. 3 is a schematic view of a third embodiment of the prefabricated element production line structure of the present utility model.

FIG. 4 is a schematic view of a fourth embodiment of the prefabricated part production line structure of the present utility model.

The reference numerals in the drawings denote:

1. a production zone; 2. a maintenance area; 3. a production line main body; 31. a demolding station; 32. a die cleaning station; 33. a mold release liquid spraying station; 34. a steel bar placing station; 35. pouring a vibrating station; 36. a first unstacking station; 37. a first palletizing station; 38. a pre-curing station; 39. a second unstacking station; 310. a plastering and napping station; 311. the second stacking station; 312. a dough collecting station; 4. a transfer rail; 41. a first transfer rail; 42. a second transfer rail; 5. a transfer vehicle; 51. a first transfer vehicle; 52. a second transfer vehicle; 61. a prefabricated member output rail; 62. and a transfer manipulator.

Detailed Description

As used in this section and in the claims, the terms "a," "an," "the," and/or "the" are not specific to a singular, but may include a plurality, unless the context clearly dictates otherwise. The use of the terms "first," "second," and the like in this section does not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Likewise, the word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

The utility model is described in further detail below with reference to the drawings and specific examples of the specification.

Example 1

Fig. 1 shows an embodiment of a prefabricated component production line structure according to the present utility model, which includes a production area 1 and a curing area 2 disposed at one side of the production area 1, wherein the production area 1 is provided with a production line main body 3, a first transfer rail 41 is disposed between a discharging end of the production line main body 3 and a feeding end of the curing area 2, a first transfer vehicle 51 is disposed on the first transfer rail 41, a second transfer rail 42 is disposed between a discharging end of the curing area 2 and a feeding end of the production line main body 3, and a second transfer vehicle 52 is disposed on the second transfer rail 42.

The prefabricated component production line structure of this embodiment, during operation, prefabricated component is in maintenance district 2 completion maintenance, afterwards, transport out the material loading to production line main part 3 along second transportation track 42 by second transfer car 52, carry out the drawing of patterns on production line main part 3, afterwards accomplish processes such as mould clearance, pour vibration, then prefabricated component is transported in maintenance district 2 along first transportation track 41 by first transfer car 51 and is carried out the maintenance, so circulation, overall structure is compact, be favorable to improving production efficiency, reduce area, maintenance district 2 and production district 1 can arrange in different factory building respectively, or arrange production district 1 in the factory building, and arrange maintenance district 2 outside the factory building, the overall arrangement is more convenient and flexible.

Further, in this embodiment, the production line body 3 is provided with a demolding station 31, a mold cleaning station 32, a demolding liquid spraying station 33, a reinforcing steel bar placing station 34 and a pouring vibrating station 35 in this order. After the prefabricated part is maintained, the prefabricated part is transported out by the second transfer trolley 52 and then enters the demolding station 31, the mold after demolding is transferred to the mold cleaning station 32, the slag and the like in the mold are removed, then the prefabricated part is transferred to the demolding liquid spraying station 33 for spraying demolding liquid, then the prefabricated part is transferred to the reinforcing steel bar placing station 34 for placing the reinforcing steel bar cage in the mold, then the prefabricated part is transferred to the pouring vibrating station 35 for pouring concrete and vibrating for compaction, and finally the prefabricated part is transferred into the maintenance area 2 for maintenance work by the first transfer trolley 51. And the next cycle is carried out after maintenance is finished, so that the degree of automation is high, and the production efficiency is further improved.

Still further, in this embodiment, the demolding station 31 is further provided with a first unstacking station 36 at an upstream thereof, the pouring and vibrating station 35 is further provided with a first stacking station 37 at a downstream thereof, the first stacking station 37 is provided with a pre-curing station 38 at a downstream thereof, and one end of the second transfer rail 42 is in butt joint with the first stacking station 37. Before the piled moulds are transferred to the demoulding station 31, the piled moulds can be sequentially unstacked layer by layer through the first unstacking station 36 and then enter the demoulding station 31, and single-layer moulds can directly enter the demoulding station 31; the first palletizing station 37 can palletize the molds into multiple layers, thereby reducing occupied maintenance space; the pre-curing station 38 can perform pre-curing before the prefabricated part enters the curing zone 2, so that the prefabricated part can be conveniently and subsequently subjected to plastering or napping treatment, and the structure is simple and reasonable.

Further, in this embodiment, a second unstacking station 39, a plastering and roughening station 310 and a second stacking station 311 are sequentially disposed downstream of the pre-curing station 38, and one end of the first transfer rail 41 is in butt joint with the second stacking station 311. The pre-curing station 38 may perform pre-curing before the prefabricated component enters the curing area 2, and after the pre-curing is completed, the prefabricated component is unstacked by the second unstacking station 39 and then transferred to the plastering and roughening station 310 to perform subsequent plastering or roughening treatment, and after the plastering or roughening treatment is completed, the die is stacked into multiple layers again, so that the curing space occupied by the die is reduced.

Further, in this embodiment, a surface collecting station 312 is further disposed between the pouring and vibrating station 35 and the first stacking station 37. After the concrete is poured and vibrated tightly at the pouring and vibrating station 35, the mold can be transferred to the surface collecting station 312 for surface collecting treatment when needed, so that the quality of the prefabricated part is guaranteed, and then stacking is performed.

Still further, in this embodiment, the demolding station 31 is provided with a plurality of mold cleaning stations for removing the slag from the molds of the different types of prefabricated components, so that the prefabricated component production line structure of this embodiment can be suitable for the production of a plurality of components, and the application range of the production line is improved.

As a preferred embodiment, the demolding station 31 includes a shutter demolding station, a prefabricated deck demolding station, a guard rail system demolding station, and a cover plate demolding station, which can be used for demolding prefabricated members of the types of shutters, prefabricated decks, guard rail systems, and cover plates, respectively.

Further, in the present embodiment, the demolding station 31 is provided with a preform output rail 61 and a transfer robot 62 for transferring the preform to the preform output rail 61 at the side thereof. After the demolding is completed, the transfer manipulator 62 transfers the prefabricated part from the production line body 3 to the prefabricated part output rail 61, the prefabricated part is output by the prefabricated part output rail 61, and the mold is continuously transferred along the production line body 3 without waiting, so that the production efficiency is further improved.

As a preferred embodiment, the curing zone 2 is located between the first transferring rail 41 and the second transferring rail 42, so that the prefabricated components entering the curing zone 2 first come out of the curing zone 2 after curing, and the S-shaped structure can be adopted at one end of the production line main body 3, which is in butt joint with the first transferring rail 41, so as to reduce the occupied area, because of more stations and longer length, and meanwhile, a part of the production line main body 3 is located between the first transferring rail 41 and the second transferring rail 42.

The working principle of the prefabricated part production line structure of this embodiment is as follows:

after the curing of the prefabricated parts is completed, the moulds are transported out by the second transfer trolley 52, firstly, the piled moulds are sequentially unstacked layer by layer through the first unstacking station 36, and then enter the demolding station 31 (if the piled moulds are not piled, the moulds enter the demolding station 31 directly), preferably, the demolding station 31 is provided with a plurality of demolding stations (such as a shielding plate, a prefabricated bridge deck, a protective barrier system, a cover plate and the like) suitable for the demolding of various prefabricated parts; after demolding, transferring the mold to a mold cleaning station 32, removing slag and the like in the mold, and then transferring to a mold release liquid spraying station 33 for spraying mold release liquid, wherein a plurality of mold cleaning stations 32 are also arranged, and the mold cleaning station is suitable for removing slag of the mold of various prefabricated components; placing a reinforcement cage at a reinforcement placing station 34 after spraying is completed; after the placement of the reinforcement cage is completed, pouring concrete into a pouring and vibrating station 35 and vibrating to be compact, and arranging a concrete feeding mechanism beside the pouring and vibrating station 35 (feeding can be performed through a concrete pump truck, a diagonal-pulling type lifting machine and the like); after pouring and vibrating, transferring to a first stacking station 37, stacking the die into multiple layers to reduce occupied maintenance space (if necessary, the die can be subjected to surface collecting treatment at a surface collecting station 312 and then stacked for the first time), arranging a plurality of pre-curing stations 38, if the prefabricated component needs surface plastering or roughening treatment, after the prefabricated component passes through the plurality of pre-curing stations 38, the component can be in a state of plastering or roughening, if the stacked die is subjected to surface unstacking at a second unstacking station 39, and then performing plastering and roughening procedures; after finishing the plastering or roughening treatment, the materials are piled up by the second piling station 311 and transported into the curing area 2 by the first transporting vehicle 51 for curing. And after curing, entering the next cycle.

Example two

Fig. 2 shows an embodiment of the prefabricated part production line structure of the present utility model, which is substantially the same as the first embodiment except that:

in this embodiment, the end of the production line body 3 abutting against the second transferring rail 42 adopts an S-shaped structure to reduce the occupied area, and at the same time, the second unstacking station 39, the plastering and napping station 310 and the second stacking station 311 are separately arranged from other stations of the production line body 3 and are abutted against each other by a traversing mechanism.

Example III

Fig. 3 shows another embodiment of the prefabricated part production line structure of the present utility model, which is substantially the same as the first embodiment except that:

in the embodiment, the stations of the production line main body 3 are reduced (the pre-curing station 38, the second unstacking station 39, the plastering and roughening station 310 and the like are reduced), the length is shortened, and the production line is suitable for prefabricated components which do not need to be subjected to pre-curing and plastering and roughening treatment; the curing zone 2 is located between the first transfer rail 41 and the second transfer rail 42, and the first transfer rail 41 and the second transfer rail 42 are both located between the feeding end and the discharging end of the production line body 3.

Example IV

Fig. 4 shows another embodiment of the prefabricated part production line structure of the present utility model, which is substantially the same as the first and second embodiments, except that:

in this embodiment, a transfer rail 4 is disposed between the production area 1 and the maintenance area 2, the length of the transfer rail 4 is not less than that of the maintenance area 2, a first transfer rail 41 is disposed between the discharging end of the production line main body 3 and the transfer rail 4, a second transfer rail 42 is disposed between the transfer rail 4 and the feeding end of the production line main body 3, and a transfer trolley 5 is disposed on the transfer rail 4. The transfer trolley 5 reciprocates along the transfer track 4, can send the prefabricated component that first transfer track 41 was transferred into the arbitrary maintenance cavity of maintenance district 2, also can transfer the prefabricated component in the arbitrary maintenance cavity to the second transfer track 42, can not receive the restriction of order, more nimble, convenient, can only set up a transfer trolley 5 at least simultaneously, and the disadvantage lies in that still need add transfer track 4 on the basis of first transfer track 41 and second transfer track 42.

While the utility model has been described with reference to preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the utility model. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims (10)

1. A prefabricated component production line structure, its characterized in that: the automatic transfer device comprises a production area (1) and a maintenance area (2) arranged on one side of the production area (1), wherein the production area (1) is provided with a production line main body (3), a first transfer rail (41) is arranged between a discharging end of the production line main body (3) and a feeding end of the maintenance area (2), a first transfer vehicle (51) is arranged on the first transfer rail (41), a second transfer rail (42) is arranged between a discharging end of the maintenance area (2) and a feeding end of the production line main body (3), and a second transfer vehicle (52) is arranged on the second transfer rail (42).

2. The prefabricated component production line structure according to claim 1, wherein: the production line main body (3) is sequentially provided with a demolding station (31), a mold cleaning station (32), a demolding liquid spraying station (33), a reinforcing steel bar placing station (34) and a pouring vibrating station (35).

3. The prefabricated component production line structure according to claim 2, wherein: the upper reaches of drawing of patterns station (31) still is equipped with first unstacking station (36), pour and vibrate station (35) low reaches still to be equipped with first pile up neatly station (37), first pile up neatly station (37) low reaches are equipped with pre-curing station (38), second transportation track (42) one end with first pile up neatly station (37) dock.

4. A prefabricated component production line structure according to claim 3, wherein: the downstream of the pre-curing station (38) is sequentially provided with a second unstacking station (39), a plastering and roughening station (310) and a second stacking station (311), and one end of the first transfer rail (41) is in butt joint with the second stacking station (311).

5. A prefabricated component production line structure according to claim 3, wherein: a flour collecting station (312) is further arranged between the pouring vibrating station (35) and the first stacking station (37).

6. The prefabricated component production line structure according to claim 2, wherein: the demolding station (31) is provided with a plurality of demolding units for demolding different types of prefabricated parts, and the mold cleaning station (32) is also provided with a plurality of mold cleaning units for removing slag from the molds of the different types of prefabricated parts.

7. The prefabricated component production line structure according to claim 6, wherein: the demolding station (31) comprises a shielding plate demolding station, a prefabricated bridge deck demolding station, a protective barrier system demolding station and a cover plate demolding station.

8. The prefabricated component production line structure according to any one of claims 2 to 7, characterized in that: the side of the demolding station (31) is provided with a prefabricated part output rail (61) and a transfer manipulator (62) for transferring prefabricated parts to the prefabricated part output rail (61).

9. The prefabricated component production line structure according to any one of claims 1 to 7, characterized in that: the maintenance zone (2) is located between the first transfer rail (41) and the second transfer rail (42).

10. A prefabricated component production line structure, its characterized in that: the automatic transfer device comprises a production area (1), a maintenance area (2) arranged on one side of the production area (1) and a transfer track (4) arranged between the production area (1) and the maintenance area (2), wherein the length of the transfer track (4) is not less than that of the maintenance area (2), the production area (1) is provided with a production line main body (3), a first transfer track (41) is arranged between the blanking end of the production line main body (3) and the transfer track (4), a second transfer track (42) is arranged between the transfer track (4) and the feeding end of the production line main body (3), and a transfer trolley (5) is arranged on the transfer track (4).