CN219257843U - Synchronous carrying device for products in paper pulp mould - Google Patents

Abstract

A synchronous handling device for products in a pulp mould, comprising: the synchronous conveying device is arranged at the conveying end of the main conveying chain and is used for synchronously conveying the foot pipes for the sorting device to grasp and put into the pulp mould on the main conveying chain; the synchronous carrying device comprises a feeding synchronous belt, a discharging synchronous belt and a synchronous carrying mechanism, wherein the feeding synchronous belt and the discharging synchronous belt are used for conveying the foot pipes positioned on the feeding synchronous belt, the synchronous carrying mechanism is used for synchronously grabbing and conveying the foot pipes positioned on the discharging synchronous belt, the discharging synchronous belt is arranged on the side part of the conveying tail end of the main conveying chain, the foot pipe sorting mechanism is arranged on the side part of the conveying tail end of the main conveying chain, and the foot pipe sorting mechanism grabs the foot pipes and puts the foot pipes into a paper pulp mould. The utility model provides a semi-automatic production line capable of replacing manual pulp in-mold product packaging, which has the advantages of distinct functions of all parts, high matching degree, reduced manual operation and manual working strength, time and labor saving and high production efficiency.

Description

Synchronous carrying device for products in paper pulp mould

Technical Field

The utility model relates to the technical field of automatic packaging production lines, in particular to a synchronous carrying device for products in a pulp mould.

Background

When products such as foot pipes and parts thereof are produced, the products are required to be packaged and delivered when delivered, in the prior art, the related products are generally combined and placed into a pulp mould, the pulp mould is lifted to be processed and molded into a shape matched with the products, but in the current production process, the step of placing the products into the pulp mould is generally completed manually, the time and the labor are wasted when the products are manually placed into the pulp mould, the efficiency is low, and the manpower and the material resources are wasted; in the placing process, whether the placing position of the product is correct or not needs to be judged manually, and if the placing position of the product is incorrect, the product needs to be taken out again for repositioning, otherwise, the placing of the subsequent product can be influenced, and the manpower and material resources are wasted.

Disclosure of Invention

The utility model aims to provide a semi-automatic packaging line capable of replacing manual pulp in-mould product packaging, reducing manual operation and manual work intensity and connecting early-stage automatic equipment.

In order to solve the technical problems, the utility model adopts the following technical scheme:

a synchronous handling device for products in a pulp mould, comprising:

the synchronous conveying device is arranged at the conveying end of the main conveying chain and is used for synchronously conveying the foot pipes for the sorting device to grasp and put into the pulp mould on the main conveying chain; the synchronous carrying device comprises a feeding synchronous belt, a discharging synchronous belt and a synchronous carrying mechanism, wherein the feeding synchronous belt and the discharging synchronous belt are used for conveying the foot pipes positioned on the feeding synchronous belt, the synchronous carrying mechanism is used for synchronously grabbing and conveying the foot pipes positioned on the discharging synchronous belt, the discharging synchronous belt is arranged on the side part of the conveying tail end of the main conveying chain, the foot pipe sorting mechanism is arranged on the side part of the conveying tail end of the main conveying chain, and the foot pipe sorting mechanism grabs the foot pipes and puts the foot pipes into a paper pulp mould.

As a further alternative scheme of the product synchronous carrying device in the pulp mould, the structures of the feeding synchronous belt and the discharging synchronous belt are the same, and the conveying part in the feeding synchronous belt is arranged to be of a clamping groove structure matched with the structure of the foot pipe, and each clamping groove is correspondingly provided with a foot pipe.

As a further alternative scheme of the synchronous carrying device for the products in the pulp mould, an opening is formed in the side part of the feeding synchronous belt, a pushing cylinder is fixedly arranged at the opening, a pushing block is arranged at the output end of the pushing cylinder, and the pushing block intermittently pushes the foot tubes to be flush inwards.

As a further alternative scheme of the synchronous carrying device for the products in the pulp mould, the synchronous carrying mechanism comprises a carrying bracket vertically arranged between an upper synchronous belt and a lower synchronous belt, a carrying mounting plate is horizontally arranged on the carrying bracket, a carrying guide rail is horizontally arranged on the carrying mounting plate, and a carrying clamp driven by a carrying motor to reciprocate on the carrying guide rail is further included.

As a further alternative scheme of the synchronous carrying device of the product in the pulp mould, the carrying clamp comprises a carrying seat which is in sliding connection with the carrying guide rail, the carrying motor drives the carrying seat to move along the direction of the carrying guide rail, a vertical guide rail is vertically and fixedly arranged on the carrying seat, a vertical slide plate is connected onto the vertical guide rail in a sliding manner, a vertical motor which drives the vertical slide plate to vertically slide is arranged on the vertical guide rail, and a foot pipe clamp assembly is fixed at the bottom of the vertical slide plate.

As a further alternative of the synchronous product handling device in the pulp mould, the foot pipe clamping assembly comprises a clamp main board fixedly connected with the bottom of the vertical sliding plate, a pair of clamp base boards are arranged at intervals at the bottom of the clamp main board, a plurality of foot pipe clamping units are arranged at intervals on each clamp base board, and each foot pipe clamping unit corresponds to each clamping groove.

As a further alternative scheme of the synchronous carrying device for the products in the pulp mould, the left side and the right side of the carrying support are horizontally extended and fixed with auxiliary frames, the free ends of the auxiliary frames are fixedly connected with separation nets, the bottom sides of the auxiliary frames are provided with roller pieces which are in rolling fit with the top surfaces of foot tubes on the synchronous belt, and the roller pieces have the flush effect.

As a further alternative scheme of the synchronous carrying device for the products in the pulp mould, the foot pipe sorting mechanism comprises a pavilion frame, a spider hand arranged on the inner top of the pavilion frame and a foot pipe gripper arranged at the action end of the spider hand and used for grabbing foot pipes positioned on the blanking synchronous belt and placing the foot pipes into the pulp mould.

Compared with the prior art, the utility model has the following beneficial effects:

the utility model provides an automatic packing line for products in a pulp mould, which is provided with a main conveying chain, a side feeding chain, a sorting device, a height detecting device and a synchronous carrying device.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic illustration of placement of a product in a pulp mould;

FIG. 2 is a schematic diagram of the structure of the present utility model;

FIG. 3 is a schematic view of the structure of a sorting apparatus and a side feed chain according to the present utility model;

FIG. 4 is a schematic view of a visual positioning assembly according to the present utility model;

FIG. 5 is a schematic view of another view angle structure of the visual positioning assembly of the present utility model;

FIG. 6 is a schematic view of the component sorting mechanism of the present utility model;

FIG. 7 is a schematic diagram of a height detection device according to the present utility model;

FIG. 8 is a schematic diagram of a synchronous handling device according to the present utility model;

FIG. 9 is a schematic view of a tube sorting mechanism according to the present utility model;

FIG. 10 is a schematic diagram of a synchronous handling device according to the present utility model;

FIG. 11 is a schematic diagram of a feeding timing belt according to the present utility model;

fig. 12 is a schematic structural view of a handling clamp according to the present utility model.

In the figure: 1. the system comprises a main conveyor chain, 2, a pulp mould, 3, a side feed chain, 310, an endless belt line, 320, a component feeder, 330, a visual positioning assembly, 331, a positioning box frame, 332, an acrylic guard, 333, a carrier plate, 334, a visual camera, 335, a positioning light source, 336, a photographing hole, 337, an adjusting slot, 4, a component sorting mechanism, 41, a pavilion frame, 42, a spider hand, 43, a component clamp, 5, a height detection device, 51, a height detection frame, 52, a detection mounting plate, 53, a traversing guide rail, 54, a traversing motor, 55, a traversing seat, 56, a first mounting plate, 57, a second mounting plate, 58, a laser multi-point detection sensor, 59, a height detection electric box, 6, a foot tube sorting mechanism, 61, a foot tube gripper, 7, a synchronous conveyor, 71, a feed synchronous belt, 711, a pushing cylinder, 712, 72, a blanking synchronous belt, 73, 74, a mounting plate, 75, a carrying guide rail, 76, a motor 775, a motor, 77, a guide rail 1, a guide rail 773, a vertical support, 7778, a vertical support 774, a vertical support 777, a vertical support 7778, a vertical support 774, a vertical support 777, a partition 776, a vertical support 777, and a vertical support 776.

Detailed Description

The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "vertical", "horizontal", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; the mechanical connection can be realized, and the electric welding connection can be realized; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature "above," "over" and "on" a second feature may be a first feature directly above or obliquely above the second feature, or simply indicate that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.

As shown in fig. 1-12, an automatic packaging line for pulp in-mold products, comprising:

a main conveyor chain 1, said main conveyor chain 1 being adapted to automatically transport pulp moulds 2;

a side feed chain 3, said side feed chain 3 being used for feeding components;

the sorting device is arranged on the main conveying chain 1 and is used for positioning parts on the side feeding chain 3 and automatically grabbing the parts to be placed into the pulp mould 2 on the main conveying chain 1;

a height detection device 5, wherein the height detection device 5 is arranged at the side part of the main conveying chain 1, and the height detection device 5 is used for detecting whether the placement position of the parts in the pulp mould 2 is correct;

the synchronous conveying device 7 is arranged at the conveying tail end of the main conveying chain 1, and the synchronous conveying device 7 is used for synchronously conveying the foot pipes for the sorting device to grasp and put into the pulp mould 2 on the main conveying chain 1.

The utility model provides an automatic packing line for products in a pulp mould, which is provided with a main conveying chain 1, a side feeding chain 3, a sorting device, a height detecting device 5 and a synchronous carrying device 7, wherein during production, a worker continuously places the pulp mould 2 at the head end of the main conveying chain 1, the pulp mould 2 slowly moves from the head end to the tail end of the main conveying chain 1, the side feeding chain 3 continuously supplies parts, the sorting device sorts the parts and places the parts in the corresponding positions of the passing pulp mould 2, the height detecting device 5 detects whether the positions of the relevant parts are correctly placed, and at the moment, the synchronous carrying device 7 synchronously carries foot pipes to be placed, and the sorting device sorts the foot pipes and places the foot pipes into the pulp mould.

It should be noted that, in order to prevent the pulp mould from side turning or position deviation, the main conveying chain 1 is composed of a frame, a chain line and a jig, and is driven to advance at a constant speed by a servo motor. The sorting device is used for placing various materials into the pulp mould in the jig after the pulp mould is manually placed into the jig.

The above-mentioned scheme is specific, referring to fig. 3, 6, and 9, the sorting device includes a part sorting mechanism 4 and a foot pipe sorting mechanism 6, where the part sorting mechanism 4 includes a booth frame 41, a spider hand 42 disposed on the inner top of the booth frame 41, and a part fixture 43 disposed on the action end of the spider hand 42 and used for grabbing parts and placing the parts into the pulp mould 2. The spider hand 42 with universal characteristics is arranged, so that the spider hand can clamp parts placed in any posture by using the part clamp 43, can be placed into the pulp mould 2 at any angle, and has high use compatibility and good use effect.

In particular, referring to fig. 2 and 3, the side feeding chain 3 includes an endless belt line 310 for circularly conveying components, a component feeder 320 disposed on a side portion of the endless belt line 310, and a visual positioning assembly 330 disposed on the endless belt line 310 for visually detecting the components and positioning the coordinates for precise grabbing by the component sorting mechanism 4. When in use, the vision positioning assembly 330 is used for positioning the coordinates of the parts and identifying the current placing posture of the parts, and the data is transmitted to the control module in a communication mode, so that the control module controls the spider hands to adjust to accurate grabbing actions and grabbing angles so as to grab the corresponding parts.

Preferably, referring to fig. 4 and 5, the visual positioning assembly includes a positioning frame 331, and an acrylic protective plate 332 covering four sides and a top surface of the positioning frame 331, the bottom surface of the positioning frame 331 is open, a visual camera 334 is disposed in the positioning frame 331 and has a vertically adjustable height, a photographing side of the visual camera 334 is disposed downward, and the visual positioning assembly further includes a positioning light source 335 disposed in the positioning frame 331. Wherein the vision camera is a CCD vision camera

Preferably, referring to fig. 4 and 5, a carrier plate 333 is vertically disposed in the positioning box frame 331, an adjusting slot hole 337 is vertically disposed on the carrier plate 333, and the vision camera 334 is adjustably fixed on the adjusting slot hole 337. When the products are different, the visual camera 334 is required to be replaced or the height of the visual camera 334 is required to be adjusted so as to obtain the best shooting effect, and the position of the visual camera can be vertically adjusted by arranging the vertical adjusting long hole.

Preferably, referring to fig. 4 and 5, the positioning light source 335 has a plate-like structure that is horizontally disposed, the light emitting side of the positioning light source 335 is disposed downward, and a photographing hole 336 that allows the vision camera 334 to photograph downward is formed in the middle of the positioning light source 335. A plate-shaped positioning light source 335 is provided, which has an excellent lighting effect so that the vision camera can have a better photographing environment.

The above scheme is specific, referring to fig. 7, the height detecting device 5 includes a height detecting frame 51 vertically disposed on a side portion of the main conveying chain 1, a detecting mounting plate 52 horizontally disposed on an upper end of the height detecting frame 51, a traverse guide 53 horizontally and fixedly disposed on the detecting mounting plate 52, and a detecting assembly driven by a traverse motor 54 to move left and right on the traverse guide 53. The detection assembly comprises a transverse moving seat 55 which is in sliding connection with the transverse moving guide rail 53, the transverse moving motor 54 drives the transverse moving seat 55 to move along the direction of the transverse moving guide rail 53, a first mounting plate 56 is arranged on the transverse moving seat 55, a second mounting plate 57 is vertically fixed at the free end of the first mounting plate 56, a laser multi-point detection sensor 58 is fixedly arranged on the second mounting plate 57, and the laser multi-point detection sensor 58 detects whether the placement position of a part in the pulp mould 2 passing through from the lower part is correct or not. When the device is used, the detection assembly is driven by the transverse moving motor 54 to move left and right on the transverse moving guide rail 53, so that a paper pulp mould passing below and in which parts are placed is scanned, the specified position of the paper pulp mould is detected, whether the parts are placed at the specified position or not is judged by detecting the height of the parts, and the foot tubes assembled after scraping are prevented.

Preferably, referring to fig. 7, the height detection device further comprises a height detection electric box 59 arranged at the back of the height detection frame 51, and a drag chain arranged at the top of the height detection frame 51.

Preferably, referring to fig. 7, the first mounting plate 56 and the second mounting plate 57 are perpendicular to each other, and the detection direction of the laser multipoint detection sensor 58 is downward.

The above scheme is specific, referring to fig. 8, the synchronous handling device 7 includes a feeding synchronous belt 71, a discharging synchronous belt 72 for conveying the leg, and a synchronous handling mechanism for synchronously grabbing and conveying the leg located on the feeding synchronous belt 71 onto the discharging synchronous belt 72, the discharging synchronous belt 72 is disposed on a conveying end side portion of the main conveying chain 1, the leg sorting mechanism 6 is disposed on a conveying end side portion of the main conveying chain 1, and the leg sorting mechanism 6 grabs the leg and puts it into the pulp mould 2. During the use, the staff is in the continuous foot pipe of placing of material loading hold-in range 71 side, and the material loading hold-in range 71 is carried the foot pipe and is snatched the station, through synchronous transport mechanism snatchs the foot pipe to on the unloading hold-in range 72, and the unloading hold-in range 72 is carried the foot pipe to snatch the station, supplies foot pipe letter sorting mechanism 6 snatchs and places in the paper pulp mould.

Preferably, referring to fig. 11, the structures of the feeding synchronous belt 71 and the discharging synchronous belt 72 are the same, and the conveying part in the feeding synchronous belt 71 is configured as a clamping groove structure adapted to the structure of the foot pipe, and each clamping groove is correspondingly provided with a foot pipe. The lateral part of material loading hold-in range 71 is provided with the opening, and the fixed pushing cylinder 711 that is provided with in opening part, pushing cylinder 711 output is provided with push block 712, push block 712 intermittent type nature inwards pushes away the parallel and level with the foot pipe. When the pushing device is used, in order to enable the foot tubes to reach a consistent state before being grabbed, the foot tubes are intermittently pushed to be flush inwards through the pushing cylinder 711, namely, the state of each foot tube is unified for grabbing.

The above scheme is specific, synchronous transport mechanism includes the vertical transport support 73 that sets up between material loading hold-in range 71, unloading hold-in range 72, transversely be provided with the transport mounting panel 74 on the transport support 73, transversely be provided with the transport guide rail 75 on the transport mounting panel 74, still include by the transport motor 76 drive on the transport guide rail 75 reciprocating motion's transport anchor clamps 77.

The above scheme is specific, referring to fig. 10 and 12, the carrying fixture 77 includes a carrying seat 771 slidably connected with the carrying rail 75, the carrying motor 76 drives the carrying seat 771 to move along the carrying rail 75, a vertical rail 772 is vertically and fixedly provided on the carrying seat 771, a vertical slide plate 774 is slidably connected on the vertical rail 772, a vertical motor 773 for driving the vertical slide plate 774 to slide vertically is provided on the vertical rail 772, and a foot pipe clamp assembly is fixed at the bottom of the vertical slide plate 774. The foot pipe clamping assembly comprises a clamp main board 775 fixedly connected with the bottom of a vertical sliding board 774, a pair of clamp base boards 776 are arranged at the bottom of the clamp main board 775 at intervals, a plurality of foot pipe clamping units 777 are arranged on each clamp base board 776 at intervals, and each foot pipe clamping unit 777 corresponds to each clamping groove. During use, the carrying seat 771 is driven by the carrying motor 76 to move left and right along the length direction of the carrying guide rail 75, the foot pipe clamp assembly is driven by the vertical motor 773 to move vertically to perform grabbing or putting down actions, and a plurality of foot pipe clamp units 777 are arranged to enable the foot pipe clamp assembly to carry a plurality of foot pipes at one time during carrying, so that the foot pipe clamp assembly is simple and compact in structure and high in practicability.

Preferably, the left and right sides of the carrying bracket 73 are horizontally extended and fixed with an auxiliary frame 79, the free end of the auxiliary frame 79 is fixedly connected with a separation net 78, and the bottom side of the auxiliary frame 79 is provided with a roller member 791 in rolling fit with the top surface of the foot tube on the synchronous belt. The roller member 791 has a flush effect.

The above scheme is specific, the leg sorting mechanism 6 includes a booth frame 41, a spider hand 42 disposed at the inner top of the booth frame 41, and a leg gripper 61 disposed at the action end of the spider hand 42 for gripping the leg on the blanking synchronous belt 72 and placing the leg in the pulp mould 2.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (8)

1. A synchronous handling device for products in a pulp mould, comprising:

the synchronous conveying device (7), the synchronous conveying device (7) is arranged at the conveying tail end of the main conveying chain (1), and the synchronous conveying device (7) is used for synchronously conveying the foot pipes for the sorting device to grasp and put into the pulp mould (2) positioned on the main conveying chain (1); the synchronous handling device (7) comprises a feeding synchronous belt (71) for conveying foot pipes, a discharging synchronous belt (72) and a synchronous handling mechanism for synchronously grabbing and conveying the foot pipes located on the feeding synchronous belt (71) to the discharging synchronous belt (72), wherein the discharging synchronous belt (72) is arranged on the side part of the conveying tail end of the main conveying chain (1), the foot pipe sorting mechanism (6) is arranged on the side part of the conveying tail end of the main conveying chain (1), and the foot pipe sorting mechanism (6) grabs the foot pipes and puts the foot pipes into the pulp mould (2).

2. The synchronous carrying device for the products in the pulp mould according to claim 1, wherein the feeding synchronous belt (71) and the discharging synchronous belt (72) have the same structure, the conveying part in the feeding synchronous belt (71) is arranged to be of a clamping groove structure matched with the structure of the foot pipe, and each clamping groove is correspondingly provided with one foot pipe.

3. The synchronous carrying device for the products in the pulp mould according to claim 2, wherein an opening is arranged on the side part of the feeding synchronous belt (71), a pushing cylinder (711) is fixedly arranged at the opening, a pushing block (712) is arranged at the output end of the pushing cylinder (711), and the pushing block (712) intermittently pushes the foot tubes to be flush inwards.

4. A pulp in-mold product synchronous conveying device according to claim 3, characterized in that the synchronous conveying mechanism comprises a conveying bracket (73) vertically arranged between a feeding synchronous belt (71) and a discharging synchronous belt (72), a conveying mounting plate (74) is horizontally arranged on the conveying bracket (73), a conveying guide rail (75) is horizontally arranged on the conveying mounting plate (74), and a conveying clamp (77) driven by a conveying motor (76) to reciprocate on the conveying guide rail (75) is further included.

5. The device for synchronously carrying the product in the pulp mould according to claim 4, wherein the carrying clamp (77) comprises a carrying seat (771) which is slidably connected with the carrying guide rail (75), the carrying motor (76) drives the carrying seat (771) to move along the direction of the carrying guide rail (75), a vertical guide rail (772) is vertically and fixedly arranged on the carrying seat (771), a vertical slide plate (774) is slidably connected on the vertical guide rail (772), a vertical motor (773) which drives the vertical slide plate (774) to vertically slide is arranged on the vertical guide rail (772), and a foot clamp assembly is fixedly arranged at the bottom of the vertical slide plate (774).

6. The synchronous handling device for pulp in-mold products according to claim 5, wherein the foot clamp assembly comprises a clamp main plate (775) fixedly connected with the bottom of a vertical sliding plate (774), a pair of clamp base plates (776) are arranged at intervals at the bottom of the clamp main plate (775), a plurality of foot clamp units (777) are arranged on each clamp base plate (776) at intervals, and each foot clamp unit (777) corresponds to each clamp groove.

7. The synchronous carrying device for the pulp in-mold products according to claim 6, wherein an auxiliary frame (79) is horizontally extended and fixed forward on the left side and the right side of the carrying bracket (73), a separation net (78) is fixedly connected to the free end of the auxiliary frame (79), a roller piece (791) in rolling fit with the top surface of a foot tube on the synchronous belt is arranged on the bottom side of the auxiliary frame (79), and the roller piece (791) has a flush effect.

8. The synchronous conveying device for the products in the pulp mould according to claim 7, wherein the foot tube sorting mechanism (6) comprises a pavilion frame (41), a spider hand (42) arranged on the inner top of the pavilion frame (41), and a foot tube gripper (61) arranged at the action end of the spider hand (42) and used for gripping foot tubes on a blanking synchronous belt (72) and placing the foot tubes into the pulp mould (2).

Images