CN219182126U - Tip removing device of sugarcane harvester - Google Patents
Tip removing device of sugarcane harvester Download PDFInfo
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- CN219182126U CN219182126U CN202223222109.9U CN202223222109U CN219182126U CN 219182126 U CN219182126 U CN 219182126U CN 202223222109 U CN202223222109 U CN 202223222109U CN 219182126 U CN219182126 U CN 219182126U
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- tip removing
- tip
- roller
- sugarcane
- harvester
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
The utility model discloses a tip removing device of a sugarcane harvester, which comprises a mounting seat, a connecting mechanism, a plurality of tip removing rollers and a plurality of hydraulic motors, wherein the tip removing rollers are arranged in the mounting seat, the hydraulic motors are arranged on the mounting seat, the hydraulic motors are used for driving the tip removing rollers to rotate, one end of the connecting mechanism is connected with the mounting seat, the other end of the connecting mechanism is connected with a machine body of the harvester, the tip removing rollers comprise rollers and a plurality of tip removing brushes, the tip removing brushes are used for removing tips of sugarcane, and the tip removing brushes are fixed on the outer sides of the rollers; compared with the prior art, the utility model takes the roller structure as the tip removing device, combines the roller and the tip removing brush to form the tip removing roller structure, utilizes the hydraulic motor to drive the roller to rotate, the tip removing brush on the roller rotates around the axis and strikes the tips at the top of the sugarcane, the tips are removed by striking, and the tip removing brush as the striking part is made of rubber, and the tip removing roller can ensure the damage to the stalks of the sugarcane while removing the tips.
Description
Technical Field
The utility model relates to a tip removing device of a sugarcane harvester.
Background
The sugarcane harvester is a large country for planting sugarcane, the sugarcane harvesting workload is huge, and in order to reduce the sugarcane harvesting cost, the manpower is liberated, and the development of the sugarcane harvester is the development trend of future sugarcane harvesting. The whole-rod type sugarcane harvester has the advantages of low sucrose loss rate, low impurity content and long storage time because the harvested sugarcane is a whole rod, so the whole-rod type sugarcane harvester has a larger market space.
The sugarcane combine harvester is a machine for cutting tips, cutting sugarcane, stripping leaves, cutting sections, cleaning and gathering in the field. The whole-rod harvester consists of the mechanisms of tip collection, tip cutting, sugarcane supporting, sugarcane cutting, leaf stripping, leaf arrangement, conveying, sugarcane box and the like. During operation, the sugarcane stems after the tip cutting are cut off by a sugarcane cutter, and then are sent into a sugarcane box after being peeled by a leaf peeler, and the sugarcane leaves are thrown into the field.
The cut-segment harvester is used for cutting and harvesting sugarcane with sugarcane leaves burned in advance, and is additionally provided with a cut-segment device. The cutting type sugarcane combine harvester mainly comprises a tip cutter, a spiral separator, a sugarcane pushing roller, a vertical roller, a root cutter, a sugarcane feeding roller, a cutting Duan Dao, an elevator, a first blower, a second blower and the like.
The leaf stripping device is similar to a sugarcane leaf stripping machine. In addition, a feeding wheel is arranged in front of the leaf peeling device, a row impeller and a conveying wheel are arranged at the rear of the leaf peeling device, and a sugarcane box or a sugarcane bucket is arranged at the rear of the leaf peeling device. During operation, the whole sugarcane stalk is sent into the leaf stripping device by the feeding wheel to strip leaves. The blades are discharged out of the machine by the blade discharge wheel, and the sugarcane stalks are sent into a sugarcane box or a sugarcane hopper by the conveying wheel.
The tip cutter firstly cuts off the tips of the sugarcanes, the spiral separator separates the sugarcanes which are lodged outwards from the sugarcanes which are intertwined together, and the sugarcanes in the harvesting row are gathered within the breadth of the harvester. The pushing roller pushes down the sugarcane, the vertical roller presses the sugarcane, the root cutter cuts off the sugarcane from the root, the cut sugarcane is fed into the harvester through the feeding roller, the tail end of the feeding roller is provided with a cutting knife, the sugarcane is cut off according to a certain length, the cut sugarcane is thrown into the elevator, and in the throwing process, the first blower blows out the sugarcane leaves out of the harvester to separate the sugarcane from the leaves for the first time. The elevator lifts the sugarcane to a certain height and then throws the sugarcane onto a receiving truck, and a second blower is arranged at a throwing port to separate the sugarcane for the second time.
Besides the cut-off type sugarcane harvester, the whole-rod type sugarcane harvester is also available, but the whole-rod type sugarcane harvester is still in a developing exploration stage worldwide at the present stage, and the tip cutting device of the cut-off type sugarcane harvester cannot meet the tip removing requirement of the whole-rod type sugarcane harvester, and the tip removing range is too small and the efficiency is too low.
The utility model comprises the following steps:
the utility model aims to solve the defects in the prior art and provides a tip removing device of a sugarcane harvester.
The tip removing device of the sugarcane harvester comprises a main body, wherein the main body comprises a mounting seat, a connecting mechanism, a plurality of tip removing rollers and a plurality of hydraulic motors, the tip removing rollers are arranged in the mounting seat, the hydraulic motors are arranged on the mounting seat and used for driving the tip removing rollers to rotate, one end of the connecting mechanism is connected with the mounting seat, the other end of the connecting mechanism is connected with a harvester body,
the tip removing roller comprises a roller and a plurality of tip removing brushes, wherein the tip removing brushes are used for removing tips of sugarcane, and the tip removing brushes are fixed on the outer side of the roller.
The working principle of the utility model is as follows: the structure of the tip removing roller is formed by combining the roller and the tip removing brush, the hydraulic motor is utilized to drive the roller to rotate, the tip removing brush on the roller rotates around the axis and is used for beating the tips at the top of the sugarcane, the tips are removed through beating, and the tip removing rollers are arranged, so that the condition that one tip removing roller cannot remove the tips of all the passed sugarcanes completely due to the fact that the harvester moves too fast can be avoided.
In order to guarantee the scope of removing the tip, the mount pad include first curb plate, second curb plate and mounting panel, the one end of first curb plate and the one end of second curb plate fix respectively at the both ends of mounting panel, the orientation of first curb plate and the second curb plate other end is the same, the one end of removing the tip roller is fixed on first curb plate, the other end of removing the tip roller is fixed on the second curb plate, coupling mechanism's one end links to each other with the mounting panel.
In order to enable the pin removing brush to be fixed firmly, the pin removing brush further comprises a fixing plate, a plurality of through holes are formed in the fixing plate, the diameter of each through hole is smaller than the width of the bottom of the pin removing brush, the width of the bottom of the pin removing brush is larger than the middle and upper portions of the pin removing brush, the pin removing brush is fixed on the outer side of the roller, the pin removing brush penetrates through the through holes in the fixing plate, the fixing plate is pressed on the bottom of the pin removing brush, the fixing plate is fixed on the roller through bolts, and the pin removing brush is a cylinder.
In order to effectively remove the tips with large height difference and prevent the sugarcane stalks from being damaged, the tip removing brush is made of rubber, and the Shore hardness of the tip removing brush is HA52-HA62.
In order to ensure the efficiency of the tip removing operation, the tip removing brushes are arranged on the roller in a line-shaped alternate arrangement mode, and at least 4 tip removing brushes are arranged on the roller.
In order to increase the friction force between the pin removing brush and the sugarcane pin and enhance the pin removing effect, a plurality of grooves are formed in the outer side of the pin removing brush.
In order to ensure the stability of the connection between the mounting seat and the harvester body, the connecting mechanism comprises a connecting rod and a support arm, one end of the support arm is connected with the mounting seat, the other end of the support arm is connected with the harvester body, one end of the connecting rod is connected with the mounting seat, and the other end of the connecting rod is connected with the harvester body.
In order to adjust the height of the tip removing roller device, the connecting rod and the support arm are hinged with the harvester body, an oil cylinder is arranged between the support arm and the harvester body, one end of the oil cylinder is connected with the support arm, the other end of the oil cylinder is connected with the harvester body, and the oil cylinder is used for adjusting the height of the tip removing roller.
In order to prevent grass from winding, an anti-winding ring is arranged between the roller and the mounting seat.
The beneficial effects are that:
compared with the prior art, the utility model takes the roller structure as the tip removing device, combines the roller and the tip removing brush to form the tip removing roller structure, utilizes the hydraulic motor to drive the roller to rotate, the tip removing brush on the roller rotates around the axis and strikes the tip at the top of the sugarcane, the tip is removed by striking, and the tip removing brush as the striking part is made of rubber, the Shore hardness of the tip removing brush is between HA52 and HA62, and the tip removing brush made of the material can prevent the tip removing roller from damaging the stalks of the sugarcane when removing the tips of the sugarcane with larger height difference;
the tip removing brushes on the roller are arranged in a line-shaped alternate arrangement mode, so that the working range of the tip removing rollers is larger, meanwhile, the condition that part of the tips of the sugarcane are not removed completely because a harvester moves too fast can be avoided, and the follow-up tip removing rollers can remove the tips of the leaked part;
meanwhile, the utility model is also provided with an oil cylinder which is used for adjusting the height of the tip removing roller to adapt to different conditions.
Drawings
FIG. 1 is a schematic view of a tip remover for a sugar cane harvester;
FIG. 2 is an enlarged view of a portion of a tip remover of a sugar cane harvester;
FIG. 3 is a top view of a tip remover of a sugar cane harvester;
FIG. 4 is a schematic view of a tip removal roller;
in the figure, 1, a tip removing roller, 2, a hydraulic motor, 3, a mounting seat, 4, a connecting rod, 5, a support arm, 6, a tip removing brush, 7, a fixing plate, 8 and a roller.
Detailed Description
The present utility model will be further described in detail with reference to the following examples and drawings for the purpose of enhancing the understanding of the present utility model, which examples are provided for the purpose of illustrating the present utility model only and are not to be construed as limiting the scope of the present utility model.
1-4, a tip removing roller 1, a hydraulic motor 2, a mounting seat 3, a connecting rod 4, a support arm 5, a tip removing brush 6, a fixing plate 7 and a roller 8;
the tip removing device of the sugarcane harvester comprises a main body, wherein the main body comprises a mounting seat 3, a connecting mechanism, a plurality of tip removing rollers 1 and a plurality of hydraulic motors 2, the tip removing rollers 1 are arranged in the mounting seat 3, the hydraulic motors 2 are arranged on the mounting seat 3, the hydraulic motors 2 are used for driving the tip removing rollers 1 to rotate, one end of the connecting mechanism is connected with the mounting seat 3, the other end of the connecting mechanism is connected with a harvester body,
the tip removing roller 1 comprises a roller 8 and a plurality of tip removing brushes 6, wherein the tip removing brushes 6 are used for removing tips of sugarcane, and the tip removing brushes 6 are fixed on the outer side of the roller 8.
In this embodiment, the mount pad include first curb plate, second curb plate and mounting panel, the one end of first curb plate and the one end of second curb plate fix respectively at the both ends of mounting panel, the orientation of first curb plate and the second curb plate other end is the same, the one end of removing the tip roller is fixed on first curb plate, the other end of removing the tip roller is fixed on the second curb plate, coupling mechanism's one end links to each other with the mounting panel.
In this embodiment, still include fixed plate 7, fixed plate 7 on be equipped with a plurality of through-holes, the diameter of through-hole is less than the width of removing tip brush 6 bottom, the width of removing tip brush 6 bottom is greater than the middle part and the upper portion of removing tip brush 6, the outside at roller 8 is fixed to removing tip brush 6, the through-hole on fixed plate 7 is passed to removing tip brush 6, fixed plate 7 press on removing tip brush 6's bottom, fixed plate 7 pass through the bolt fastening on roller 8, removing tip brush 6 be the cylinder.
In this embodiment, the tip removing brush 6 is made of rubber, and HAs a shore hardness of HA52-HA62.
In this embodiment, the pin removing brushes 6 are arranged on the roller 8 in a line-shaped alternate arrangement, and at least 4 pin removing brushes 6 are arranged on the roller 8.
In this embodiment, a plurality of grooves are formed on the outer side of the pin removing brush 6.
In this embodiment, the connecting mechanism includes a connecting rod 4 and a support arm 5, one end of the support arm 5 is connected with the mounting seat 3, the other end of the support arm 5 is connected with the harvester body, one end of the connecting rod 4 is connected with the mounting seat 3, and the other end of the connecting rod 4 is connected with the harvester body.
In this embodiment, the connection mode between the connecting rod 4 and the support arm 5 and the harvester body is hinged, and an oil cylinder is arranged between the support arm 5 and the harvester body, one end of the oil cylinder is connected with the support arm 5, the other end of the oil cylinder is connected with the harvester body, and the oil cylinder is used for adjusting the height of the tip removing roller 1.
In this embodiment, an anti-winding ring is disposed between the roller 8 and the mounting base 3.
The using mode is as follows: the tip removing roller 1 is adjusted to a proper position through an oil cylinder, a hydraulic motor 2 is started, the roller starts to rotate and drives a tip removing brush 6 on the hydraulic motor to rotate around an axis, the harvester moves forwards, the tip removing brush 6 strikes the tip of the sugarcane and removes the tip, and the stalk of the sugarcane cannot be damaged.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (9)
1. The tip removing device of the sugarcane harvester comprises a main body, and is characterized in that the main body comprises a mounting seat, a connecting mechanism, a plurality of tip removing rollers and a plurality of hydraulic motors, wherein the tip removing rollers are arranged in the mounting seat, the hydraulic motors are arranged on the mounting seat and are used for driving the tip removing rollers to rotate, one end of the connecting mechanism is connected with the mounting seat, the other end of the connecting mechanism is connected with a machine body of the harvester,
the tip removing roller comprises a roller and a plurality of tip removing brushes, wherein the tip removing brushes are used for removing tips of sugarcane, and the tip removing brushes are fixed on the outer side of the roller.
2. The tip removing device of the sugarcane harvester according to claim 1, wherein the mounting base comprises a first side plate, a second side plate and a mounting plate, one end of the first side plate and one end of the second side plate are respectively fixed at two ends of the mounting plate, the other ends of the first side plate and the second side plate face the same direction, one end of the tip removing roller is fixed on the first side plate, the other end of the tip removing roller is fixed on the second side plate, and one end of the connecting mechanism is connected with the mounting plate.
3. The tip removing device of a sugarcane harvester according to claim 1, further comprising a fixing plate, wherein a plurality of through holes are formed in the fixing plate, the diameter of each through hole is smaller than the width of the bottom of the tip removing brush, the tip removing brush is a column, the width of the bottom of the tip removing brush is larger than the middle and upper parts of the tip removing brush, the tip removing brush is fixed on the outer side of the roller, the tip removing brush penetrates through the through holes in the fixing plate, the fixing plate is pressed on the bottom of the tip removing brush, and the fixing plate is fixed on the roller through bolts.
4. The tip removing device of a sugarcane harvester according to claim 1, wherein the tip removing brush is made of rubber, and HAs shore hardness of HA52-HA62.
5. The tip removing device of a sugarcane harvester according to claim 1, wherein the tip removing brushes are arranged on the roller in a line-shaped alternate arrangement mode, and at least 4 tip removing brushes are arranged on the roller.
6. The tip removing device of a sugarcane harvester according to claim 1, wherein a plurality of grooves are formed in the outer side of the tip removing brush.
7. The tip remover of a sugar cane harvester of claim 1, wherein the connecting mechanism comprises a connecting rod and a support arm, one end of the support arm is connected with the mounting base, the other end of the support arm is connected with the harvester body, one end of the connecting rod is connected with the mounting base, and the other end of the connecting rod is connected with the harvester body.
8. The tip removing device of claim 7, wherein the connecting rod and the support arm are hinged to the harvester body, an oil cylinder is arranged between the support arm and the harvester body, one end of the oil cylinder is connected with the support arm, the other end of the oil cylinder is connected with the harvester body, and the oil cylinder is used for adjusting the height of the tip removing roller.
9. The tip remover for sugarcane harvester as in claim 1, wherein an anti-winding ring is provided between the roller and the mounting base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223222109.9U CN219182126U (en) | 2022-12-02 | 2022-12-02 | Tip removing device of sugarcane harvester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223222109.9U CN219182126U (en) | 2022-12-02 | 2022-12-02 | Tip removing device of sugarcane harvester |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219182126U true CN219182126U (en) | 2023-06-16 |
Family
ID=86726991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223222109.9U Active CN219182126U (en) | 2022-12-02 | 2022-12-02 | Tip removing device of sugarcane harvester |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219182126U (en) |
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2022
- 2022-12-02 CN CN202223222109.9U patent/CN219182126U/en active Active
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