CN219116809U

CN219116809U - High-speed wind tube internal stator winding machine

Info

Publication number: CN219116809U
Application number: CN202223470832.9U
Authority: CN
Inventors: 张志勇; 李志望; 张志龙
Original assignee: Shenzhen Xingyulong Electromechanical Equipment Co ltd
Current assignee: Shenzhen Xingyulong Electromechanical Equipment Co ltd
Priority date: 2022-12-26
Filing date: 2022-12-26
Publication date: 2023-06-02
Anticipated expiration: 2032-12-26

Abstract

The utility model provides a high-speed wind cylinder inner stator winding machine, which relates to the technical field of winding machines and comprises a workbench, wherein a mounting box is movably arranged on one side of the upper surface of the workbench, a first driving mechanism for driving the mounting box to move is arranged on one side of the upper surface of the workbench, mounting plates are movably arranged on two sides of one side surface of the mounting box, a second driving mechanism for driving the mounting plates to move is arranged in the mounting box, and a mounting frame is arranged on one side surface of each mounting plate. According to the utility model, the wire winding work of each inner winding post can be finished by controlling the reciprocating up-and-down movement of the wire outlet barrels at the center of the workpiece and the rotation of the workpiece, the wire winding work of each winding post and the switching of the positions of different inner winding posts can be finished by controlling the rotation angle of the second servo motor, the wire outlet barrels are synchronously controlled to move, the wire winding efficiency can be effectively improved, and the wire winding machine is more convenient and faster to use.

Description

High-speed wind tube internal stator winding machine

Technical Field

The utility model relates to the technical field of winding machines, in particular to a high-speed wind cylinder inner stator winding machine.

Background

The stator is taken as an indispensable component of the high-speed air duct, and in the production process, the stator is required to be wound so as to work normally, such as a stator winding machine proposed by the patent with the application number of 202020531600.1; comprises a frame, a stepping motor, a turntable, a winding manipulator, a horizontal thread-picking mechanism and a vertical thread-picking mechanism; the rotary table is in a circular ring shape, the rotary table is horizontally and rotatably connected to the frame, a stator positioning frame is arranged at the upper part of the rotary table, a stator body to be wound is coaxially fixed on the stator positioning frame, gear teeth are arranged on the outer edge of the rotary table, and the stepping motor is in transmission connection with a transmission gear which is meshed with the gear teeth; the winding manipulator is located in the inner ring of the turntable, the winding manipulator is connected with copper wires, and one end of the winding manipulator connected with the copper wires intermittently performs annular movement, so that the copper wires are wound on the stator body.

However, since most of winding posts on the stator inside the wind barrel are on the inner side, manual operation is needed when winding is performed, so that the winding efficiency is reduced, and the use process is troublesome, the improvement is made, and a high-speed wind barrel inner stator winding machine is provided.

Disclosure of Invention

The utility model mainly aims to provide a high-speed wind cylinder inner stator winding machine which can effectively solve the problems that most winding posts on a stator inside a wind cylinder are on the inner side and can be completed only by manual operation during winding, so that the winding efficiency is reduced and the use process is troublesome.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

the utility model provides a coil winding machine in high-speed dryer, includes the workstation, upper surface one side activity of workstation is provided with the mounting box, upper surface one side of workstation is provided with the first actuating mechanism that the drive mounting box removed, one side surface both sides of mounting box all activity are provided with the mounting panel, the inside of mounting box is provided with the second actuating mechanism that the drive mounting panel removed, every one side surface of mounting panel all is provided with the mounting bracket, every one side of mounting bracket all is provided with a plurality of adjusting column, every the outlet bobbin is all installed to one end of adjusting column, the support frame is installed to upper surface one side of workstation, the upper surface of support frame is provided with work piece clamping mechanism, the upper surface of support frame still is provided with shearing mechanism.

Preferably, the first driving mechanism comprises a first driving motor, the first driving motor is fixedly arranged on one side of the upper surface of the workbench, a first adjusting screw rod is arranged at the output end of the first driving motor, the other end of the first adjusting screw rod is rotatably arranged on one side of the upper surface of the workbench, and a first screw rod sleeve is movably arranged on the rod body of the first adjusting screw rod.

Preferably, the top fixed mounting of first screw rod cover has the removal bottom plate, the upper surface of workstation just is located the below both sides of removing the bottom plate and all installs first direction slide rail, the both sides of removing the bottom plate bottom all slide and set up on first direction slide rail.

Preferably, a second driving motor is fixedly arranged on one side of the upper surface of the movable bottom plate, a second adjusting screw rod is arranged at the output end of the second driving motor, a second screw rod sleeve is movably arranged on the rod body of the second adjusting screw rod, the top of the second screw rod sleeve is fixedly connected with the lower surface of the installation box, second guide sliding rails are arranged on two sides of the upper surface of the movable bottom plate, and two sides of the bottom of the installation box are slidably arranged on the second guide sliding rails.

Preferably, the second driving mechanism comprises a first servo motor, the first servo motor is arranged on two sides of the bottom of the installation box, driving belts are arranged on two sides of the inside of the installation box, the output end of each first servo motor is connected with the bottom of the driving belt at the corresponding position, a connecting frame is arranged on one side of each driving belt, and one side of each connecting frame is fixedly connected with the installation plate at the corresponding position.

Preferably, the workpiece clamping mechanism comprises a placing rack, the placing racks are evenly distributed and rotatably arranged on the upper surface of the supporting frame, a rotating column is arranged at the bottom of each placing rack, the bottom of each rotating column is connected with the output end of a second servo motor, and the second servo motor is arranged in the supporting frame.

Preferably, the top of every the rack all is provided with mounting fixture, every the inside bottom of rack all is provided with the rack.

Preferably, the shearing mechanism comprises connecting plates, the connecting plates are uniformly distributed and fixedly arranged on the upper surface of the supporting frame, a first air cylinder is arranged on one side of each connecting plate, a second air cylinder is arranged at the output end of each first air cylinder, an adjusting rod is arranged at the output end of each second air cylinder, and a shearing head is arranged at one end of each adjusting rod.

Compared with the prior art, the utility model has the following beneficial effects:

the wire winding work of each winding post that is in the inboard can be accomplished through the reciprocal reciprocates of control bobbin in work piece center department to and the rotation of work piece self, through the size of control second servo motor to work piece turned angle, can accomplish the wire winding work of every winding post and to the switching of inboard different winding post positions, a plurality of bobbins of being qualified for next round of competitions of synchronous control remove, can effectively improve wire winding efficiency, it is more convenient during the use, after the wire winding is accomplished, through the position of first cylinder and second cylinder control scissor head, cut the line short, manual operation has been reduced, and efficiency is higher.

Drawings

FIG. 1 is a schematic three-dimensional structure of the present utility model;

FIG. 2 is a top view of the present utility model;

FIG. 3 is a schematic perspective view of the cross-section of FIG. 2 at A-A in accordance with the present utility model;

FIG. 4 is a schematic view of a cross-sectional perspective structure at B-B in FIG. 2 according to the present utility model;

FIG. 5 is a schematic view of a specific structure of a rack according to the present utility model;

fig. 6 is a schematic diagram of a specific structure of a shearing mechanism according to the present utility model.

In the figure: 1. a work table; 2. a mounting box; 3. a first driving mechanism; 301. a first driving motor; 302. a first adjusting screw rod; 303. a first screw sleeve; 304. a first guide rail; 305. a movable bottom plate; 306. a second driving motor; 307. a second adjusting screw rod; 308. a second screw sleeve; 309. the second guide slide rail; 4. a mounting plate; 5. a second driving mechanism; 501. a first servo motor; 502. a drive belt; 503. a connecting frame; 6. a mounting frame; 7. an adjusting column; 8. a wire outlet barrel; 9. a support frame; 10. a workpiece clamping mechanism; 1001. a placing rack; 1002. a second servo motor; 1003. rotating the column; 1004. a fixing clamp; 1005. a hanging rack; 11. a shearing mechanism; 1101. a connecting plate; 1102. a first cylinder; 1103. a second cylinder; 1104. an adjusting rod; 1105. a scissor head.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in FIG. 1, a coil winding machine in high-speed dryer, including workstation 1, upper surface one side activity of workstation 1 is provided with mounting box 2, upper surface one side of workstation 1 is provided with the first actuating mechanism 3 that drive mounting box 2 removed, the one side surface both sides of mounting box 2 all activity are provided with mounting panel 4, the inside of mounting box 2 is provided with the second actuating mechanism 5 that drive mounting panel 4 removed, one side surface of every mounting panel 4 all is provided with mounting bracket 6, one side of every mounting bracket 6 all is provided with a plurality of adjusting column 7, outlet tube 8 is all installed to the one end of every adjusting column 7, support frame 9 is installed to upper surface one side of workstation 1, the upper surface of support frame 9 is provided with work piece clamping mechanism 10, the upper surface of support frame 9 still is provided with shearing mechanism 11.

As shown in fig. 2-4, the first driving mechanism 3 includes a first driving motor 301, the first driving motor 301 is fixedly mounted on one side of the upper surface of the working table 1, a first adjusting screw 302 is mounted at an output end of the first driving motor 301, the other end of the first adjusting screw 302 is rotatably disposed on one side of the upper surface of the working table 1, a first screw sleeve 303 is movably mounted on a shaft of the first adjusting screw 302, a movable bottom plate 305 is fixedly mounted on a top of the first screw sleeve 303, first guide slide rails 304 are mounted on two sides of the upper surface of the working table 1 and below the movable bottom plate 305, two sides of the bottom of the movable bottom plate 305 are slidably disposed on the first guide slide rails 304, a second driving motor 306 is fixedly mounted on one side of the upper surface of the movable bottom plate 305, a second adjusting screw 307 is mounted at an output end of the second driving motor 306, a second screw sleeve 308 is movably mounted on a shaft of the second adjusting screw sleeve 307, the top of the second screw sleeve 308 is fixedly connected with a lower surface of the mounting box 2, two sides of the upper surface of the movable bottom plate 303 are both provided with second guide rails 309, and two sides of the second guide boxes 309 are slidably disposed on two sides of the second guide rails 309.

Through the screw thread fit between first accommodate screw 302, second accommodate screw 307 and first screw cover 303, second screw cover 308, under the drive of first driving motor 301 and second driving motor 306, can accomplish the adjustment to the left and right sides and front and back position of install bin 2 to adjust the position of outlet tube 8, make it can carry out wire winding work, control accuracy is higher, and is more accurate to the adjustment of position, through setting up first direction slide rail 304 and second direction slide rail 309, can carry out spacingly to the removal orbit of removal bottom plate 305 and install bin 2, makes its position deviation can not appear in the removal in-process, and the removal process is more stable.

As shown in fig. 3, the second driving mechanism 5 includes a first servo motor 501, the first servo motor 501 is installed on two sides of the bottom of the installation box 2, the two sides of the inside of the installation box 2 are all provided with driving belts 502, the output end of each first servo motor 501 is connected with the bottom of the driving belt 502 at the corresponding position, a connecting frame 503 is installed on one side of each driving belt 502, one side of each connecting frame 503 is fixedly connected with the installation plate 4 at the corresponding position, the driving belt 502 is controlled to work by the first servo motor 501, so that the connecting frame 503 installed on the driving belt 502 can drive the installation plate 4 to move up and down, and then the up and down position adjustment of the wire outlet barrel 8 is completed, so that the wire winding work is completed.

As shown in fig. 4 and 5, the workpiece clamping mechanism 10 comprises a placement frame 1001, the placement frames 1001 are uniformly distributed and rotatably mounted on the upper surface of a supporting frame 9, a rotary column 1003 is arranged at the bottom of each placement frame 1001, the bottom of each rotary column 1003 is connected with the output end of a second servo motor 1002, the second servo motors 1002 are mounted in the supporting frame 9, fixing clamps 1004 are arranged at the top of each placement frame 1001, hanging frames 1005 are arranged at the bottom of the inside of each placement frame 1001, the rotary columns 1003 are controlled to rotate through the second servo motors 1002, the placement frames 1001 are enabled to rotate in a following mode, therefore the positions of workpieces can be changed, winding work is completed, and the wire heads can be hung through the hanging frames 1005 at the bottom of the placement frames 1001, so that winding of different winding columns can be conveniently carried out.

As shown in fig. 6, the shearing mechanism 11 includes a connection plate 1101, the connection plate 1101 is uniformly and fixedly mounted on the upper surface of the support frame 9, one side of each connection plate 1101 is provided with a first air cylinder 1102, the output end of each first air cylinder 1102 is provided with a second air cylinder 1103, the output end of each second air cylinder 1103 is provided with an adjusting rod 1104, one end of each adjusting rod 1104 is provided with a shearing head 1105, and the positions of the shearing heads 1105 at the end parts of the adjusting rods 1104 can be moved by controlling the first air cylinders 1102 and the second air cylinders 1103, so that wires at different positions can be sheared conveniently.

The working principle of the high-speed wind cylinder inner stator winding machine is as follows:

during the use, will wait to carry out the winding stator and place in rack 1001 inside, press from both sides tightly the work piece through mounting fixture 1004, make it can not appear the position offset at the wire winding in-process, through the drive of first driving motor 301 and second driving motor 306, make first accommodate screw 302 and second accommodate screw 307 rotate, and then make first screw sleeve 303 and second screw sleeve 308 remove, thereby can remove the front and back of mounting box 2 with the position about, make bobbin 8 remove the top to the work piece, then make drive belt 502 work through the drive of first servo motor 501, make connecting frame 503 can drive mounting panel 4 and reciprocate, thereby can pass bobbin 8 from the center of work piece, connect the end of a thread on hanging frame 1005, can control every rack 1001 through the reciprocal upper and lower motion of control bobbin 8 in work piece center department, and the rotation of work piece self can accomplish the work of every spool that is in inboard, can accomplish the work of spool, can accomplish the work of each spool through the big or small size of control second servo motor 1002 to work piece rotation angle, can accomplish the spool 8 and the spool can be switched over the position and can accomplish the spool, the work efficiency is more with the spool is more convenient and more than the cylinder is convenient, the cylinder is convenient and more has been accomplished, the spool is more convenient and more has high in the time can be used to the spool position is convenient to the spool can be cut.

It should be understood that the foregoing examples of the present utility model are merely illustrative of the present utility model and not limiting of the embodiments of the present utility model, and that various other changes and modifications can be made by one skilled in the art based on the above description, and it is not intended to be exhaustive of all embodiments, and all obvious changes and modifications that come within the scope of the utility model are still within the scope of the utility model.

Claims

1. The utility model provides a high-speed dryer inner stator coiling machine, includes workstation (1), its characterized in that: the utility model discloses a wire outlet device for the automatic cutting machine, including workstation (1), work platform (1), mounting box (2) are provided with in the activity of upper surface one side of workstation (1), upper surface one side of workstation (1) is provided with first actuating mechanism (3) that drive mounting box (2) removed, the equal activity of one side surface both sides of mounting box (2) is provided with mounting panel (4) removed second actuating mechanism (5), every the inside of mounting box (2) is provided with second actuating mechanism (5) that drive mounting panel (4) removed, every one side surface of mounting panel (4) all is provided with mounting bracket (6), every one side of mounting bracket (6) all is provided with a plurality of adjusting column (7), every outlet tube (8) are all installed to the one end of adjusting column (7), support frame (9) are installed to upper surface one side of workstation (1), the upper surface of support frame (9) is provided with work piece clamping mechanism (10), the upper surface of support frame (9) still is provided with shearing mechanism (11).

2. The high-speed air duct inner stator winding machine according to claim 1, wherein: the first driving mechanism (3) comprises a first driving motor (301), the first driving motor (301) is fixedly arranged on one side of the upper surface of the workbench (1), a first adjusting screw rod (302) is arranged at the output end of the first driving motor (301), the other end of the first adjusting screw rod (302) is rotatably arranged on one side of the upper surface of the workbench (1), and a first screw rod sleeve (303) is movably arranged on the rod body of the first adjusting screw rod (302).

3. The high-speed air duct inner stator winding machine according to claim 2, wherein: the top fixed mounting of first screw rod cover (303) has movable bottom plate (305), upper surface and the below both sides that lie in movable bottom plate (305) of workstation (1) all install first direction slide rail (304), movable bottom plate (305) bottom both sides all slide and set up on first direction slide rail (304).

4. A high-speed air duct inner stator winding machine according to claim 3, wherein: the movable bottom plate is characterized in that a second driving motor (306) is fixedly arranged on one side of the upper surface of the movable bottom plate (305), a second adjusting screw rod (307) is arranged at the output end of the second driving motor (306), a second screw rod sleeve (308) is movably arranged on the rod body of the second adjusting screw rod (307), the top of the second screw rod sleeve (308) is fixedly connected with the lower surface of the installation box (2), second guide sliding rails (309) are arranged on two sides of the upper surface of the movable bottom plate (305), and two sides of the bottom of the installation box (2) are slidably arranged on the second guide sliding rails (309).

5. The high-speed air duct inner stator winding machine according to claim 1, wherein: the second driving mechanism (5) comprises a first servo motor (501), the first servo motor (501) is arranged on two sides of the bottom of the installation box (2), driving belts (502) are arranged on two sides of the inside of the installation box (2), the output end of each first servo motor (501) is connected with the bottom of the driving belt (502) at the corresponding position, a connecting frame (503) is arranged on one side of each driving belt (502), and one side of each connecting frame (503) is fixedly connected with a mounting plate (4) at the corresponding position.

6. The high-speed air duct inner stator winding machine according to claim 1, wherein: work piece clamping machine constructs (10) including rack (1001), rack (1001) evenly distributed rotates and installs the upper surface at support frame (9), every the bottom of rack (1001) all is provided with rotation post (1003), every the bottom of rotation post (1003) all is connected with the output of second servo motor (1002), the inside at support frame (9) is installed to second servo motor (1002).

7. The high-speed air duct inner stator winding machine according to claim 6, wherein: the top of every rack (1001) all is provided with mounting fixture (1004), every rack (1001) inside bottom all is provided with rack (1005).

8. The high-speed air duct inner stator winding machine according to claim 1, wherein: the shearing mechanism (11) comprises a connecting plate (1101), the connecting plate (1101) is uniformly distributed and fixedly arranged on the upper surface of a supporting frame (9), a first air cylinder (1102) is arranged on one side of each connecting plate (1101), a second air cylinder (1103) is arranged at the output end of each first air cylinder (1102), an adjusting rod (1104) is arranged at the output end of each second air cylinder (1103), and a shearing head (1105) is arranged at one end of each adjusting rod (1104).