CN111785513A - Automatic wire shearing device for photoelectronic metal shell automatic inductor winding machine - Google Patents
Automatic wire shearing device for photoelectronic metal shell automatic inductor winding machine Download PDFInfo
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- CN111785513A CN111785513A CN202010764366.1A CN202010764366A CN111785513A CN 111785513 A CN111785513 A CN 111785513A CN 202010764366 A CN202010764366 A CN 202010764366A CN 111785513 A CN111785513 A CN 111785513A
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- wire
- automatic
- winding machine
- base frame
- fixedly connected
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses an automatic wire shearing device for an automatic inductance winding machine with a photoelectronic metal shell, which comprises a mounting plate, a base frame, guide rods, a top plate, a sliding sleeve, a directional plate, a wire shearing knife, an electric push rod, a winding machine, a bearing seat, a displacement screw rod, a thread sleeve, a servo motor, a mounting frame, a rotating shaft, a wire guide wheel, a sliding rail and a machine tool, wherein the rear part of the top of the mounting plate is fixedly connected with the bottom of the base frame, the base frame is provided with a wire shearing groove matched with an enameled wire for use, and two sides of the top of the base frame are respectively and fixedly connected with one end of each. The automatic trimming device achieves the purpose of automatically trimming enameled wires on the wire winding machine, can improve the working efficiency of batch wire winding operation, and simultaneously reduces the labor intensity.
Description
Technical Field
The invention relates to the technical field of inductor winding machines, in particular to an automatic wire shearing device for an automatic inductor winding machine with a photoelectronic metal shell.
Background
A winding machine is a machine that winds a linear object around a specific workpiece. Most of electric products need to be wound into an inductance coil by using an enameled copper wire (enameled wire for short), so that a winding machine is needed. The wires wound by the winding machine are mostly enamelled copper wires (for winding inductance coils of electronic and electric products), enamelled aluminum wires, textile wires (for winding yarn spindles and thread balls of textile machines), and also electric heating wires and soldering wires for winding electric heating appliances, electric wires, cables and the like.
The wire winding machine needs to clamp the wire by utilizing the linkage of the wire hooking and the wire clamping after one coil is wound, so that the wound coil is prevented from being loose when the wire hanging cup rotates in an indexing way, and meanwhile, after the coil on one wire hanging cup is completely wound, the wire needs to be cut by utilizing the linkage of the wire hooking, the wire clamping and the wire cutting, but after one coil is wound by the conventional wire winding machine, the enameled wire needs to be manually cut by a worker, so that the process is more complicated for batch winding operation, and the working efficiency is reduced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the automatic wire shearing device for the photoelectronic metal shell automatic inductance winding machine, which achieves the aim of automatically shearing enameled wires on the winding machine, can improve the working efficiency of batch winding operation, simultaneously reduces the labor intensity, has compact and simple structure, reasonable design, convenient use and maintenance, reduces the production cost and improves the production efficiency.
(II) technical scheme
In order to realize the technical problem, the invention provides the following technical scheme: an automatic wire shearing device for an automatic inductance winding machine with a photoelectronic metal shell comprises a mounting plate, a base frame, guide rods, a top plate, a sliding sleeve, a directional plate, a wire shearing knife, an electric push rod, a winding machine, a bearing seat, a displacement screw rod, a thread sleeve, a servo motor, a mounting frame, a rotating shaft, a wire guide wheel, a sliding rail and a machine tool, wherein the rear part of the top part of the mounting plate is fixedly connected with the bottom part of the base frame, a wire shearing groove matched with an enameled wire for use is formed in the base frame, two sides of the top part of the base frame are fixedly connected with one end of the two guide rods respectively, two sides of the bottom part of the top plate are fixedly connected with the top ends of the two guide rods respectively, the sliding sleeve is sleeved on the outer surfaces of the guide rods, the sliding sleeve is slidably connected with the guide rods, two sides of the directional plate, the electric push rod is fixedly arranged on the top plate, and the free end of the electric push rod is in transmission connection with the top of the orientation plate.
Further, the winding machine is fixedly installed behind the installation plate, and the bottom of the winding machine is fixedly connected with the top of the machine tool.
Furthermore, the number of bearing blocks is two, and two bearing blocks are respectively fixed mounting in the both sides of mounting panel, the both ends of displacement lead screw are connected with two bearing blocks rotation respectively.
Furthermore, the threaded sleeve is sleeved on the outer surface of the displacement screw rod and is in threaded connection with the displacement screw rod, the servo motor is fixedly installed on one side of the bearing seat, and the output end of the servo motor is in transmission connection with one end of the displacement screw rod.
Further, mounting bracket fixed mounting is at the top of mounting panel, the both sides of mounting bracket inner wall are rotated with the both ends of pivot respectively and are connected, the wire takes turns the cover to be established on the surface of pivot, wire wheel and pivot fixed connection.
Further, the slide rail is fixedly installed in front of the top of the machine tool, and the free end of the slide rail is fixedly connected with the front of the bottom of the mounting plate.
(III) advantageous effects
The invention provides an automatic wire shearing device for an automatic inductance winding machine with a photoelectronic metal shell, which has the following beneficial effects:
1. the automatic trimming device can push the directional plate to move downwards by the operation of the electric push rod, and can provide track limitation for the movement of the directional plate by matching with the linear sliding of the sliding sleeve on the guide rod, so that the linearity of the downward movement is ensured, and meanwhile, the trimming knife at the bottom of the directional plate acts to quickly cut off the enameled wire in the trimming groove, so that the purpose of automatically trimming the enameled wire on the wire winding machine is achieved, the working efficiency of batch winding operation can be improved, the labor intensity is reduced, the whole device is compact and simple in structure, reasonable in design, convenient to use and maintain, the production cost is reduced, and the production efficiency is improved.
2. According to the invention, the displacement screw rod is driven to rotate by the operation of the servo motor, the threaded connection between the displacement screw rod and the threaded sleeve is matched, and the axial limiting effect provided by the slide rail on the threaded sleeve enables the threaded sleeve to linearly move in the same direction relative to the displacement screw rod, at the moment, the whole mounting plate can linearly move left and right, so that the trimming groove on the base frame can correspond to the position of an enameled wire, and the enameled wire is conveniently trimmed by a trimming knife, therefore, the purpose of synchronously acting the whole trimming device and a winding machine is achieved, the position of the enameled wire is synchronously positioned while the uniformity of the winding machine is ensured, the enameled wire can be automatically moved to a specified position to perform trimming action according to requirements, and the trimming efficiency and the matching capability are improved.
3. According to the invention, due to the arrangement of the mounting frame, the rotating shaft and the wire guide wheel, the mounting frame is assembled on the mounting plate, the combined body of the rotating shaft and the wire guide wheel is installed on the mounting frame, the wire guide wheel can rotate in cooperation with the rotating shaft, and is in lap joint with the wire guide wheel in the wire inlet process of the enameled wire, and the wire guide wheel rotates under the driving of acting force of the enameled wire, so that the bearing capacity is provided for the enameled wire, the friction force of the enameled wire in the wire inlet process is reduced, and the abrasion phenomenon on the surface of the enameled wire is avoided.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a partial schematic structural view of the present invention;
fig. 3 is a partial structural schematic diagram of the present invention.
In the figure: 1. mounting a plate; 2. a base frame; 3. trimming a wire groove; 4. a guide bar; 5. a top plate; 6. a sliding sleeve; 7. an orientation plate; 8. a thread cutter; 9. an electric push rod; 10. a winding machine; 11. a bearing seat; 12. a displacement screw rod; 13. a threaded sleeve; 14. a servo motor; 15. a mounting frame; 16. a rotating shaft; 17. a wire guide wheel; 18. a slide rail; 19. provided is a machine tool.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an automatic wire cutting device for an automatic inductance winding machine with a photoelectronic metal shell comprises a mounting plate 1, a base frame 2, guide rods 4, a top plate 5, a sliding sleeve 6, a directional plate 7, a wire cutting knife 8, an electric push rod 9, a winding machine 10, a bearing seat 11, a displacement screw rod 12, a thread bush 13, a servo motor 14, a mounting frame 15, a rotating shaft 16, a wire guide wheel 17, a sliding rail 18 and a machine tool 19, wherein the rear part of the top part of the mounting plate 1 is fixedly connected with the bottom part of the base frame 2, the base frame 2 is provided with a wire cutting groove 3 matched with an enameled wire for use, two sides of the top part of the base frame 2 are respectively and fixedly connected with one end of the two guide rods 4, two sides of the bottom part of the top plate 5 are respectively and fixedly connected with the top ends of the two guide rods 4, the sliding sleeve 6 is sleeved on the outer surfaces of the guide rods 4, wire cutter 8 can be dismantled fixed mounting and in the bottom of directional board 7, electric putter 9 fixed mounting is on roof 5, electric putter 9's free end is connected with the top transmission of directional board 7, operation through electric putter 9 can promote directional board 7 action downwards, the linear sliding of cooperation sliding sleeve 6 on guide bar 4, can provide the orbit restriction to the action of directional board 7, guarantee the linearity of action downwards, the wire cutter 8 action of directional board 7 bottom simultaneously, can be quick cut off the inside enameled wire of wire cut-off groove 3, consequently, reached and carried out the purpose of automatic trimming to the enameled wire of coiling machine, can improve batch winding operation's work efficiency, and intensity of labour has been reduced simultaneously, and whole device compact structure, it is simple, reasonable in design, convenient to use and maintenance, and production cost is reduced, and production efficiency is improved.
The winding machine 10 is fixedly arranged behind the mounting plate 1, the bottom of the winding machine 10 is fixedly connected with the top of a machine tool 19, the number of the bearing seats 11 is two, the two bearing seats 11 are respectively and fixedly arranged at two sides of the mounting plate 1, two ends of a displacement screw rod 12 are respectively and rotatably connected with the two bearing seats 11, a thread sleeve 13 is sleeved on the outer surface of the displacement screw rod 12, the thread sleeve 13 is in threaded connection with the displacement screw rod 12, a servo motor 14 is fixedly arranged at one side of the bearing seats 11, the output end of the servo motor 14 is in transmission connection with one end of the displacement screw rod 12, the displacement screw rod 12 is driven to rotate through the operation of the servo motor 14, the thread connection between the displacement screw rod 12 and the thread sleeve 13 is matched, and the axial limiting effect of a slide rail 18 on the thread sleeve 13 is provided, so that the thread sleeve 13 can perform homodro, the position that the wire cutting groove 3 on the base frame 2 can be corresponding with the enameled wire is located to be convenient for the wire cutting sword 8 to cut the enameled wire, consequently reached and made whole wire cutting device and coiling machine 10 carry out the purpose of synchronization action, when guaranteeing coiling machine 10 wire winding homogeneity, carry out synchronous positioning to the position that the enameled wire was located, can remove the assigned position according to the demand automatically and carry out the wire cutting action, thereby the efficiency and the cooperation ability of wire cutting have been improved.
The mounting frame 15 is fixedly arranged at the top of the mounting plate 1, two sides of the inner wall of the mounting frame 15 are respectively rotatably connected with two ends of the rotating shaft 16, the wire guide wheel 17 is sleeved on the outer surface of the rotating shaft 16, the wire guide wheel 17 is fixedly connected with the rotating shaft 16, the slide rail 18 is fixedly arranged in front of the top of the machine tool 19, the free end of the slide rail 18 is fixedly connected with the front of the bottom of the mounting plate 1, due to the arrangement of the mounting frame 15, the rotating shaft 16 and the wire guide wheel 17, the mounting frame 15 is assembled on the mounting plate 1, the combination body of the rotating shaft 16 and the wire guide wheel 17 is installed on the mounting frame 15, the wire guide wheel 17 can have the rotating capability by matching with the rotating shaft 16, the enameled wire is lapped on the wire guide wheel 17 in the wire inlet process of the enameled wire, the wire guide wheel 17 is driven to rotate by the acting force of the enameled wire, so as to provide the bearing capacity for the enameled wire, thereby reducing the friction force of the enameled wire during wire inlet and avoiding the occurrence of the abrasion phenomenon on the surface of the enameled wire.
In the use process, the operation through electric putter 9 can promote directional board 7 and move downwards, the rectilinear slip of cooperation sliding sleeve 6 on guide bar 4 can provide the orbit restriction to directional board 7's action, guarantee the straightness nature of downward action, the thread trimmer 8 action of directional board 7 bottom simultaneously, can be quick cut off the inside enameled wire of trimming groove 3, consequently, reached the purpose of carrying out automatic trimming to the enameled wire on the wire winding machine, can improve the work efficiency of batch wire winding operation, intensity of labour has been reduced simultaneously.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power supply also belongs to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the invention.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an automatic trimming device for automatic inductance coiling machine of photoelectron metal casing, includes mounting panel (1), base frame (2), guide bar (4), roof (5), sliding sleeve (6), directional board (7), trimming sword (8), electric putter (9), coiling machine (10), bearing frame (11), displacement lead screw (12), thread bush (13), servo motor (14), mounting bracket (15), pivot (16), wire wheel (17), slide rail (18) and lathe (19), its characterized in that: the rear part of the top of the mounting plate (1) is fixedly connected with the bottom of the base frame (2), a wire cutting groove (3) matched with the enameled wire is arranged on the base frame (2), the two sides of the top of the base frame (2) are respectively fixedly connected with one end of two guide rods (4), the two sides of the bottom of the top plate (5) are respectively fixedly connected with the top ends of the two guide rods (4), the sliding sleeve (6) is sleeved on the outer surface of the guide rod (4), the sliding sleeve (6) is connected with the guide rod (4) in a sliding way, two sides of the orientation plate (7) are respectively fixedly connected with one side of the two sliding sleeves (6) which is opposite, the thread cutter (8) is detachably and fixedly arranged at the bottom of the orientation plate (7), the electric push rod (9) is fixedly installed on the top plate (5), and the free end of the electric push rod (9) is in transmission connection with the top of the orientation plate (7).
2. The automatic wire trimming device for the optoelectronic metal casing automatic inductor winding machine according to claim 1, wherein: the winding machine (10) is fixedly installed behind the installation plate (1), and the bottom of the winding machine (10) is fixedly connected with the top of the machine tool (19).
3. The automatic wire trimming device for the optoelectronic metal casing automatic inductor winding machine according to claim 1, wherein: the number of bearing blocks (11) is two, and two bearing blocks (11) are respectively fixed mounting in the both sides of mounting panel (1), the both ends of displacement lead screw (12) are connected with two bearing blocks (11) rotation respectively.
4. The automatic wire trimming device for the optoelectronic metal casing automatic inductor winding machine according to claim 1, wherein: the screw thread bush (13) is sleeved on the outer surface of the displacement screw rod (12), the screw thread bush (13) is in threaded connection with the displacement screw rod (12), the servo motor (14) is fixedly installed on one side of the bearing seat (11), and the output end of the servo motor (14) is in transmission connection with one end of the displacement screw rod (12).
5. The automatic wire trimming device for the optoelectronic metal casing automatic inductor winding machine according to claim 1, wherein: mounting bracket (15) fixed mounting is at the top of mounting panel (1), the both sides of mounting bracket (15) inner wall rotate with the both ends of pivot (16) respectively and are connected, wire wheel (17) cover is established on the surface of pivot (16), wire wheel (17) and pivot (16) fixed connection.
6. The automatic wire trimming device for the optoelectronic metal casing automatic inductor winding machine according to claim 1, wherein: the slide rail (18) is fixedly arranged in front of the top of the machine tool (19), and the free end of the slide rail (18) is fixedly connected with the front of the bottom of the mounting plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010764366.1A CN111785513A (en) | 2020-08-02 | 2020-08-02 | Automatic wire shearing device for photoelectronic metal shell automatic inductor winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010764366.1A CN111785513A (en) | 2020-08-02 | 2020-08-02 | Automatic wire shearing device for photoelectronic metal shell automatic inductor winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111785513A true CN111785513A (en) | 2020-10-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010764366.1A Withdrawn CN111785513A (en) | 2020-08-02 | 2020-08-02 | Automatic wire shearing device for photoelectronic metal shell automatic inductor winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111785513A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112435841A (en) * | 2020-11-13 | 2021-03-02 | 鲁亚文 | Production and assembly process of power transformer |
-
2020
- 2020-08-02 CN CN202010764366.1A patent/CN111785513A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112435841A (en) * | 2020-11-13 | 2021-03-02 | 鲁亚文 | Production and assembly process of power transformer |
| CN112435841B (en) * | 2020-11-13 | 2022-08-19 | 山东澜风电气有限公司 | Production and assembly process of power transformer |
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Application publication date: 20201016 |