CN216056739U

CN216056739U - High-efficiency motor winding machine

Info

Publication number: CN216056739U
Application number: CN202122654276.XU
Authority: CN
Inventors: 刘锐
Original assignee: Chengdu Chuanlong Electromechanical Co ltd
Current assignee: Chengdu Chuanlong Electromechanical Co ltd
Priority date: 2021-11-01
Filing date: 2021-11-01
Publication date: 2022-03-15
Anticipated expiration: 2031-11-01

Abstract

The utility model relates to a high-efficient motor coiling machine belongs to coiling machine equipment field, and it includes frame, coil centre gripping subassembly and wire winding aircraft nose, coil centre gripping subassembly includes carousel and a plurality of string wire cup, the carousel sets up in the frame, and is a plurality of string wire cup sets up in the carousel towards the one side of wire winding aircraft nose, just string wire cup is along the circumference evenly distributed of carousel, be provided with on the carousel and be used for driving string wire cup pivoted drive assembly, be provided with in the frame and be used for driving carousel pivoted runner assembly. This application has the effect that improves the production efficiency of coiling machine.

Description

High-efficiency motor winding machine

Technical Field

The application relates to the field of winding machine equipment, in particular to a high-efficiency motor winding machine.

Background

The winding machine is equipment for winding a linear object on a specific workpiece, is usually used for winding a copper wire, and at present, most coils of a motor are finished by the winding machine instead of traditional manual winding, so that the winding quality is improved.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: the existing winding machine can only wind one wire hanging cup, and when the winding on the wire hanging cup is finished, the machine needs to be stopped to take down the wire hanging cup and replace the wire hanging cup with a new one, so that the production efficiency of the winding machine is low.

SUMMERY OF THE UTILITY MODEL

In order to improve the production efficiency of coiling machine, this application provides a high-efficient motor coiling machine.

The application provides a high-efficient motor coiling machine adopts following technical scheme:

the utility model provides a high-efficient motor coiling machine, includes frame, coil centre gripping subassembly and wire winding aircraft nose, the coil centre gripping subassembly includes carousel and a plurality of hanging wire cup, the carousel sets up in the frame, and is a plurality of hanging wire cup sets up in the carousel towards the one side of wire winding aircraft nose, just the circumference evenly distributed of carousel is followed to the hanging wire cup, be provided with on the carousel and be used for driving hanging wire cup pivoted drive assembly, be provided with in the frame and be used for driving carousel pivoted runner assembly.

Through adopting above-mentioned technical scheme, the coiling machine can be simultaneously to two hanging wire cups wire winding, when the last wire winding of hanging wire cup was ended, rotate through runner assembly drive carousel, the carousel pivoted in-process will make two hanging wire cups that the wire winding was ended lie in the hanging wire machine outside to make two hanging wire cups that do not hang the line lie in the below of hanging wire aircraft nose, thereby when the staff took off the hanging wire cup that the wire winding was ended, the hanging wire machine can carry out the hanging wire to new hanging wire cup simultaneously, and then improved the production efficiency of hanging wire machine.

Optionally, the driving assembly comprises a first driving motor and a rotating base, the first driving motor is arranged at the bottom of the turntable, an output shaft of the first driving motor extends to the other side of the turntable, and the rotating base is coaxially connected to one end, far away from the first driving motor, of the output shaft of the first driving motor.

Through adopting above-mentioned technical scheme, hang when being equipped with the copper line on the string of line cup after, start first driving motor, first driving motor rotates the in-process and can drive promptly and rotate the seat and rotate, rotates the seat and rotate the time synchronization and drive string of line cup and rotate to the position of being convenient for the wire winding aircraft nose with the copper line around establishing on the string of line cup not hanging the line.

Optionally, a plurality of insertion rods are arranged on one surface, far away from the turntable, of the rotating seat, the insertion rods are distributed along the circumferential direction of the rotating seat, and the insertion rods are inserted into the base of the thread hanging cup.

By adopting the technical scheme, after the winding of the winding cup is finished, the hanging rod and the base are taken down from the rotating seat together, and then the new winding cup is installed on the rotating seat, so that the new winding cup can perform the next winding.

Optionally, the rotating assembly comprises a second driving motor and a flange plate, the second driving motor is arranged on the frame, the flange plate is sleeved on an output shaft of the second driving motor, one surface of the flange plate, far away from the output shaft of the second driving motor, is arranged on the turntable, and the output shafts of the turntable, the flange plate and the second driving motor are all located on the same axis.

Through adopting above-mentioned technical scheme, hang after full copper line on the hanging wire cup, start second driving motor, second driving motor pivoted in-process can drive the carousel promptly and rotate, thereby the hanging wire cup that the carousel pivoted in-process will hang full copper line moves to the position of keeping away from the wire winding aircraft nose, makes the hanging wire cup of hanging wire not remove to the wire winding aircraft nose under simultaneously, and then makes the wire winding aircraft nose can the continuity of operation.

Optionally, the device further comprises a clamping mechanism for clamping the wire hanging cup, wherein the clamping mechanism comprises a clamping plate and a lifting assembly for driving the clamping plate to move in the vertical direction.

By adopting the technical scheme, the wire hanging cup is always positioned right below the wire winding machine head in the process of winding the wire to the wire hanging cup by the wire winding machine head; when the new wire hanging cup is replaced under the winding machine head, the clamping plate is moved upwards to a position higher than the wire hanging cup through the lifting assembly, so that the rotary disc can be switched to the wire hanging cup.

Optionally, the lifting assembly comprises an air cylinder and an installation plate, a cylinder barrel of the air cylinder is fixedly arranged on the rack, the installation plate is fixedly arranged at one end, far away from the cylinder barrel, of a piston rod of the air cylinder, and the clamping plate is arranged on the installation plate.

Through adopting above-mentioned technical scheme, when the grip block need rise, start to drive actuating cylinder and make the piston rod of cylinder remove to the cylinder, the piston rod can drive the grip block removal promptly to the in-process that removes in the cylinder to make the hanging wire cup on the carousel can switch.

Optionally, an arc-shaped groove for clamping the wire hanging cup is formed in the clamping plate.

Through adopting above-mentioned technical scheme, the hanging wire cup is located the arc wall of grip block, when the wire winding aircraft nose carries out the wire winding, the hanging wire cup will be located the wire winding aircraft nose all the time under to make wire-wound quality more stable.

Optionally, the first driving motor and the second driving motor are both servo motors.

By adopting the technical scheme, the servo motor can control the rotating speed, so that the position precision of the wire hanging cup and the rotating disc after rotation is improved.

In summary, the present application includes at least one of the following beneficial technical effects:

1. according to the wire hanging machine, the turntable is arranged on the rack, and the plurality of wire hanging cups are arranged on the turntable, so that when a worker takes off a wire hanging cup after winding, a wire hanging machine head can hang a new wire hanging cup, and the production efficiency of the wire hanging machine is improved;

2. this application is through setting up fixture in the frame to make the wire winding aircraft nose to the wire winding in-process of hanging wire cup, the hanging wire cup is in under the wire winding aircraft nose all the time, and then makes wire-wound quality more stable.

Drawings

Fig. 1 is a schematic structural view of the entire present application.

Fig. 2 is a schematic structural diagram of a drive assembly of the present application.

Fig. 3 is a schematic structural view of the rotating assembly of the present application.

Description of reference numerals: 1. a frame; 2. a coil clamping assembly; 21. a turntable; 22. hanging a wire cup; 221. a base; 222. a hanging rod; 3. a winder head; 4. a drive assembly; 41. a first drive motor; 42. a rotating seat; 421. inserting a rod; 5. a rotating assembly; 51. a second drive motor; 52. a flange plate; 6. a clamping mechanism; 61. a clamping plate; 62. a lifting assembly; 621. a cylinder; 622. mounting a plate; 6221. an arc-shaped groove.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses high-efficient motor coiling machine, refer to fig. 1, which comprises a frame 1, coil clamping component 2 and two winding aircraft noses 3, two equal vertical tops at frame 1 of installing of winding aircraft nose 3, coil clamping component 2 includes a carousel 21 and four hanging wire cups 22, four hanging wire cups 22 all rotate and install the one side at carousel 21 towards winding aircraft nose 3, and four hanging wire cups 22 divide into two sets ofly, two sets of hanging wire cups 22 symmetry are installed on carousel 21, install on the carousel 21 and be used for driving hanging wire cup 22 pivoted drive assembly 4, install in the frame 1 and be used for driving carousel 21 pivoted runner assembly 5. When the winding machine works, the two winding machine heads 3 respectively wind the two wire hanging cups 22. The winding machine head 3 needs to wind a plurality of coils on one wire hanging cup 22, after one coil is wound on the wire hanging cup 22, the driving assembly 4 is started, the driving assembly 4 can drive the wire hanging cup 22 to rotate for a certain angle, and therefore the winding machine head 3 winds other positions of the wire hanging cup 22; after the two wire hanging cups 22 are wound, the rotating disc 21 is driven to move the other group of wire hanging cups 22 to the position right below the winding machine head 3 through the rotating assembly 5, at the moment, the group of wire hanging cups 22 with the winding completed are located outside the rack 1, and a worker can perform the next operation on the wire hanging cups 22 with the winding completed.

Referring to fig. 1 and 2, the driving assembly 4 includes a first driving motor 41, the first driving motor 41 is installed at the bottom of the turntable 21 through a bolt, an output shaft of the first driving motor 41 extends to the other side of the turntable 21, and a rotating base 42 is connected with one end of the output shaft of the first driving motor 41, which is far away from the first driving motor 41, by coaxial welding. When the position of the wire hanging cup 22 needs to be switched to hang another coil, the first driving motor 41 is started, the base 221 of the wire hanging cup 22 can be driven to rotate synchronously in the rotating process of the first driving motor 41, and the hanging rod 222 is driven to rotate in the rotating process of the base 221 of the wire hanging cup 22, so that the hanging rod 222 without the coil hung is positioned under the winding machine head 3. In the present embodiment, one first driving motor 41 is mounted to each of the four wire hanging cups 22.

Referring to fig. 1 and 2, the wire hanging cup 22 includes a base 221 and a plurality of hanging rods 222, the plurality of hanging rods 222 are distributed along a circumferential direction of the base 221, a plurality of inserting rods 421 are welded on a surface of the rotating seat 42 away from the turntable 21, the plurality of inserting rods 421 are distributed along the circumferential direction of the rotating seat 42, and the inserting rods 421 are inserted on a surface of the base 221 away from the hanging rods 222. When the thread hanging on the thread hanging cup 22 is finished, the worker takes the thread hanging cup 22 off the rotating seat 42, and then the new thread hanging cup 22 is replaced, and the new thread hanging cup 22 will perform the next thread hanging round.

Referring to fig. 1 and 3, the rotating assembly 5 includes a second driving motor 51 and a flange 52, the second driving motor 51 is welded and mounted on the frame 1, the flange 52 is coaxially sleeved on an output shaft of the second driving motor 51 and is welded and connected with the output shaft of the second driving motor 51, one side of the flange 52 far away from the second driving motor 51 is detachably connected with the turntable 21 through bolts, and the turntable 21, the flange 52 and the output shaft of the second driving motor 51 are all located on the same axial line. After a group of the thread hanging cups 22 on the rotary table 21 finishes the thread hanging, the second driving motor 51 is started, the flange 52 is driven to synchronously rotate in the rotating process of the second driving motor 51, the rotary table 21 can be driven to rotate in the rotating process of the flange 52, and the other group of thread hanging cups 22 which do not hang threads can be moved to the lower part of the winding machine head 3 to wind threads in the rotating process of the rotary table 21.

Referring to fig. 1, a clamping mechanism 6 for clamping the wire hanging cup 22 is further included, and the clamping mechanism 6 includes a clamping plate 61 and a lifting assembly 62 for driving the clamping plate 61 to move in a vertical direction. In the winding process of the winding machine head 3, the wire hanging cup 22 is required to be always positioned right below the winding machine head 3, and the clamping plates 61 can limit the position of the wire hanging cup 22; when changing the hanging wire cup 22 of next group not hanging wire, lifting unit 62 can promote grip block 61 to be convenient for carousel 21 to rotate, after hanging wire cup 22 changed, put down grip block 61 again can.

Referring to fig. 1, the lifting assembly 62 includes a cylinder 621 and a mounting plate 622, the cylinder of the cylinder 621 is vertically welded on the frame 1, the mounting plate 622 is welded at one end of the piston rod of the cylinder 621, which is far away from the cylinder, and the clamping plate 61 is fixedly mounted on the mounting plate 622 through bolts. When the hanging wire position is changed in the hanging wire cup 22 or the turntable 21 needs to rotate, the cylinder 621 is started and the piston rod of the cylinder 621 moves in the cylinder barrel, the piston rod can drive the clamping plate 61 to move towards the position close to the cylinder barrel in the moving process, so that the clamping plate 61 is higher than the top of the hanging wire cup 22, the hanging wire cup 22 or the turntable 21 is convenient to rotate, the cylinder 621 moves quickly and reacts quickly, the clamping plate 61 can be extended and retracted in a short time, and the clamping plate 61 reaches the designated working height.

Referring to fig. 1, the holding plate 61 is provided with an arc-shaped groove 6221 for holding the wire hanging cup 22. After the wire hanging cup 22 moves to a specified position, the air cylinder 621 is started and a piston rod of the air cylinder 621 moves towards one end far away from the cylinder barrel, the clamping plate 61 can move towards the wire hanging cup 22 in the moving process of the piston rod, and the wire hanging cup 22 is located in the arc-shaped groove 6221 formed in the clamping plate 61 in the moving process of the clamping plate 61, so that the position of the wire hanging cup 22 is kept stable in the working process of the winding machine head 3.

Referring to fig. 2 and 3, the first drive motor 41 and the second drive motor 51 are both servo motors. The servo motor has the advantage of high precision, so that the wire hanging cup 22 and the turntable 21 can rotate to the specified position more accurately.

The implementation principle of the high-efficiency motor winding machine provided by the embodiment of the application is as follows: when the winding needs to be performed on the winding cup 22, the second driving motor 51 is started, the winding cup 22 can be located below the winding machine head 3 in the rotating process of the second driving motor 51, then the air cylinder 621 is started, the piston rod of the air cylinder 621 moves towards the direction far away from the cylinder barrel, the clamping plate 61 can be driven to move towards the winding cup 22 to the specified position in the moving process of the piston rod of the air cylinder 621, and at the moment, the winding machine head 3 is started to perform winding; when the winding of one group of the wire hanging cups 22 is finished, the air cylinder 621 is started again, the piston rod of the air cylinder 621 moves towards the direction close to the cylinder barrel, and the clamping plate 61 is higher than the top of the wire hanging cups 22; the second driving motor 51 is started, the other group of the thread hanging cups 22 which are not hung with the thread can be moved to the lower part of the winding machine head 3 in the rotating process of the second driving motor, and at the moment, the thread hanging cups 22 which are hung with the thread are moved to the outside of the machine frame 1, so that the working personnel can process the thread hanging cups in the next step.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a high-efficient motor coiling machine, includes frame (1), coil centre gripping subassembly (2) and winding aircraft nose (3), its characterized in that: coil centre gripping subassembly (2) are including carousel (21) and a plurality of string of line cup (22), carousel (21) sets up in frame (1), and is a plurality of string of line cup (22) set up in carousel (21) one side towards wire winder head (3), just string of line cup (22) are along the circumference evenly distributed of carousel (21), be provided with on carousel (21) and be used for driving string of line cup (22) pivoted drive assembly (4), be provided with on frame (1) and be used for driving carousel (21) pivoted runner assembly (5).

2. A high efficiency motor winder as claimed in claim 1, wherein: drive assembly (4) include first driving motor (41) and rotate seat (42), first driving motor (41) set up the bottom at carousel (21), just the output shaft of first driving motor (41) extends to the another side of carousel (21), rotate the one end that first driving motor (41) were kept away from to the output shaft of connecting at first driving motor (41) of seat (42) coaxial line.

3. A high efficiency motor winder as claimed in claim 2, wherein: the wire hanging cup is characterized in that one surface, far away from the turntable (21), of the rotating seat (42) is provided with a plurality of inserting rods (421), the inserting rods (421) are distributed along the circumferential direction of the rotating seat (42), and the inserting rods (421) are inserted into the base (221) of the wire hanging cup (22).

4. A high efficiency motor winder as claimed in claim 2, wherein: the rotating assembly (5) comprises a second driving motor (51) and a flange plate (52), the second driving motor (51) is arranged on the rack (1), the flange plate (52) is sleeved on an output shaft of the second driving motor (51), one surface, far away from the output shaft of the second driving motor (51), of the flange plate (52) is arranged on the turntable (21), and output shafts of the turntable (21), the flange plate (52) and the second driving motor (51) are all located on the same axis.

5. A high efficiency motor winder as claimed in claim 1, wherein: the wire hanging cup is characterized by further comprising a clamping mechanism (6) used for clamping the wire hanging cup (22), wherein the clamping mechanism (6) comprises a clamping plate (61) and a lifting assembly (62) driving the clamping plate (61) to move along the vertical direction.

6. A high efficiency motor winder as claimed in claim 5, wherein: lifting unit (62) include cylinder (621) and mounting panel (622), the cylinder of cylinder (621) is fixed to be set up in frame (1), mounting panel (622) is fixed to be set up the piston rod of cylinder (621) is kept away from the one end of cylinder, grip block (61) set up on mounting panel (622).

7. A high efficiency motor winder as claimed in claim 5, wherein: the clamping plate (61) is provided with an arc-shaped groove (6221) for clamping the wire hanging cup (22).

8. A high efficiency motor winder as claimed in claim 4, wherein: the first driving motor (41) and the second driving motor (51) are both servo motors.