CN219099557U - Multi-layer yarn sizing and dyeing combined equipment - Google Patents
Multi-layer yarn sizing and dyeing combined equipment Download PDFInfo
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- CN219099557U CN219099557U CN202320141924.8U CN202320141924U CN219099557U CN 219099557 U CN219099557 U CN 219099557U CN 202320141924 U CN202320141924 U CN 202320141924U CN 219099557 U CN219099557 U CN 219099557U
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Abstract
The utility model relates to the technical field of sizing and dyeing combined machine equipment, in particular to multi-layer yarn sizing and dyeing combined equipment. The multi-layer yarn sizing and dyeing combined equipment is characterized by comprising a plurality of groups of white warp beam groups, a scouring machine, a plurality of groups of dyeing tanks, a plurality of groups of padders, a plurality of groups of oxidation frames, a washing machine, a first dryer, a sizing machine, a second dryer, a first yarn storage frame, a first yarn layering region, a first beam loom, a yarn passageway, a second yarn storage frame, a second yarn layering region and a second beam loom which are sequentially arranged. The beam loom is at least provided with two sets. The utility model adds one or more sets of beam heads on the basis of the size dyeing combination machine, and utilizes the scouring, coloring, sizing, drying and other systems of the size dyeing machine to synchronously produce multi-layer yarns, thereby achieving the aim of one machine with more production and greatly improving the production efficiency.
Description
Technical Field
The utility model relates to the technical field of sizing and dyeing combined machine equipment, in particular to multi-layer yarn sizing and dyeing combined equipment.
Background
The sizing and dyeing machine is an important process production device for various fabric yarns, and the sizing and dyeing combined machine is used for finishing the whole processing flow by high-temperature drying and shaft winding after dip dyeing and pad dyeing of the fabric, has the advantages of high mechanization degree, strong treatment capacity of the printed and dyed fabric, optimized improvement of production environment and the like, but the traditional sizing and dyeing combined machine is only provided with a loom head for single-layer yarn traction, the yarn loom shaft winding is low in production efficiency and not energy-saving, and the production cost of enterprises is high.
Disclosure of Invention
The utility model aims at overcoming the defects, and provides a multilayer yarn sizing and dyeing combined device which improves the productivity, reduces the energy consumption and reduces the sewage discharge and the labor cost on the basis of a sizing and dyeing combined machine.
The multi-layer yarn sizing and dyeing combined equipment is realized by adopting the following technical scheme:
the multi-layer yarn sizing and dyeing combined equipment comprises a plurality of groups of warp beam groups, a boiling machine, a plurality of groups of dyeing grooves, a plurality of groups of padders, a plurality of groups of oxidation frames, a washing machine, a first dryer, a sizing machine, a second dryer, a first yarn storage frame, a first yarn layering region, a first loom beam, a yarn passageway, a second yarn storage frame, a second yarn layering region and a second loom beam.
The beam loom is at least provided with two sets.
The multi-group white warp beam set is provided with a plurality of groups of white warp beam mounting frames, a plurality of white warp beams to be dyed are arranged on the plurality of groups of Bai Jingzhou mounting frames, and white warp beams to be dyed are arranged on the white warp beams.
The scouring machine is provided with a scouring drum, a roller, a rubber roller and a guide roller, the white warp yarn shaft to be dyed is rotated, and the white warp yarn to be dyed on the white warp yarn shaft to be dyed is pulled into the scouring machine to be scoured.
The multi-group dyeing tanks are provided with dyeing tanks, guide rollers and feed inlets, and the boiled white warp yarn in the boiling machine is drawn into the multi-group dyeing tanks to dye for multiple times, so that the yarn dyeing requirement is met.
The multi-group padder is provided with a pneumatic cylinder, a padder, a rubber roller and a guide roller, and dyed yarns are pressed to dryness through the padder, dyed for multiple times and pressed to dryness for multiple times.
The multi-group oxidation frames are provided with oxidation brackets and driving rollers, yarns are dyed for multiple times and pressed dry for multiple times, and oxidation is carried out through the multi-group oxidation frames.
The washing machine is provided with a washing tank, a washing yarn guide roller and a washing spray pipe. The washing machine is used for washing the dyed yarns through a washing tank, a washing yarn guide roller and a washing spray pipe, dyeing for multiple times, pressing to dry for multiple times, and oxidizing the dyed yarns through a plurality of groups of oxidation frames.
The first dryer is provided with a drying cylinder and a transmission motor. The first dryer heats the drying cylinder through steam, and dries the dyed yarn after washing.
The sizing machine is provided with a sizing groove, a sizing roller, a rubber press roller and a sizing pump, and is used for sizing dyed yarns.
The second dryer is provided with a drying cylinder and a transmission motor. The second dryer heats the drying cylinder through steam, and the yarn is dyed after drying and sizing.
The first yarn storage rack is provided with a yarn storage rack, a yarn storage roller, a transmission chain and a balancing weight, and the sizing, drying and dyeing yarns are drawn from the first dryer through the first beam loom and stored on the first yarn storage rack.
The second yarn storage rack is provided with a yarn storage rack, a yarn storage roller, a transmission chain and a balancing weight, and sizing, drying and dyeing yarns are drawn from the second dryer through the second beam machine and stored on the second yarn storage rack.
The first yarn layering area is provided with yarn dividing, yarn dividing bars and yarn dividing racks. The first loom pulls the dyed yarn from the first yarn storage rack to be divided into dyed yarn layers through yarn dividing rods on the yarn dividing rack.
The first loom is provided with a frame, a traction roller, a transition roller, a yarn traction motor, a loom beam installation machine case and a loom beam transmission motor. The traction roller warp yarn traction motor of the first loom drives, dyed yarns are pulled from the first yarn storage rack, the dyed yarns are divided into dyed yarn layers by the first yarn layering dividing rack and the yarn dividing rod, the dyed yarn layers are wound on a loom beam, and the loom beam is driven by the loom beam driving motor and is wound into a yarn loom beam.
The yarn passageway is provided with a yarn frame and a yarn guide roller.
The second yarn layering area is provided with yarn dividing, yarn dividing bars and yarn dividing racks. The second beam loom pulls the sizing, drying and dyeing yarns from the second dryer through the yarn passageway to be stored on the second yarn storage rack, and then the yarns on the yarn storage rack are separated into dyeing yarn layers through the second yarn layering and the yarn separating rods.
The second loom is provided with a frame, a traction roller, a transition roller, a yarn traction motor, a loom beam installation machine case and a loom beam transmission motor. The traction roller warp yarn traction motor of the second loom drives, the dyed yarns are pulled from the second yarn storage rack and separated into dyed yarn layers by the yarn separating rods on the second yarn layering distinguishing rack, the loom is driven by the loom driving motor, and the dyed yarn layers are wound on the loom after layering and are wound into the yarn loom.
When the multi-layer yarn sizing and dyeing combined equipment works, a plurality of groups of white warp beams enter a scouring machine through transmission and traction of white warp yarns to be dyed, are boiled, enter a plurality of groups of dyeing tanks for coloring, oxidizing and drying for a plurality of times, are oxidized by counterstain and dried by pressing to meet the color requirement, enter a washing machine, are washed completely by water, are dried by a dryer, part of dyed white warp yarns are sized by a sizing machine, pass through a second dryer, are led into a first yarn storage rack, enter a first yarn layering region, are divided into dyed yarn layers through yarn dividing and yarn dividing rods on a yarn dividing rack, and are transmitted by a beam transmission motor of the first beam machine, and the dyed yarn layers are layered and wound on a beam to form a yarn beam.
The other part of dyed white warp yarn is dried by a second dryer, is led into a second yarn storage rack through a yarn passage, enters a second yarn layering area, is divided into dyed yarn layers by yarn dividing yarns and yarn dividing rods on the yarn dividing rack, is wound on a beam after layering, and is driven by a beam driving motor of a second beam machine to be wound into a yarn beam.
The multi-layer yarn sizing and dyeing combined equipment disclosed by the utility model is reasonable in design and compact in structure, increases the thickness of yarns, improves the binding rate of a padder on the yarns, improves the dyeing rate and the dyeing fastness, improves the efficiency by 90%, saves 80% of electric energy and heat energy, reduces 50% of sewage discharge, and reduces the labor and the cost by 50%.
The utility model relates to the field of textile product weaving, in particular to denim yarn suitable for warp dyeing and sizing, and particularly suitable for mass production of fine yarn. It is a color paste machine with multiple beam machine heads.
The utility model aims to improve the productivity, reduce the energy consumption and reduce the sewage discharge and the labor cost on the basis of a pulp dyeing combination machine.
The utility model adds one or more sets of beam heads on the basis of the size dyeing combination machine, and utilizes the scouring, coloring, sizing, drying and other systems of the size dyeing machine to synchronously produce multi-layer yarns, thereby achieving the aim of one machine with more production and greatly improving the production efficiency.
Drawings
The utility model will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic block diagram of a multi-layer yarn size dyeing combination apparatus.
FIG. 2 is a schematic diagram of a multi-layer yarn size dyeing combination apparatus.
In the figure: 1. the multi-group warp beam group comprises a multi-group warp beam group, 2, a boiling machine, 3, a multi-group dyeing tank, 4, a multi-group padder, 5, a multi-group oxidation rack 6, a washing machine, 7, a first dryer, 8, a sizing machine, 9, a second dryer, 10, a first yarn storage rack, 11, a first yarn layering area, 12, a first beam machine, 13, a yarn passageway, 14, a second yarn storage rack, 15, a second yarn layering area, 16 and a second beam machine.
Detailed Description
Referring to fig. 1 and 2, the multi-layer yarn sizing and dyeing combined device comprises a plurality of groups of white warp beam groups 1, a scouring machine 2, a plurality of groups of dyeing tanks 3, a plurality of groups of padders 4, a plurality of groups of oxidation frames 5, a washing machine 6, a first dryer 7, a sizing machine 8, a second dryer 9, a first yarn storage frame 10, a first yarn layering region 11, a first beam machine 12, a yarn passageway 13, a second yarn storage frame 14, a second yarn layering region 15 and a second beam machine 16 which are sequentially arranged.
The beam machines 12, 16 are provided with at least two sets.
The multi-group white warp beam set 1 is provided with a plurality of groups of white warp beam mounting frames, a plurality of white warp beams to be dyed are arranged on the plurality of groups of Bai Jingzhou mounting frames, and white warp beams to be dyed are arranged on the white warp beams.
The scouring machine 2 is provided with a scouring drum, a roller, a rubber roller and a guide roller, the white warp yarn shaft to be dyed is rotated, and the white warp yarn to be dyed on the white warp yarn shaft to be dyed is pulled into the scouring machine to be scoured.
The multi-group dyeing tanks 3 are provided with dyeing tanks, guide rollers and feed inlets, and the boiled white warp yarn in the boiling machine is drawn into the multi-group dyeing tanks to dye for multiple times, so that the yarn dyeing requirement is met.
The multi-group padder 4 is provided with a pneumatic cylinder, a padder, a rubber roller and a guide roller, and dyed yarns are pressed to dryness through the padder, dyed for multiple times and pressed to dryness for multiple times.
The multi-group oxidation frames 5 are provided with oxidation brackets and driving rollers, yarns are dyed for multiple times and pressed dry for multiple times, and oxidation is carried out through the multi-group oxidation frames.
The washing machine 6 is provided with a washing tank, a washing yarn guide roller and a washing spray pipe. The washing machine is used for washing the dyed yarns through a washing tank, a washing yarn guide roller and a washing spray pipe, dyeing for multiple times, pressing to dry for multiple times, and oxidizing the dyed yarns through a plurality of groups of oxidation frames.
The first dryer 7 is provided with a drying cylinder and a transmission motor. The first dryer heats the drying cylinder through steam, and dries the dyed yarn after washing.
The sizing machine 8 is provided with a sizing groove, a sizing roller, a rubber press roller and a sizing pump, and is used for sizing dyed yarns.
The second dryer 9 is provided with a drying cylinder and a transmission motor. The second dryer heats the drying cylinder through steam, and the yarn is dyed after drying and sizing.
The first yarn storage rack 10 is provided with a yarn storage rack, a yarn storage roller, a transmission chain and a balancing weight, and the sizing, drying and dyeing yarns are drawn from the first dryer through the first beam machine and stored on the first yarn storage rack.
The second yarn storage rack 14 is provided with a yarn storage rack, a yarn storage roller, a transmission chain and a balancing weight, and the sizing, drying and dyeing yarns are drawn from the second dryer through the second beam machine and stored on the second yarn storage rack.
The first yarn layering region 11 is provided with yarn dividing, yarn dividing bars and yarn dividing racks. The first loom pulls the dyed yarn from the first yarn storage rack to be divided into dyed yarn layers through yarn dividing rods on the yarn dividing rack.
The first loom 12 is provided with a frame, a traction roller, a transition roller, a yarn traction motor, a loom beam installation case and a loom beam transmission motor. The method comprises the steps that a traction roller warp yarn traction motor of a first beam loom drives, dyed yarns are pulled from a first yarn storage rack, the dyed yarns are separated into dyed yarn layers through yarn separation on a first yarn layering separation rack, a beam is driven by a beam driving motor, the dyed yarn layers are wound on the beam, the yarn layers are wound into yarn beams, the yarn beams are transferred to a beam transfer trolley, and the yarn beams are transferred to a next process.
The yarn aisle 13 is provided with a yarn frame and a yarn guide roller.
The second yarn layering area 15 is provided with yarn dividing, yarn dividing bars and yarn dividing frames. The second beam machine 16 pulls the sizing, drying and dyeing yarn from the second dryer through the yarn passageway, stores the yarn on the second yarn storage rack through the yarn passageway 13, and divides the yarn on the yarn rack into dyed yarn layers through the second yarn layering division and the yarn dividing rod.
The second loom 16 is provided with a frame, a traction roller, a transition roller, a yarn traction motor, a loom beam installation case and a loom beam transmission motor. The traction roller warp yarn traction motor of the second beam loom drives, dyed yarns are pulled from the second yarn storage rack, the dyed yarns are separated into dyed yarn layers through the yarn separation on the second yarn layering and separation rods, the beam is driven by the beam driving motor, the dyed yarn layers are wound on the beam to be wound into a yarn beam, the yarn beam is transferred to the beam transfer trolley, and the dyed yarn is transferred to the next process.
Claims (10)
1. The multi-layer yarn sizing and dyeing combined equipment is characterized by comprising a plurality of groups of white warp beam groups, a scouring machine, a plurality of groups of dyeing tanks, a plurality of groups of padders, a plurality of groups of oxidation frames, a washing machine, a first dryer, a sizing machine, a second dryer, a first yarn storage frame, a first yarn layering region, a first beam loom, a yarn aisle, a second yarn storage frame, a second yarn layering region and a second beam loom which are sequentially arranged.
2. The combination yarn size dyeing apparatus as claimed in claim 1, wherein at least two sets of the loom are provided.
3. The multi-layer yarn sizing and dyeing combined device according to claim 1, wherein the multi-group white warp beam group is provided with a plurality of groups of white warp beam mounting frames, a plurality of white warp beams to be dyed are arranged on the plurality of groups of Bai Jingzhou mounting frames, and white warp yarns to be dyed are arranged on the white warp beams.
4. The multi-layer yarn sizing and dyeing combination device according to claim 1, wherein the scouring machine is provided with a scouring drum, a roller, a rubber roller and a guide roller, the white warp yarn shaft to be dyed is rotated, and the white warp yarn to be dyed on the white warp yarn shaft to be dyed is pulled into the scouring machine for scouring.
5. The multi-layer yarn sizing and dyeing combined device according to claim 1, wherein the plurality of groups of dyeing grooves are provided with dyeing grooves, guide rollers and a feeding hole, and the boiled white warp yarn is drawn into the plurality of groups of dyeing grooves by a boiling machine to dye for a plurality of times, so that the yarn dyeing requirement is met.
6. The multi-layer yarn sizing and dyeing combined equipment according to claim 1, wherein the plurality of groups of padders are provided with pneumatic cylinders, padders, rubber rollers and guide rollers, and dyed yarns are pressed dry by the padders, dyed for multiple times and pressed dry for multiple times;
the multiple groups of oxidation frames are provided with oxidation brackets and driving rollers, yarns are dyed for multiple times and pressed dry for multiple times, and oxidation is carried out through the multiple groups of oxidation frames;
the washing machine is provided with a washing tank, a washing yarn guide roller and a washing spray pipe; the washing machine is used for washing the dyed yarns through a washing tank, a washing yarn guide roller and a washing spray pipe, dyeing for multiple times, pressing to dry for multiple times, and oxidizing the dyed yarns through a plurality of groups of oxidation frames.
7. The multi-layer yarn sizing and dyeing combined equipment according to claim 1, wherein the first dryer and the second dryer are respectively provided with a drying cylinder and a transmission motor, and the drying machines heat the drying cylinder through steam to dry dyed yarns after washing;
the sizing machine is provided with a sizing groove, a sizing roller, a rubber press roller and a sizing pump, and is used for sizing dyed yarns.
8. The multi-layer yarn sizing and dyeing combination device according to claim 1, wherein the first yarn storage rack and the second yarn storage rack are provided with a yarn storage rack, a yarn storage roller, a transmission chain and a balancing weight.
9. The combination yarn size dyeing apparatus according to claim 1, wherein the first yarn layering zone and the second yarn layering zone are each provided with a yarn dividing device, a yarn dividing bar and a yarn dividing frame.
10. The multi-layer yarn sizing and dyeing combination device according to claim 1, wherein the first beam machine and the second beam machine are provided with a frame, a traction roller, a transition roller, a yarn traction motor, a beam mounting cabinet and a beam transmission motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320141924.8U CN219099557U (en) | 2023-02-07 | 2023-02-07 | Multi-layer yarn sizing and dyeing combined equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320141924.8U CN219099557U (en) | 2023-02-07 | 2023-02-07 | Multi-layer yarn sizing and dyeing combined equipment |
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| CN219099557U true CN219099557U (en) | 2023-05-30 |
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|---|---|---|---|
| CN202320141924.8U Active CN219099557U (en) | 2023-02-07 | 2023-02-07 | Multi-layer yarn sizing and dyeing combined equipment |
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| CN (1) | CN219099557U (en) |
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- 2023-02-07 CN CN202320141924.8U patent/CN219099557U/en active Active
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