CN103046273A - Continuous mercerizing device - Google Patents
Continuous mercerizing device Download PDFInfo
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- CN103046273A CN103046273A CN201210453310XA CN201210453310A CN103046273A CN 103046273 A CN103046273 A CN 103046273A CN 201210453310X A CN201210453310X A CN 201210453310XA CN 201210453310 A CN201210453310 A CN 201210453310A CN 103046273 A CN103046273 A CN 103046273A
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- spray
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- deflector roll
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/04—Mercerising, e.g. lustring by mercerising of yarns, threads or filaments
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
Abstract
A continuous mercerizing device comprises singeing device, a pair of hot rollers, a spraying device A, an input guide roller, a mercerizing groove, an output guide roller, a spraying device B and a washing device which are all connected in sequence. The continuous mercerizing device is characterized in that the mercerizing groove comprises a guide roller group composed of 2-5 groups of upper guide rollers and lower guide rollers, driving devices for driving the guide rollers to rotate are arranged on an input hot roller and an output hot roller, and any upper guide roller 9 in the mercerizing groove is provided with a pressure sensor. When the pressure of the upper guide rollers is increased, the speed of the input guide roller and the speed of the output guide roller are accelerated. The washing device comprises 2-4 stage washing tanks, and washing temperatures of the washing tanks are reduced step by step.
Description
Technical field:
The present invention relates to yarn mercerising technical field, especially a kind of continuous mercerized cotton yarn equipment.
Background technology:
Mercerising refers to that under the tension force condition processing technology with soda bath processing cellulose fiber textile has two kinds of fabric mercerising and yarn mercerisings.By mercerization finish, can make material obtain good gloss, DIMENSIONAL STABILITY, dyeability and superior TENSILE STRENGTH.
The basic equipment type of existing mercerising has chain mercerizer, straight roller mercerizing range, chainless mercerizing range.Mercerizing process has two kinds of dried cloth mercerising (dried advance cloth), wet cloth mercerisings (wetting into cloth), the advantage of wet cloth mercerising is the characteristics such as high alkali liquid permeates, processes evenly, washing shrinkage is low, dyeing uniformity is good, but shortcoming is fibric moisture waters down alkali lye, increases to reclaim burden.So be main mainly with dried cloth mercerising in producing at present.With regard to procedure arrangement, the grey cloth mercerising is arranged at present, float front mercerising, float post-mercerizing etc.
The mercerization that generally adopts at present mainly contains following steps:
1. alkali lye pads: fabric is fully infiltrated in high alkali liquid.
2. water-washing step: in water washing chamber, thoroughly remove the remaining alkali lye of cloth cover.
3. oven dry.
There are following problem in present mercerizing process and mercerizing equipment: need to arrange in addition gassing frame as the yarn mercerising is last, utilize the mode of singing to remove Yarn filoplume, can not link up; There is gauffer in fabric face, gloss is had negative effect after entering mercerizing tank; Repeatedly spray washing causes the waste of water resource, and the high temperature washing causes fabric color fastness to reduce.
Summary of the invention:
The invention provides a kind of equipment that can improve fabric color fastness and continuous mercerized cotton yarn processing.
Another purpose of the present invention provides a kind of continuous mercerized cotton yarn technique that can effectively improve fabric color fastness, improve mercerization effect.
Technical scheme of the present invention is: a kind of continuous mercerized cotton yarn equipment comprises creel unit, the gassing apparatus that is linked in sequence; A pair of hot-rolling; Spray equipment A; The input deflector roll; Mercerizing tank; The output deflector roll; Spray equipment B; Water washing device; Oven dry cylinder unit and rolling unit, it is characterized in that described creel unit is for fixedly warping coiled hair, total number are the 500-1000 bar, mercerizing tank comprises the guide roller set that is comprised of deflector roll about the 2-5 group, be provided with the drive unit that drives the deflector roll rotation at input deflector roll and output deflector roll, on arbitrary upper deflector roll pressure sensor is set in the mercerizing tank, when upper deflector roll pressure increases, accelerates input and output deflector roll speed, reduce fabric or yarn and shrink the pressure that brings, it is stuck to prevent from soaking yarn group roller; Water washing device comprises 2-4 level water washing chamber, and the water washing chamber washing temperature reduces step by step.Oven dry cylinder unit is replaceable to be infrared drying equipment.
Wherein spray equipment A is used for the spray high alkali liquid, plays the effect of preliminary wetting, and high alkali liquid concentration is 170-290g/L; Spray equipment B is used for shower water; Sprinkling equipment A, B adopt the mode of batch (-type) spray, and every interval 2-5s spray once can energy savings can play again the effect of preliminary wetting and washing; The spray orifice number is the 100-280 hole.The spray temperature of sprinkling equipment B is 45-60 ℃, and the spray temperature more lower slightly than routine can effectively reduce cloth cover dyestuff hydrolysis degree, reduces the lixiviating process to the negative effect of cloth cover color, improves simultaneously fabric color fastness.
Wherein water washing device comprises 2-4 level water washing chamber, and one-level water washing chamber temperature is 70-85 ℃, and follow-up water washing chamber washing temperature reduces step by step, generally than low 5-10 ℃ of previous stage temperature; Spray equipment A and B and water washing device all are connected with liquid withdrawal system.
Gassing apparatus can be singed or light a fire and singe for electric heating.The gassing apparatus of wherein lighting a fire comprises nozzles, fume extraction apparatus.
The electric heating gassing apparatus comprises rack-mount electrical heating elements and is wrapped in even heat pipe on the electrical heating elements that even heat pipe outer surface is equipped with temperature element.It is the diameter silicon carbon-point of 30-50mm that electrical heating elements adopts diameter.
Wherein heat roller temperature is 50-70 ℃.
A kind of continuous mercerized cotton yarn technique of using described continuous mercerized cotton yarn equipment: comprise that needing fabric to be processed to carry out filoplume by gassing apparatus processes, then extruding reduces the fabric face gauffer through hot-rolling, spray equipment A sprays high alkali liquid in advance, import mercerizing tank through the input deflector roll again and carry out mercerization finish, finally by crossing output deflector roll, spray equipment B and water washing chamber washing, oven dry.Sprinkling equipment A, B adopt the mode of batch (-type) spray, and every interval 2-5s spray once can energy savings can play again the effect of preliminary wetting and washing; The spray orifice number is the 100-280 hole.The spray temperature of sprinkling equipment B is 45-60 ℃, and the spray temperature more lower slightly than routine can effectively reduce cloth cover dyestuff hydrolysis degree, reduces the lixiviating process to the negative effect of cloth cover color, improves simultaneously fabric color fastness.
Wherein water washing device comprises 2-4 level water washing chamber, and one-level water washing chamber temperature is 70-85 ℃, and follow-up water washing chamber washing temperature reduces step by step, generally than low 5-10 ℃ of previous stage temperature; Spray equipment A and B and water washing device all are connected with liquid withdrawal system.
Wherein pre-spray and mercerising are 170-290g/L with high alkali liquid concentration.
Description of drawings:
Fig. 1 is the structural representation of continuous mercerized cotton yarn equipment in the embodiment of the invention 1;
1. gassing apparatus, 2. fume extraction apparatus, 3. hot-rolling; 4. spray equipment A, 5. input deflector roll, 6. retracting device, 7. pressure inductor, 8. the output deflector roll is 9. gone up deflector roll, 10. spray equipment B, 11. one-level water washing chambers, 12. drying units.
Specific embodiment:
Embodiment 1:
Referring to Fig. 1, a kind of continuous mercerized cotton yarn equipment comprises the gassing apparatus 1 that is linked in sequence, and gassing apparatus comprises fume extraction apparatus 2; A pair of hot-rolling 3, the hot extrusion by hot-rolling can reduce the fabric face gauffer, improves mercerization effect; The input deflector roll; Spray equipment A; Mercerizing tank; Output deflector roll 8; Spray equipment B; Water washing device; Oven dry cylinder unit and rolling unit; Wherein said mercerizing tank comprises the guide roller set that is comprised of deflector roll about the 2-5 group, be provided with the drive unit that drives the deflector roll rotation at input hot-rolling and output deflector roll, on arbitrary upper deflector roll 9 pressure sensor 7 is set in the mercerizing tank, when upper deflector roll pressure increases, accelerate input and output deflector roll speed, alleviate yarn and shrink the pressure that brings, prevent stuck.Spray equipment A is used for the spray high alkali liquid, plays the effect of preliminary wetting; Spray equipment B is used for shower water; Sprinkling equipment A, B adopt the mode of batch (-type) spray, and every interval 2-5s spray once can energy savings can play again the effect of preliminary wetting and washing; The spray orifice number is 160 holes.The spray temperature of sprinkling equipment B is 45-60 ℃, and the spray temperature more lower slightly than routine can effectively reduce cloth cover dyestuff hydrolysis degree, reduces the lixiviating process to the negative effect of cloth cover color, improves simultaneously fabric color fastness.Water washing device comprises 2-4 level water washing chamber, and one-level water washing chamber temperature is 70-85 ℃, and follow-up water washing chamber washing temperature reduces step by step, generally than low 5-10 ℃ of previous stage temperature; Spray equipment A and B and water washing device all are connected with liquid withdrawal system.
Embodiment 2:
A kind of continuous mercerized cotton yarn technique of using this mercerizing equipment, comprise that needing fabric to be processed to carry out filoplume by gassing apparatus processes, then extruding reduces the fabric face gauffer through hot-rolling, spray equipment A sprays high alkali liquid in advance, import mercerizing tank through the input deflector roll again and carry out mercerization finish, finally by crossing output deflector roll, spray equipment B and water washing chamber washing, oven dry.Sprinkling equipment A, B adopt the mode of batch (-type) spray, and every interval 2-5s spray once can energy savings can play again the effect of preliminary wetting and washing; The spray orifice number is 180 holes.The spray temperature of sprinkling equipment B is 45-60 ℃, and the spray temperature more lower slightly than routine can effectively reduce cloth cover dyestuff hydrolysis degree, reduces the lixiviating process to the negative effect of cloth cover color, improves simultaneously fabric color fastness.Wherein water washing device comprises 2-4 level water washing chamber, and one-level water washing chamber temperature is 70-85 ℃, and follow-up water washing chamber washing temperature reduces step by step, generally than low 5-10 ℃ of previous stage temperature; Spray equipment 1 and 2 and water washing device all be connected with liquid withdrawal system.Spray and mercerising are 170-290g/L with high alkali liquid concentration.
Embodiment 3:
A kind of continuous mercerized cotton yarn technique of using this mercerizing equipment, the jacquard weave of 60s purple is carried out filoplume by gassing apparatus to be processed, then extruding reduces the fabric face gauffer through hot-rolling, spray equipment A sprays high alkali liquid in advance, import mercerizing tank through the input deflector roll again and carry out mercerization finish, finally by crossing output deflector roll, spray equipment B and water washing chamber washing, oven dry.Sprinkling equipment A, B adopt the mode of batch (-type) spray, and every interval 2-5s spray once can energy savings can play again the effect of preliminary wetting and washing; The spray orifice number is 270 holes.The spray temperature of sprinkling equipment B is 45-60 ℃, and the spray temperature more lower slightly than routine can effectively reduce cloth cover dyestuff hydrolysis degree, reduces the lixiviating process to the negative effect of cloth cover color, improves simultaneously fabric color fastness.Wherein water washing device comprises 2-4 level water washing chamber, and one-level water washing chamber temperature is 70-85 ℃, and follow-up water washing chamber washing temperature reduces step by step, generally than low 5-10 ℃ of previous stage temperature; Spray equipment 1 and 2 and water washing device all be connected with liquid withdrawal system.Pre-spray and mercerising are 170-290g/L with high alkali liquid concentration.Recording COLOR FASTNESS is 4.5.
In order to further specify beneficial effect of the present invention, use plurality of color of the prior art to weave cotton cloth, respectively according to common process and PROCESS FOR TREATMENT of the present invention, detect COLOR FASTNESS.
Common process is thoroughly removed the remaining alkali lye of cloth cover for singing, fabric fully being infiltrated in the water washing chamber in high alkali liquid, oven dry, and parameter is conventional parameter.
Result such as following table:
| Trade name | Common process | The present invention |
| The jacquard weave of 60s purple | 3.5 | 4 |
| The red line of forging of 40*70/2 | 4 | 4.5 |
| The blue white square poplin cloth of 40S | 3.5 | 4.5 |
| The blue white red trichromatism of 120s/2 is poplin cloth separately | 4 | 4.5 |
| The red green black three look jacquard weaves of 70s | 3 | 3.5 |
| 100/2 red-black bar drillipg | 4 | 4 |
| 32s bottle green twill | 2.5 | 3 |
As can be seen from the above table, the yarn-dyed fabric of same kind, after using present device and processing technology, COLOR FASTNESS has part to improve than common process.
Above-described embodiment and unrestricted claim of the present invention, the equivalence that all the present invention of disengaging do are implemented or change, all should be included in this case claim.
Claims (6)
1. continuous mercerized cotton yarn equipment, comprise creel unit, be linked in sequence with lower device: gassing apparatus; A pair of hot-rolling; Spray equipment A; The input deflector roll; Mercerizing tank; The output deflector roll; Spray equipment B; Water washing device; Oven dry cylinder unit and rolling unit, it is characterized in that described creel unit is for fixedly warping coiled hair, total number are the 500-1000 bar, mercerizing tank comprises the guide roller set that is comprised of deflector roll about the 2-5 group, be provided with the drive unit that drives the deflector roll rotation at input hot-rolling and output deflector roll, on arbitrary upper deflector roll pressure sensor is set in the mercerizing tank, when upper deflector roll pressure increases, accelerate input and output deflector roll speed by drive unit; Water washing device comprises 2-4 level water washing chamber, and the water washing chamber washing temperature reduces step by step; One-level water washing chamber temperature is 70-85 ℃, and follow-up water washing chamber washing temperature reduces step by step, generally than low 5-10 ℃ of previous stage temperature; Spray equipment A and B and water washing device all are connected with liquid withdrawal system, recycle by circulating device after retracting device is processed; Spray equipment A is used for the spray high alkali liquid, plays the effect of preliminary wetting, and high alkali liquid concentration is 170-290g/L; Spray equipment B is used for shower water, and spray equipment A, B adopt the mode of batch (-type) spray, and every interval 2-5s spray once; Gassing apparatus is electric heating gassing apparatus or igniting gassing apparatus, the electric heating gassing apparatus comprises rack-mount electrical heating elements and is wrapped in even heat pipe on the electrical heating elements, even heat pipe outer surface is equipped with temperature element, and it is the diameter silicon carbon-point of 30-50mm that electrical heating elements adopts diameter.
2. continuous mercerized cotton yarn equipment as claimed in claim 1, it is characterized in that: the igniting gassing apparatus comprises nozzles, fume extraction apparatus.
3. such as continuous mercerized cotton yarn equipment as described in the arbitrary claim of claim 1-2, it is characterized in that: oven dry cylinder unit is replaceable to be infrared drying equipment.
4. such as claim 1-3 continuous mercerized cotton yarn equipment as described in each, it is characterized in that: heat roller temperature is 50-70 ℃.
5. a right to use requires the continuous mercerized cotton yarn technique of the described continuous mercerized cotton yarn equipment of 1-4: comprise that needing fabric to be processed carry out filoplume by gassing apparatus processes, then extruding reduces the fabric face gauffer through hot-rolling, spray equipment A sprays high alkali liquid in advance, import mercerizing tank through the input deflector roll again and carry out mercerization finish, finally by crossing output deflector roll, spray equipment B and water washing chamber washing, oven dry; Its special is: spray equipment A is used for the spray high alkali liquid, plays the effect of preliminary wetting; Spray equipment B is used for shower water, and sprinkling equipment A, B adopt the mode of batch (-type) spray, and every interval 2-5s spray once; Water washing device comprises 2-4 level water washing chamber, and one-level water washing chamber temperature is 70-85 ℃, and follow-up water washing chamber washing temperature reduces step by step, generally than low 5-10 ℃ of previous stage temperature; Spray equipment A and B and water washing device all are connected with liquid withdrawal system.
6. continuous mercerized cotton yarn technique as claimed in claim 5, it is characterized in that: wherein pre-spray and mercerising are 170-290g/L with high alkali liquid concentration.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210453310.XA CN103046273B (en) | 2012-11-13 | 2012-11-13 | A kind of continuous mercerized cotton yarn equipment |
| CN201510784904.2A CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210453310.XA CN103046273B (en) | 2012-11-13 | 2012-11-13 | A kind of continuous mercerized cotton yarn equipment |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510784904.2A Division CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
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| Publication Number | Publication Date |
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| CN103046273A true CN103046273A (en) | 2013-04-17 |
| CN103046273B CN103046273B (en) | 2016-12-21 |
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| CN201510784904.2A Active CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
| CN201210453310.XA Active CN103046273B (en) | 2012-11-13 | 2012-11-13 | A kind of continuous mercerized cotton yarn equipment |
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| CN201510784904.2A Active CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668825A (en) * | 2013-11-30 | 2014-03-26 | 无锡大阿福信息科技有限公司 | Double-mercerizing machine |
| CN103668824A (en) * | 2013-11-30 | 2014-03-26 | 无锡大阿福信息科技有限公司 | Double-mercerizing machine |
| CN104389135A (en) * | 2014-12-01 | 2015-03-04 | 太仓市高泰机械有限公司 | Textile yarn washing machine |
| CN104878485A (en) * | 2015-05-19 | 2015-09-02 | 武汉纺织大学 | Method for removing yarn hairiness in directed accurate selection mode |
| CN105350202A (en) * | 2015-11-26 | 2016-02-24 | 江苏今达纺织实业有限公司 | Efficient hairiness removing mercerizing machine and application method thereof |
| CN108716068A (en) * | 2018-06-20 | 2018-10-30 | 绍兴柯桥育达纺染有限公司 | A kind of textile printing and dyeing process |
| CN113308829A (en) * | 2021-05-21 | 2021-08-27 | 广东溢达纺织有限公司 | Mercerizing water washing device and mercerizing water washing method |
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| CN106420170A (en) * | 2016-11-25 | 2017-02-22 | 泉州联合纸业有限公司 | Antibacterial layer forming device and method for paper diaper production line |
| CN110820233A (en) * | 2019-12-09 | 2020-02-21 | 浙江鸿盛环保科技集团有限公司 | Modularization after finishing system |
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| US3915632A (en) * | 1971-01-14 | 1975-10-28 | Cluett Peabody & Co Inc | Method and apparatus for treating cellulosic fabrics quickly with liquid ammonia |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668825A (en) * | 2013-11-30 | 2014-03-26 | 无锡大阿福信息科技有限公司 | Double-mercerizing machine |
| CN103668824A (en) * | 2013-11-30 | 2014-03-26 | 无锡大阿福信息科技有限公司 | Double-mercerizing machine |
| CN103668825B (en) * | 2013-11-30 | 2016-10-19 | 机械科学研究总院青岛分院 | A kind of mariages ray machine |
| CN104389135A (en) * | 2014-12-01 | 2015-03-04 | 太仓市高泰机械有限公司 | Textile yarn washing machine |
| CN104878485A (en) * | 2015-05-19 | 2015-09-02 | 武汉纺织大学 | Method for removing yarn hairiness in directed accurate selection mode |
| CN105350202A (en) * | 2015-11-26 | 2016-02-24 | 江苏今达纺织实业有限公司 | Efficient hairiness removing mercerizing machine and application method thereof |
| CN108716068A (en) * | 2018-06-20 | 2018-10-30 | 绍兴柯桥育达纺染有限公司 | A kind of textile printing and dyeing process |
| CN113308829A (en) * | 2021-05-21 | 2021-08-27 | 广东溢达纺织有限公司 | Mercerizing water washing device and mercerizing water washing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105442219A (en) | 2016-03-30 |
| CN105442219B (en) | 2017-05-24 |
| CN103046273B (en) | 2016-12-21 |
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Inventor after: Zeng Shanghuai Inventor before: Cao Lu |
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Effective date of registration: 20161125 Address after: 401320 Chongqing District of Banan City Jinzhu Industrial Park Applicant after: Chongqing Jiewei Mold Manufacturing Co.,Ltd. Address before: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Applicant before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20161125 Address after: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Applicant after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 226001 Jiangsu province Nantong Yuelong Road No. 179, Chongchuan District Science and Technology Park Applicant before: Nantong Xinying Design Service Co.,Ltd. |
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Effective date of registration: 20191025 Address after: 314500 Anqiao No. 2, Zhouquan Town, Tongxiang City, Jiaxing City, Zhejiang Province (in Zhejiang Jinjilong Silk Yarn Co., Ltd.) Patentee after: TONGXIANG JINLONG SILK INDUSTRY AND SILK THREAD Co.,Ltd. Address before: 401320 Chongqing District of Banan City Jinzhu Industrial Park Patentee before: Chongqing Jiewei Mold Manufacturing Co.,Ltd. |
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