CN103046273B - A kind of continuous mercerized cotton yarn equipment - Google Patents
A kind of continuous mercerized cotton yarn equipment Download PDFInfo
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- CN103046273B CN103046273B CN201210453310.XA CN201210453310A CN103046273B CN 103046273 B CN103046273 B CN 103046273B CN 201210453310 A CN201210453310 A CN 201210453310A CN 103046273 B CN103046273 B CN 103046273B
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- deflector roll
- water washing
- spray
- equipment
- temperature
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/04—Mercerising, e.g. lustring by mercerising of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
Abstract
A kind of continuous mercerized cotton yarn equipment, including the gassing apparatus being linked in sequence；A pair hot-rolling；Spray equipment A；Input deflector roll；Mercerizing tank；Output deflector roll；Spray equipment B；Water washing device；It is characterized in that described mercerizing tank includes the guide roller set being made up of about 25 groups deflector rolls, input hot-rolling and output deflector roll are provided with the driving means driving deflector roll to rotate, in mercerizing tank, on arbitrary upper deflector roll 9, pressure transducer is set, when upper deflector roll pressure increases, accelerates input and output deflector roll speed；Water washing device includes 24 grades of water washing chambers, and water washing chamber washing temperature reduces step by step.
Description
Technical field:
The present invention relates to yarn mercerising technical field, especially a kind of continuous mercerized cotton yarn equipment.
Background technology:
Mercerising refers under tension, processes the processing technique of cellulose fiber textile with soda bath, has fabric
Mercerising and yarn mercerising two kinds.Pass through mercerization finish, it is possible to make material obtain good gloss, dimensional stability, dyeability
And superior hot strength.
The basic equipment type of existing mercerising has chain mercerizer, straight roller mercerizing range, chainless mercerizing range.Mercerizing process has dry
Cloth mercerising (dry enter cloth), wet cloth mercerising (wet enter cloth) two kinds, the advantage of wet cloth mercerising be high alkali liquid permeate, process uniformly, contracting
The features such as water rate is low, dyeing uniformity is good, but shortcoming is fibric moisture waters down alkali liquor, increases and reclaims burden.So producing at present
Based on dry cloth mercerising more than in.For procedure arrangement, there is mercerising, drift post-mercerizing etc. before grey cloth mercerising, drift at present.
The most commonly used mercerization mainly has following steps:
1. alkali liquor pads: fully infiltrated in high alkali liquid by fabric.
2. water-washing step: thoroughly remove cloth cover remnants alkali liquor in water washing chamber.
3. dry.
There is problems in that for current mercerizing process and mercerizing equipment that yarn mercerising needs additionally to arrange burning as previous
Hair machine, utilizes the mode of singing to remove Yarn filoplume, it is impossible to enough coherent；There is gauffer in fabric face, to gloss after entrance mercerizing tank
There is negative effect；Repeatedly spray washing causes the waste of water resource, and high temperature washing causes fabric color fastness to reduce.
Summary of the invention:
The present invention provides a kind of equipment that can improve fabric color fastness and continuous mercerized cotton yarn process.
Another object of the present invention be to provide a kind of can be effectively improved fabric color fastness, improve mercerization effect continuous mercerized cotton yarn
Technique.
The technical scheme is that a kind of continuous mercerized cotton yarn equipment, including creel unit, the gassing apparatus that is linked in sequence；
A pair hot-rolling；Spray equipment A；Input deflector roll；Mercerizing tank；Output deflector roll；Spray equipment B；Water washing device；Dry cylinder unit with
And rolling unit, it is characterised in that described creel unit is 500-1000 bar for fixing warping coiled hair, total number, and mercerizing tank includes
The guide roller set being made up of the upper and lower deflector roll of 2-5 group, is provided with the driving dress driving deflector roll to rotate on input deflector roll and output deflector roll
Put, in mercerizing tank, on arbitrary upper deflector roll, pressure transducer is set, when upper deflector roll pressure increases, accelerate input and output deflector roll speed
Degree, the pressure that minimizing fabric or yarn shrinkage bring, prevent soaking yarn group roller stuck；Water washing device includes 2-4 level water washing chamber, washing
Case washing temperature reduces step by step.Dry cylinder unit and can be replaced infrared drying equipment.
Wherein spray equipment A is used for spraying high alkali liquid, plays the effect of preliminary wetting, and high alkali liquid concentration is 170-290g/L；
Spray equipment B is used for shower water;Sprinkling equipment A, B use the mode of batch (-type) spray, spray once at interval of 2-5s, Ji Nengjie
The about energy can play again the effect of preliminary wetting and washing；Orifice number is 100-280 hole.The spray temperature of sprinkling equipment B is 45-60
DEG C, the spray temperature more lower slightly than routine can effectively reduce cloth cover dyestuff hydrolysis degree, reduces lixiviating process and bears cloth cover color
Face rings, and improves fabric color fastness simultaneously.
Wherein water washing device includes that 2-4 level water washing chamber, one-stage water wash case temperature are 70-85 DEG C, follow-up water washing chamber washing temperature
Degree reduces step by step, typically low 5-10 DEG C than previous stage temperature；Spray equipment A and B and water washing device all connect liquids recovery
Device.
Gassing apparatus can be that electric heating is singed or lighted a fire and singes.Wherein igniting gassing apparatus includes nozzles, fume extraction apparatus.
Electric heating gassing apparatus includes rack-mount electrical heating elements and the even heat being wrapped on electrical heating elements
Pipe, even heat pipe outer surface is equipped with temperature element.Electrical heating elements uses the diameter silicon carbon-point of a diameter of 30-50mm.
Wherein heat roller temperature is 50-70 DEG C.
A kind of continuous mercerized cotton yarn technique using described continuous mercerized cotton yarn equipment: include needing fabric to be processed to pass through gassing apparatus
Carrying out filoplume process, be then passed through hot-rolling extruding and reduce fabric face gauffer, spray equipment A sprays high alkali liquid in advance, then through input
Deflector roll imports mercerizing tank and carries out mercerization finish, eventually passes output deflector roll, spray equipment B and water washing chamber washing, dries.Spray
Device A, B use the mode of batch (-type) spray, spray once at interval of 2-5s, can save the energy and can play again preliminary wetting and wash
The effect washed；Orifice number is 100-280 hole.The spray temperature of sprinkling equipment B is 45-60 DEG C, the spray temperature more lower slightly than routine
Can effectively reduce cloth cover dyestuff hydrolysis degree, reduce the negative effect to cloth cover color of the lixiviating process, improve fabric color jail simultaneously
Degree.
Wherein water washing device includes that 2-4 level water washing chamber, one-stage water wash case temperature are 70-85 DEG C, follow-up water washing chamber washing temperature
Degree reduces step by step, typically low 5-10 DEG C than previous stage temperature；Spray equipment A and B and water washing device all connect liquids recovery
Device.
Wherein pre-spray and mercerising high alkali liquid concentration are 170-290g/L.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of continuous mercerized cotton yarn equipment in the embodiment of the present invention 1；
1. gassing apparatus, 2. fume extraction apparatus, 3. hot-rolling；4. spray equipment A, 5. input deflector roll, 6. retracting device, 7. pressure
Induction apparatus, 8. output deflector roll, 9. goes up deflector roll, 10. spray equipment B, 11. one-stage water wash casees, 12. drying units.
Specific embodiment:
Embodiment 1:
Seeing Fig. 1, a kind of continuous mercerized cotton yarn equipment, including the gassing apparatus 1 being linked in sequence, gassing apparatus includes fume extraction apparatus
2；A pair hot-rolling 3, can reduce fabric face gauffer by the hot extrusion of hot-rolling, improves mercerization effect；Input deflector roll；Spray dress
Put A；Mercerizing tank；Output deflector roll 8；Spray equipment B；Water washing device；Dry cylinder unit and rolling unit；Wherein said mercerising
Groove includes the guide roller set being made up of the upper and lower deflector roll of 2-5 group, is provided with and drives deflector roll to rotate on input hot-rolling and output deflector roll
Driving means, arranges pressure transducer 7 on arbitrary upper deflector roll 9 in mercerizing tank, when upper deflector roll pressure increases, accelerates input and output
Deflector roll speed, alleviates the pressure that yarn shrinkage brings, prevents stuck.Spray equipment A is used for spraying high alkali liquid, plays preliminary wetting
Effect；Spray equipment B is used for shower water；Sprinkling equipment A, B use the mode of batch (-type) spray, spray once at interval of 2-5s,
The energy can be saved and can play again the effect of preliminary wetting and washing；Orifice number is 160 holes.The spray temperature of sprinkling equipment B is 45-
60 DEG C, the spray temperature more lower slightly than routine can effectively reduce cloth cover dyestuff hydrolysis degree, reduces lixiviating process to cloth cover color
Negative effect, improves fabric color fastness simultaneously.Water washing device includes that 2-4 level water washing chamber, one-stage water wash case temperature are 70-85 DEG C,
Follow-up water washing chamber washing temperature reduces step by step, typically low 5-10 DEG C than previous stage temperature；Spray equipment A and B and water washing device
All connect and have liquid withdrawal system.
Embodiment 2:
A kind of continuous mercerized cotton yarn technique using this mercerizing equipment, carries out hair including needing fabric to be processed by gassing apparatus
Plumage processes, and is then passed through hot-rolling extruding and reduces fabric face gauffer, and spray equipment A sprays high alkali liquid in advance, then leads through input deflector roll
Enter mercerizing tank and carry out mercerization finish, eventually pass output deflector roll, spray equipment B and water washing chamber washing, dry.Sprinkling equipment A,
B uses the mode of batch (-type) spray, sprays once at interval of 2-5s, can save the energy and can play again the effect of preliminary wetting and washing
Really；Orifice number is 180 holes.The spray temperature of sprinkling equipment B is 45-60 DEG C, and the spray temperature more lower slightly than routine can effectively reduce
Cloth cover dyestuff hydrolysis degree, reduces the negative effect to cloth cover color of the lixiviating process, improves fabric color fastness simultaneously.Wherein wash
Device includes that 2-4 level water washing chamber, one-stage water wash case temperature are 70-85 DEG C, and follow-up water washing chamber washing temperature reduces step by step, typically than
Previous stage temperature is low 5-10 DEG C；Spray equipment 1 and 2 and water washing device all connect and have liquid withdrawal system.Spray and mercerising
It is 170-290g/L by high alkali liquid concentration.
Embodiment 3:
A kind of continuous mercerized cotton yarn technique using this mercerizing equipment, is carried out 60s purple jacquard weave at filoplume by gassing apparatus
Reason, is then passed through hot-rolling extruding and reduces fabric face gauffer, and spray equipment A sprays high alkali liquid in advance, then imports silk through input deflector roll
Light groove carries out mercerization finish, eventually passes output deflector roll, spray equipment B and water washing chamber washing, dries.Sprinkling equipment A, B adopt
By the mode of batch (-type) spray, spray once at interval of 2-5s, the energy can be saved and can play again the effect of preliminary wetting and washing；
Orifice number is 270 holes.The spray temperature of sprinkling equipment B is 45-60 DEG C, and the spray temperature more lower slightly than routine can effectively reduce cloth cover
Dyestuff hydrolysis degree, reduces the negative effect to cloth cover color of the lixiviating process, improves fabric color fastness simultaneously.Wherein water washing device
Including 2-4 level water washing chamber, one-stage water wash case temperature is 70-85 DEG C, and follow-up water washing chamber washing temperature reduces step by step, and typically ratio is previous
Level temperature is low 5-10 DEG C；Spray equipment 1 and 2 and water washing device all connect and have liquid withdrawal system.Pre-spray and mercerising are used
High alkali liquid concentration is 170-290g/L.Recording color fastness is 4.5.
In order to further illustrate beneficial effects of the present invention, plurality of color of the prior art is used to weave cotton cloth, respectively according to often
Rule technique and present invention process process, and detect color fastness.
Common process, for singing, fully being infiltrated in high alkali liquid by fabric, thoroughly removes cloth cover remnants alkali liquor in water washing chamber,
Drying, parameter is conventional parameter.
Result such as following table:
| Trade name | Common process | The present invention |
| 60s purple jacquard weave | 3.5 | 4 |
| 40*70/2 redness forging stricture of vagina | 4 | 4.5 |
| 40S indigo plant BAIGE poplin cloth | 3.5 | 4.5 |
| The blue white red trichromatism each poplin cloth of 120s/2 | 4 | 4.5 |
| The red green black trichroism jacquard weave of 70s | 3 | 3.5 |
| 100/2 red-black bar twill | 4 | 4 |
| 32s bottle green twill | 2.5 | 3 |
As can be seen from the above table, the yarn-dyed fabric of same kind, after using present device and processing technique, color fastness ratio
Common process has part to improve.
Above-described embodiment unrestricted the scope of the claims of the present invention, all equivalence enforcement done without departing from the present invention or change,
Should be included in this case the scope of the claims.
Claims (1)
1. a continuous mercerized cotton yarn equipment, including creel unit, the following device that is linked in sequence: gassing apparatus；A pair hot-rolling；Spray
Device A；Input deflector roll；Mercerizing tank；Output deflector roll；Spray equipment B；Water washing device；Dry cylinder unit and rolling unit, its
Being characterised by that described creel unit is 500-1000 bar for fixing warping coiled hair, total number, mercerizing tank includes being led up and down by 2-5 group
The guide roller set of roller composition, appoints in being provided with the driving means driving deflector roll to rotate, mercerizing tank on input deflector roll and output deflector roll
Pressure transducer is set on deflector roll on one, when upper deflector roll pressure increases, accelerates input and output deflector roll speed by driving means；
Water washing device includes 2-4 level water washing chamber, and water washing chamber washing temperature reduces step by step；One-stage water wash case temperature is 70-85 DEG C, follow-up water
Tank-washer washing temperature reduces step by step, typically low 5-10 DEG C than previous stage temperature；Spray equipment A and B and water washing device all connect
Recycle by circulating device after having liquid withdrawal system, retracting device to process；Spray equipment A is used for spraying concentrated base
Liquid, plays the effect of preliminary wetting, and high alkali liquid concentration is 170-290g/L；Spray equipment B is used for shower water, and spray equipment A, B adopt
By the mode of batch (-type) spray, spray once at interval of 2-5s；Gassing apparatus is electric heating gassing apparatus or igniting gassing apparatus, electricity
Hot gassing apparatus includes rack-mount electrical heating elements and the even heat pipe being wrapped on electrical heating elements, outside even heat pipe
Surface uses the diameter silicon carbon-point of a diameter of 30-50mm equipped with temperature element, electrical heating elements；
Heat roller temperature is 50 DEG C.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510784904.2A CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
| CN201210453310.XA CN103046273B (en) | 2012-11-13 | 2012-11-13 | A kind of continuous mercerized cotton yarn equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210453310.XA CN103046273B (en) | 2012-11-13 | 2012-11-13 | A kind of continuous mercerized cotton yarn equipment |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510784904.2A Division CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103046273A CN103046273A (en) | 2013-04-17 |
| CN103046273B true CN103046273B (en) | 2016-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510784904.2A Active CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
| CN201210453310.XA Active CN103046273B (en) | 2012-11-13 | 2012-11-13 | A kind of continuous mercerized cotton yarn equipment |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510784904.2A Active CN105442219B (en) | 2012-11-13 | 2012-11-13 | Continuous mercerizing process |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668825B (en) * | 2013-11-30 | 2016-10-19 | 机械科学研究总院青岛分院 | A kind of mariages ray machine |
| CN103668824A (en) * | 2013-11-30 | 2014-03-26 | 无锡大阿福信息科技有限公司 | Double-mercerizing machine |
| CN104389135A (en) * | 2014-12-01 | 2015-03-04 | 太仓市高泰机械有限公司 | Textile yarn washing machine |
| CN104878485B (en) * | 2015-05-19 | 2017-03-22 | 武汉纺织大学 | Method for removing yarn hairiness in directed accurate selection mode |
| CN105350202A (en) * | 2015-11-26 | 2016-02-24 | 江苏今达纺织实业有限公司 | Efficient hairiness removing mercerizing machine and application method thereof |
| CN106420170A (en) * | 2016-11-25 | 2017-02-22 | 泉州联合纸业有限公司 | Antibacterial layer forming device and method for paper diaper production line |
| CN108716068A (en) * | 2018-06-20 | 2018-10-30 | 绍兴柯桥育达纺染有限公司 | A kind of textile printing and dyeing process |
| CN110820233A (en) * | 2019-12-09 | 2020-02-21 | 浙江鸿盛环保科技集团有限公司 | Modularization after finishing system |
| CN113308829A (en) * | 2021-05-21 | 2021-08-27 | 广东溢达纺织有限公司 | Mercerizing water washing device and mercerizing water washing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3915632A (en) * | 1971-01-14 | 1975-10-28 | Cluett Peabody & Co Inc | Method and apparatus for treating cellulosic fabrics quickly with liquid ammonia |
| CN2908574Y (en) * | 2006-03-06 | 2007-06-06 | 润泰全球股份有限公司 | Mercerising machine |
| CN101289797A (en) * | 2007-04-16 | 2008-10-22 | 张琦 | Knitting tubular open width refining rinsing combination machine |
| CN102560932A (en) * | 2011-12-15 | 2012-07-11 | 江苏红旗印染机械有限公司 | Straight roller immersion device for knitted fabric |
| CN203247411U (en) * | 2012-11-13 | 2013-10-23 | 南通芯迎设计服务有限公司 | Continuous mercerizing device |
-
2012
- 2012-11-13 CN CN201510784904.2A patent/CN105442219B/en active Active
- 2012-11-13 CN CN201210453310.XA patent/CN103046273B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3915632A (en) * | 1971-01-14 | 1975-10-28 | Cluett Peabody & Co Inc | Method and apparatus for treating cellulosic fabrics quickly with liquid ammonia |
| CN2908574Y (en) * | 2006-03-06 | 2007-06-06 | 润泰全球股份有限公司 | Mercerising machine |
| CN101289797A (en) * | 2007-04-16 | 2008-10-22 | 张琦 | Knitting tubular open width refining rinsing combination machine |
| CN102560932A (en) * | 2011-12-15 | 2012-07-11 | 江苏红旗印染机械有限公司 | Straight roller immersion device for knitted fabric |
| CN203247411U (en) * | 2012-11-13 | 2013-10-23 | 南通芯迎设计服务有限公司 | Continuous mercerizing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103046273A (en) | 2013-04-17 |
| CN105442219B (en) | 2017-05-24 |
| CN105442219A (en) | 2016-03-30 |
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Inventor after: Zeng Shanghuai Inventor before: Cao Lu |
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Effective date of registration: 20161125 Address after: 401320 Chongqing District of Banan City Jinzhu Industrial Park Applicant after: Chongqing Jiewei Mold Manufacturing Co.,Ltd. Address before: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Applicant before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20161125 Address after: Tianhe District Tong East Road Guangzhou city Guangdong province 510665 B-101 No. 5, room B-118 Applicant after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 226001 Jiangsu province Nantong Yuelong Road No. 179, Chongchuan District Science and Technology Park Applicant before: Nantong Xinying Design Service Co.,Ltd. |
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Effective date of registration: 20191025 Address after: 314500 Anqiao No. 2, Zhouquan Town, Tongxiang City, Jiaxing City, Zhejiang Province (in Zhejiang Jinjilong Silk Yarn Co., Ltd.) Patentee after: TONGXIANG JINLONG SILK INDUSTRY AND SILK THREAD Co.,Ltd. Address before: 401320 Chongqing District of Banan City Jinzhu Industrial Park Patentee before: Chongqing Jiewei Mold Manufacturing Co.,Ltd. |
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