CN219099556U - Loom of multi-layer yarn sizing and dyeing combined equipment - Google Patents
Loom of multi-layer yarn sizing and dyeing combined equipment Download PDFInfo
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- CN219099556U CN219099556U CN202320141919.7U CN202320141919U CN219099556U CN 219099556 U CN219099556 U CN 219099556U CN 202320141919 U CN202320141919 U CN 202320141919U CN 219099556 U CN219099556 U CN 219099556U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to the technical field of sizing and dyeing combined machine equipment, in particular to a beam loom of multi-layer yarn sizing and dyeing combined machine. Comprises a frame, a yarn traction device, a beam yarn winding device, a beam upper and lower bracket mechanism and a yarn leveling mechanism; the yarn traction device comprises a traction roller, a yarn guide roller and a yarn traction motor; the two ends of the traction roller are arranged on the machine frame through bearings, the two ends of the two transition rollers are respectively arranged on the machine frames on the two sides of the traction roller through bearings, the yarn traction motor is arranged on the machine frame, and an output shaft of the yarn traction motor is connected with one end of the traction roller; the beam yarn winding device comprises a beam, a beam installation machine box I, a beam transmission motor, a beam transmission short shaft, a beam pressing cylinder I, a beam installation machine box II, a beam installation short shaft and a beam pressing cylinder II. The beam upper and lower bracket mechanism comprises beam upper and lower brackets and a beam lifting cylinder. The yarn leveling mechanism comprises a yarn leveling roller, a yarn leveling roller bracket mounting shaft and a constant pressure cylinder.
Description
Technical Field
The utility model relates to the technical field of sizing and dyeing combined machine equipment, in particular to a beam loom of multi-layer yarn sizing and dyeing combined machine.
Background
The sizing and dyeing machine is an important process production device for various fabric yarns, and the sizing and dyeing combined machine is used for finishing the whole processing flow by high-temperature drying and shaft winding after dip dyeing and pad dyeing of the fabric, has the advantages of high mechanization degree, strong treatment capacity of the printed and dyed fabric, optimized improvement of production environment and the like, but the traditional sizing and dyeing combined machine is only provided with a loom head for single-layer yarn traction, the yarn loom shaft winding is low in production efficiency and not energy-saving, and the production cost of enterprises is high.
Disclosure of Invention
The utility model aims at overcoming the defects, and provides a beam loom of a multi-layer yarn sizing-dyeing combined device, which improves the productivity, reduces the energy consumption and reduces the sewage discharge and the labor cost on the basis of the sizing-dyeing combined device.
The beam loom of the multi-layer yarn sizing and dyeing combined equipment is realized by adopting the following technical scheme:
the loom of the multi-layer yarn sizing and dyeing combined device comprises a frame, a yarn traction device, a loom beam yarn winding device, a loom beam upper and lower bracket mechanism and a yarn leveling mechanism.
The yarn traction device comprises a traction roller, a yarn guide roller and a yarn traction motor. The two ends of the traction roller are arranged on the frame through bearings, the two ends of the two yarn guide rollers are respectively arranged on the frames at the two ends of the traction roller through bearings, the yarn traction motor is arranged on the frame, and an output shaft of the yarn traction motor is connected with one end of the traction roller.
The beam yarn winding device comprises a beam, a beam installation machine box I, a beam transmission motor, a beam transmission short shaft, a beam pressing cylinder I, a beam installation machine box II, a beam installation short shaft and a beam pressing cylinder II.
The first loom beam installation case and the second loom beam installation case are installed at the front part of the yarn traction device, the loom beam transmission motor is installed on one side of the first loom beam installation case, the loom beam transmission short shaft is installed on the first loom beam installation case, the first loom beam compression cylinder is installed on the other side of the first loom beam installation case, and a push rod of the first loom beam compression cylinder is connected with the loom beam transmission short shaft and can push the loom beam transmission short shaft to compress the end part of the loom beam. The end part of the driving short shaft of the beam is provided with a driving pin shaft which is matched with the end part of the beam, the driving motor of the beam drives the driving short shaft of the beam through a driving chain wheel and a driving chain to drive the beam to rotate, and the winding yarn traction device transmits the yarn layer.
The beam installation short shaft is arranged on the beam installation case II, the beam pressing cylinder II is arranged on one side of the beam installation case II, and a push rod of the beam pressing cylinder II is connected with the beam installation short shaft and can push the beam transmission short shaft to press the end part of the beam.
One end of the beam is arranged on a beam transmission short shaft, the other end of the beam is arranged on a beam installation short shaft, and two ends of the beam are pressed by a beam pressing cylinder I and a beam pressing cylinder II.
The beam upper and lower bracket mechanism comprises beam upper and lower brackets and beam lifting cylinders. The two beam lifting cylinders are respectively arranged on the inner sides of the first beam installation case and the second beam installation case, the two beam upper and lower brackets are respectively arranged on the lower parts of the inner sides of the first beam installation case and the second beam installation case, push rods of the two beam lifting cylinders are respectively connected with the two beam upper and lower brackets, the two beam upper and lower brackets are arranged at two ends of the beam, the end parts of the beam are respectively aligned to the transmission short shaft of the beam and the installation short shaft of the beam when the beam is lifted, and the beam pressing cylinder I and the beam pressing cylinder II at two ends of the beam are started to press the two ends of the beam. After the winding yarn layer of the beam is fully wound, the beam pressing cylinder I and the beam pressing cylinder II at the two ends of the beam are loosened, the two beam lifting cylinders are started simultaneously, push rods of the two beam lifting cylinders are lowered to drive the two beam upper and lower brackets to support the two ends of the beam to be lowered, the beam is separated from a beam transmission short shaft and a beam installation short shaft, and the beam is transferred onto a beam transfer trolley and transferred to the next procedure.
The yarn leveling mechanism is arranged on one side of the beam yarn winding device. The yarn leveling mechanism comprises a yarn leveling roller, a yarn leveling roller bracket mounting shaft and a constant pressure cylinder. Two ends of a flat yarn roller bracket mounting shaft are mounted on a first loom shaft mounting machine box and a second loom shaft mounting machine box through bearings, one ends of two flat yarn roller brackets are mounted on the flat yarn roller bracket mounting shaft, two flat yarn rollers are mounted at the other ends of the two flat yarn roller brackets, two constant pressure cylinders are mounted at the lower part of the flat yarn roller bracket mounting shaft, and push rods of the two constant pressure cylinders are respectively connected with the flat yarn roller bracket mounting shaft.
The flat yarn roller bracket mounting shaft can adopt a square shaft.
When the yarn leveling mechanism is used, two constant pressure air cylinders are started, push rods of the two constant pressure air cylinders push the yarn leveling roller bracket to rotate, the yarn leveling roller bracket and the yarn leveling roller are driven to rotate, and the yarn leveling roller is tightly abutted to the outer part of a winding yarn layer of a loom beam by constant pressure, so that the winding yarn layer of the loom beam is leveled.
The loom fitting of the multi-layer yarn sizing and dyeing combined equipment is sleeved with an electric control box, the electric control box is provided with an electric control switch, and the electric control box is internally provided with electric control components such as an alternating current contactor, a motor controller, a pressure cylinder controller and the like.
When the loom of the multi-layer yarn sizing and dyeing combined device works, a yarn traction motor is started to drag the multi-layer yarn sizing and dyeing combined device to dye, dry and layer the layered yarn layers, the multi-layer yarn sizing and dyeing combined device is wound on the loom beam, a loom beam transmission motor is started to transmit a loom beam through a loom beam transmission short shaft, the wound yarn layers are wound on the loom beam, a flat yarn roller is tightly abutted to the outer part of the wound yarn layers of the loom beam by constant pressure, the loom beam winding yarn layers are leveled, after the loom beam winding yarn layers are fully wound, the yarn traction motor and the loom beam transmission motor are stopped, a constant pressure cylinder is closed, the flat yarn roller leaves the loom beam winding yarn layers, two loom beam lifting cylinders are started to drive two loom beam upper and lower brackets to support two ends of the loom beam, the loom beam pressing cylinder I and the loom beam pressing cylinder II are closed to reset the loom beam transmission short shaft and the loom beam installation short shaft, the two loom beam upper and lower brackets are supported to descend the two ends of the loom beam, and the loom beam winding full of the loom beam is separated from the loom beam transmission short shaft and the loom beam installation short shaft, and the loom beam is moved onto a loom beam carrier to be transported to a next procedure.
The beam machine of the multi-layer yarn sizing and dyeing combined device is matched with the multi-layer yarn sizing and dyeing combined device for use, and the productivity is improved, the energy consumption is reduced, and the sewage discharge and the labor cost are reduced on the basis of the sizing and dyeing combined device.
The beam loom of the multi-layer yarn sizing and dyeing combined equipment is reasonable in design and compact in structure, and is matched with the multi-layer yarn sizing and dyeing combined equipment, so that the multi-layer sizing and dyeing combined equipment increases the thickness of yarns, improves the binding rate of a padder to the yarns, improves the dyeing rate and the dyeing fastness, improves the efficiency by 90 percent, saves 80 percent of electric energy and heat energy, reduces 50 percent of sewage discharge, and reduces 50 percent of labor and cost.
The utility model aims to improve the productivity, reduce the energy consumption and reduce the sewage discharge and the labor cost on the basis of a pulp dyeing combination machine.
Because one or more sets of beam machines are added on the basis of the original size dyeing combination machine, the synchronous production of the multi-layer yarns is carried out by utilizing the boiling, coloring, sizing, drying and other systems of the size dyeing machine, and the aim of one machine for producing more yarns is fulfilled.
Drawings
The utility model will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic block diagram of a multi-layer yarn size dyeing combination apparatus.
Fig. 2 is a schematic diagram of the structure of a loom of a multi-layer yarn sizing-dyeing combined device.
In the figure: 1. a frame, a yarn traction device, a beam yarn winding device, a beam upper and lower bracket mechanism, a beam lower bracket mechanism and a yarn leveling mechanism;
21. traction rollers 22, yarn guide rollers 23 and yarn traction motors; 31. the loom beam 32, loom beam installation chassis I, 33, loom beam transmission motor, 34, loom beam transmission short shaft, 35, loom beam compression cylinder I, 36, loom beam installation chassis II, 37, loom beam installation short shaft, 38, loom beam compression cylinder II, 39, transmission pin; 41. the upper and lower brackets of the beam, 42 and the beam lifting cylinder; 51. the yarn leveling device comprises yarn leveling rollers 52, yarn leveling roller brackets 53, yarn leveling roller bracket mounting shafts 54 and constant pressure air cylinders.
Detailed Description
Referring to fig. 1 and 2, the multi-layer yarn sizing and dyeing combined device comprises a plurality of groups of white warp beam groups, a scouring machine, a plurality of groups of dyeing tanks, a plurality of groups of padders, a plurality of groups of oxidation frames, a washing machine, a first dryer, a sizing machine, a second dryer, a first yarn storage frame, a first yarn layering region, a first beam loom, a yarn aisle, a second yarn storage frame, a second yarn layering region and a second beam loom which are sequentially arranged.
The beam loom is at least provided with two sets.
The loom of the multi-layer yarn sizing and dyeing combined device comprises a frame 1, a yarn traction device 2, a loom beam yarn winding device 3, a loom beam upper and lower bracket mechanism 4 and a yarn leveling mechanism 5.
The yarn traction device 2 comprises a traction roller 21, a yarn guide roller 22 and a yarn traction motor 23. The two ends of the traction roller 21 are arranged on the frame 1 through bearings, the two ends of the two yarn guide rollers 22 are respectively arranged on the frame 1 at the two ends of the traction roller 21 through bearings, the yarn traction motor 23 is arranged on the frame 1, and an output shaft of the yarn traction motor 23 is connected with one end of the traction roller. The yarn traction motor 23 drives the traction roller 21, the traction roller 21 draws the dyed yarn layers separated by the yarn layers to the beam machine, and the dyed yarn layers are guided to the beam 31 of the beam yarn winding device 3 through the yarn guide roller 22 to be wound.
The beam yarn winding device 3 comprises a beam 31, a beam mounting machine box I32, a beam transmission motor 33, a beam transmission short shaft 34, a beam compression cylinder I35, a beam mounting machine box II 36, a beam mounting short shaft 37 and a beam compression cylinder II 38.
The first loom beam installing case 32 and the second loom beam installing case 36 are arranged at the front part of the yarn traction device 2, the loom beam transmission motor 33 is arranged at one side of the first loom beam installing case 32, the loom beam transmission short shaft 34 is arranged on the first loom beam installing case 32, the first loom beam compression cylinder 35 is arranged at the other side of the first loom beam installing case 32, and a push rod of the first loom beam compression cylinder 35 is connected with the loom beam transmission short shaft 34 and can push the loom beam transmission short shaft 34 to compress the end part of the loom beam 31. The end of the beam transmission short shaft 34 is provided with a transmission pin shaft 39 which is matched with the end of the beam 31, the beam transmission motor 33 transmits the beam transmission short shaft 34 through a transmission chain wheel and a transmission chain to drive the beam 31 to rotate, and the winding yarn traction device 2 transmits the yarn layer.
The beam installation short shaft 37 is arranged on the beam installation case II 36, the beam pressing cylinder II 38 is arranged on one side of the beam installation case II 36, and a push rod of the beam pressing cylinder II 38 is connected with the beam installation short shaft 37 and can push the beam transmission short shaft 37 to press the end part of the beam 31.
One end of the beam 31 is arranged on a beam transmission short shaft 34, the other end of the beam 31 is arranged on a beam installation short shaft 37, and two ends of the beam 31 are pressed by a beam pressing cylinder I35 and a beam pressing cylinder II 38. A driving pin 39 is arranged on the driving short shaft 34 of the driving shaft, and is matched with a driving hole at one end of the driving shaft 31 to drive the driving shaft 31.
The beam upper and lower bracket mechanism 4 comprises two beam upper and lower brackets 41 and a beam lifting cylinder 42. The two beam lifting cylinders 41 are respectively arranged on the inner sides of the first beam installation case 32 and the second beam installation case 36, the two beam upper and lower brackets 41 are respectively arranged on the inner lower parts of the first beam installation case 32 and the second beam installation case 36, push rods of the two beam lifting cylinders 42 are respectively connected with the two beam upper and lower brackets 41, the two beam upper and lower brackets 41 are arranged at two ends of the beam 31, the ends of the beam 31 are respectively aligned and arranged on the beam transmission short shaft 34 and the beam installation short shaft 37 when the push rods of the two beam lifting cylinders 42 push the beam, and the beam compression cylinders 35 and the beam compression cylinders 38 at two ends of the beam 31 are started to compress the two ends of the beam 31. After the winding yarn layer of the beam is fully wound, the beam pressing cylinder I35 and the beam pressing cylinder II 38 at the two ends of the beam 31 are loosened, the two beam lifting cylinders 42 are started simultaneously, push rods of the two beam lifting cylinders 42 are lowered to drive the two beam upper and lower brackets 41 to support the two ends of the beam 31 to be lowered, the beam transmission short shaft 34 and the beam installation short shaft 37 are separated, the beam is transferred to a beam carrying trolley, and the beam is transferred to the next procedure.
The yarn leveling mechanism 5 is arranged on one side of the beam yarn winding device 2. The yarn leveling mechanism 5 comprises a yarn leveling roller 51, a yarn leveling roller bracket 52, a yarn leveling roller bracket mounting shaft 53 and a constant pressure cylinder 54. Two ends of a flat yarn roller bracket mounting shaft 53 are mounted on the first beam mounting machine case 32 and the second beam mounting machine case 36 through bearings, one end of two flat yarn roller brackets 52 are mounted on the flat yarn roller bracket mounting shaft 53, two flat yarn rollers 51 are mounted on the other ends of the two flat yarn roller brackets 52, two constant pressure air cylinders 54 are mounted on the lower portion of the flat yarn roller bracket mounting shaft 53, and push rods of the two constant pressure air cylinders 54 are respectively connected with the flat yarn roller bracket mounting shaft 53.
The flat yarn roller bracket mounting shaft 53 can adopt a square shaft.
When the yarn leveling mechanism 5 is used, two constant pressure air cylinders 54 are started, push rods of the two constant pressure air cylinders push the yarn leveling roller bracket mounting shaft 53 to rotate and drive the yarn leveling roller bracket 52 and the yarn leveling roller 51 to rotate, and the yarn leveling roller 53 is tightly abutted to the outer part of a winding yarn layer of the beam 31 by constant pressure, so that the winding yarn layer of the beam is leveled.
The loom fitting of the multi-layer yarn sizing and dyeing combined equipment is sleeved with an electric control box, the electric control box is provided with an electric control switch, and the electric control box is internally provided with electric control components such as an alternating current contactor, a motor controller, a pressure cylinder controller and the like.
When the loom of the multi-layer yarn sizing and dyeing combined device works, the yarn traction motor 23 is started to drag the multi-layer yarn sizing and dyeing combined device to dye, dry and delaminate the yarn layers, the multi-layer yarn sizing and dyeing combined device is wound on the loom beam 31, the loom beam transmission motor 33 is started to transmit the loom beam through the loom beam transmission short shaft 34, the yarn layers are wound, the flat yarn roller 51 is tightly abutted against the outer part of the wound yarn layers of the loom beam 31 with constant pressure, the wound yarn layers of the loom beam are leveled, the yarn traction motor 23 and the loom beam transmission motor 33 are stopped after the wound yarn layers of the loom beam are fully wound, the constant pressure cylinder 54 is closed, the flat yarn roller 51 leaves the beam winding yarn layer, two beam lifting cylinders 54 are started to drive the two beam upper and lower brackets 41 to support the two ends of the beam 31, the beam pressing cylinder I35 and the beam pressing cylinder II 38 are closed to reset the beam transmission short shaft 34 and the beam installation short shaft 37, the two beam upper and lower brackets 41 support the two ends of the beam 31 to descend, the beam 31 which winds the yarn layer is separated from the beam transmission short shaft 34 and the beam installation short shaft 37, and the beam 31 is transferred to a beam carrying trolley to be transferred to the next procedure.
Claims (8)
1. The loom of the multi-layer yarn sizing and dyeing combined equipment is characterized by comprising a frame, a yarn traction device, a loom beam yarn winding device, a loom beam upper and lower bracket mechanism and a yarn leveling mechanism;
the yarn traction device comprises a traction roller, a yarn guide roller and a yarn traction motor; the two ends of the traction roller are arranged on the frame through bearings, the two ends of the two yarn guide rollers are respectively arranged on the frames at the two ends of the traction roller through bearings, the yarn traction motor is arranged on the frame, and an output shaft of the yarn traction motor is connected with one end of the traction roller;
the beam yarn winding device comprises a beam, a beam installation machine box I, a beam transmission motor, a beam transmission short shaft, a beam compression cylinder I, a beam installation machine box II, a beam installation short shaft and a beam compression cylinder II;
the beam upper and lower bracket mechanism comprises two beam upper and lower brackets and a beam lifting cylinder;
the yarn leveling mechanism is arranged on one side of the beam yarn winding device and comprises a yarn leveling roller, a yarn leveling roller bracket mounting shaft and a constant pressure cylinder.
2. The beam loom of the multi-layer yarn sizing and dyeing combined equipment according to claim 1, wherein the first beam installation machine box and the second beam installation machine box are arranged at the front part of the yarn traction device, the beam transmission motor is arranged at one side of the first beam installation machine box, the beam transmission short shaft is arranged on the first beam installation machine box, the first beam compression cylinder is arranged at the other side of the first beam installation machine box, and a push rod of the first beam compression cylinder is connected with the beam transmission short shaft and can push the beam transmission short shaft to compress the end part of the beam;
the beam installation short shaft is arranged on the beam installation case II, the beam pressing cylinder II is arranged on one side of the beam installation case II, and a push rod of the beam pressing cylinder II is connected with the beam installation short shaft and can push the beam transmission short shaft to press the end part of the beam.
3. The beam machine of a multi-layer yarn sizing and dyeing combination device according to claim 1 or 2, wherein one end of the beam is mounted on a beam transmission short shaft, the other end of the beam is mounted on a beam mounting short shaft, and the two ends of the beam are pressed by a beam pressing cylinder one and a beam pressing cylinder two.
4. The beam machine of the multi-layer yarn sizing and dyeing combination equipment according to claim 1, wherein a transmission pin shaft is arranged at the end part of a beam transmission short shaft and is matched with the end part of the beam, a beam transmission motor is used for transmitting the beam transmission short shaft through a transmission chain wheel and a transmission chain to transmit the beam rotation, and a winding yarn traction device is used for transmitting the yarn layer.
5. The beam machine of a multi-layer yarn size dyeing combination according to claim 1, characterized in that,
the two beam lifting cylinders are respectively arranged on the inner sides of the first beam installation case and the second beam installation case, the two beam upper and lower brackets are respectively arranged on the lower parts of the inner sides of the first beam installation case and the second beam installation case, push rods of the two beam lifting cylinders are respectively connected with the two beam upper and lower brackets, the two beam upper and lower brackets are arranged at two ends of the beam, the end parts of the beam are respectively aligned to the transmission short shaft of the beam and the installation short shaft of the beam when the beam is lifted, and the beam pressing cylinder I and the beam pressing cylinder II at two ends of the beam are started to press the two ends of the beam.
6. The beam machine of a multi-layer yarn size dyeing combination according to claim 1, characterized in that,
after the winding yarn layer of the beam is fully wound, the beam pressing cylinder I and the beam pressing cylinder II at the two ends of the beam are loosened, the two beam lifting cylinders are started simultaneously, push rods of the two beam lifting cylinders are lowered to drive the two beam upper and lower brackets to support the two ends of the beam to be lowered, the beam is separated from a beam transmission short shaft and a beam installation short shaft, and the beam is transferred onto a beam transfer trolley and transferred to the next procedure.
7. The beam machine of a multi-layer yarn size dyeing combination according to claim 1, characterized in that,
two ends of a flat yarn roller bracket mounting shaft are mounted on a first loom shaft mounting machine box and a second loom shaft mounting machine box through bearings, one ends of two flat yarn roller brackets are mounted on the flat yarn roller bracket mounting shaft, two flat yarn rollers are mounted at the other ends of the two flat yarn roller brackets, two constant pressure cylinders are mounted at the lower part of the flat yarn roller bracket mounting shaft, and push rods of the two constant pressure cylinders are respectively connected with the flat yarn roller bracket mounting shaft.
8. The beam machine of a multi-layer yarn sizing combination as recited in claim 1, wherein the flat yarn roll carriage mounting shaft is square.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320141919.7U CN219099556U (en) | 2023-02-07 | 2023-02-07 | Loom of multi-layer yarn sizing and dyeing combined equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320141919.7U CN219099556U (en) | 2023-02-07 | 2023-02-07 | Loom of multi-layer yarn sizing and dyeing combined equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219099556U true CN219099556U (en) | 2023-05-30 |
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ID=86464813
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320141919.7U Active CN219099556U (en) | 2023-02-07 | 2023-02-07 | Loom of multi-layer yarn sizing and dyeing combined equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219099556U (en) |
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2023
- 2023-02-07 CN CN202320141919.7U patent/CN219099556U/en active Active
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