CN101935927B - Gear swing-arm single-motor jig dyeing machine - Google Patents
Gear swing-arm single-motor jig dyeing machine Download PDFInfo
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- CN101935927B CN101935927B CN201010156173A CN201010156173A CN101935927B CN 101935927 B CN101935927 B CN 101935927B CN 201010156173 A CN201010156173 A CN 201010156173A CN 201010156173 A CN201010156173 A CN 201010156173A CN 101935927 B CN101935927 B CN 101935927B
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- cloth beam
- gear
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- fabric
- right cloth
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Abstract
The invention provides a gear swing-arm single-motor jig dyeing machine which relates to a jig dyeing machine in the technical field of weaving and dyeing machines. The invention aims at designing a novel transmission mechanism with the characteristics of simpler structure, device matched investment reduction, motor power reduction, energy saving, stable operation, convenient maintenance, and thelike. Disclosed by adopting a picture 2, a main-drive swing gear 13 is arranged at the upper end of a transmission supporting arm 4, a passive large gear 7 is respectively arranged on one end shafts of a left and a right cloth roller 10, and an air cylinder 3 is connected with the transmission supporting arm 4, has an action of towing an extension function and is in tight contact with the passivelarge gears 7 arranged on the left and right cloth rollers 10. When the right cloth roller 10 reversely operates, the air cylinder 3 has the actions of automatically towing the extension function, isin tight contact with the passive large gear 7 arranged on the right cloth roller 10 and realizes the repeated alternating operation function of the left and right cloth rollers 10. The gear swing-arm single-motor jig dyeing machine is characterized by reducing power of an electric motor 1 and the matched investment of one electric motor 1 and one speed reducer 2, obviously saving electric energyand smoothly operating and can be quickly operated. Owing to the adoption of a novel transmission structure, the structure of the device is more simple and compact, the manufacturing cost of the device is reduced, and more importantly, the gear swing-arm single-motor jig dyeing machine is capable of saving large numbers of energy sources, reducing production cost and increasing economic benefit for users.
Description
Technical field
The present invention relates to the technical field of textile dyeing machinery.Particularly be applicable to the dye jigger that the textile printing and dyeing industry open width is contaminated.
Background technology
In recent years, the common open width dyeing apparatus in market mainly contains to move back and boils rinsing combination machine and dye jigger.Move back that to boil the rinsing combination machine floor space big, one-time investment is many, the small lot trial-production of incompatibility fabric and producing.Existing dye jigger on the market, price is low, and floor space is little, adapts to small lot trial-production and production, meets the present market demand, receives the welcome of printing and dyeing producer.But the most producers of the dye jigger of producing at present both at home and abroad adopt the bi-motor structure, its shortcoming has two: the one, increased the input of motor, reductor, and the acquisition cost of equipment is strengthened; The 2nd, reductor and batching rod direct connection belong to the torsion running, have increased power of motor, do not meet the policy of national energy-saving and emission-reduction.
Summary of the invention
The objective of the invention is to design a kind of novel transmission mechanism, make the structure of dye jigger more simple, reduced the supporting input of motor, reductor equipment; Characteristics such as simultaneously, new construction can play and reduce motor power (output), saves each one in motor deceleration machine, and is energy-conservation, that running is steady, and is easy to maintenance.The present invention adopts the single motor dye jigger of gear swing arm to be made up of frame, geared head, dye vat, left cloth beam, right cloth beam, electromagnetic brake device, fabric deflector roll, tension bracket, main driving wobble gear, two passive gear wheels, transmission support arm, cylinder, reductor, motor and transmission mechanisms etc.Motor connects reductor by transmission mechanism and slows down; Transmission support arm lower end is assemblied on the output shaft of reductor, and the main wobble gear that drives is installed in transmission support arm upper end; On left and right sides cloth beam one end axle, passive gear wheel is installed respectively; Cylinder with the transmission support arm be connected, cylinder have the traction Telescopic effect, and be installed in left cloth beam on passive gear wheel closely contact, realized the left cloth beam function of motion; When right cloth beam antiport, cylinder draws Telescopic automatically, be installed in right cloth beam on passive gear wheel closely contact, realized the right cloth beam function of motion.Axle head at cloth beam is equipped with the electromagnetic brake apparatus, is made up of brake and tension force brake two parts, and brake is used for left cloth beam, the quick parking when right cloth beam turns to; It is lax that the tension force brake is used for the normal fabric that prevents in service, can increase suitable tension force to fabric.The course of work of the present invention is: at first fabric is wrapped on left cloth beam, the right cloth beam through the fabric deflector roll.When fabric twined, an end of fabric twined from a cloth beam is inboard, and the other end of fabric twines from the inboard of another cloth beam.When left side cloth beam turned round, brake was in releasing orientation, and right cloth beam tension force brake is in running order all the time.Fabric twines when accomplishing, and brake is closed.When right cloth beam turned round, brake was in releasing orientation, and left cloth beam tension force brake is in running order all the time.Fabric twines when accomplishing, and brake is closed.The negative function of fabric operation is to realize like this; The main wobble gear that drives; Effect through cylinder closely contact with right cloth beam gear earlier and makes right cloth beam backwards rotation, and fabric twines from the inboard fabric of accomplishing of right cloth beam, fabric continuous relieving in the inboard of left cloth beam; And under the effect of tension force brake, can prevent that fabric is lax.Fabric in the bottom of keir to the right the cloth beam direction be right-hand to moving, fabric is bleachinged and dyeing in keir.When fabric has been put soon on the left cloth beam, cylinder operation, the cylinder guide rod stretches out; Promote a transmission arm swing, the main wobble gear that drives is closely contacted with left cloth beam, make left cloth beam backwards rotation; Fabric twines from the inboard fabric of accomplishing of left cloth beam; Fabric is decontroled at the inboard of right cloth beam continuously, and under the effect of tension force brake, can prevent that fabric is lax.Fabric in the bottom of keir left the cloth beam direction be that the fabric direction moves, fabric is bleachinged and dyeing in keir.Because the present invention adopts novel drive mechanism, at the aspect of performance that improves dye jigger following characteristics is arranged: the main wobble gear that drives, under the effect through cylinder; Closely contact with the cloth beam gear, torsion is reduced, can reduce motor power (output) like this; Can reduce the supporting input of a reductor equipment of a motor again; Not only energy-conservation, key is can step on the gas running steadily, improves and bleachinges and dyeing effect; Bleaching and dyeing process adopts the present invention only to need 12 roads to bleaching and dyeing and can accomplish by bleachinging and dyeing more than the 14 traditional roads.Can practice thrift a large amount of steam, water and auxiliary agent, the production cycle is shortened, can reduce production costs, increase economic efficiency; Single electric motor and reductor structure that the present invention adopts make device structure compact more, have reduced the device fabrication cost, have prolonged the service life of motor, have guaranteed the safety problem of electric operation.
Below in conjunction with accompanying drawing the present invention is done further detailed description
Description of drawings
Fig. 1, the single motor dye jigger of gear swing arm structure chart
Fig. 2, the single motor dye jigger of gear swing arm structure left view
Fig. 3, the single motor dye jigger of gear swing arm fabric operation sketch map
The specific embodiment
The present invention is as shown in Figure 1, by dye vat 5, geared head 6, electromagnetic brake apparatus 11, fabric deflector roll 8, tension bracket 15, main drive wobble gear 13, transmission support arm 4, cylinder 3, reductor 2, motor 1, transmission mechanism 14, two passive gear wheels 7, Fig. 2 frame 9, Fig. 3 left side cloth beam 10, right cloth beam 10, etc. form.Motor 1 connects reductor 2 by transmission mechanism 14 and slows down; Like Fig. 1, shown in 2, transmission support arm 4 lower ends are assemblied on the output shaft of reductor, like Fig. 2, shown in 3; Transmission support arm upper end installs and mainly drives wobble gear 13, like Fig. 1, shown in 13, left and right sides cloth beam one end axle 10, on passive gear wheel 7 is installed respectively, like Fig. 2, shown in 7; Cylinder 3 is connected with transmission support arm 4; Cylinder 3 have the traction Telescopic effect, and be installed in left cloth beam 10 on passive gear wheel 13 closely contact, realized left cloth beam 10 functions of motion.As shown in Figure 1, when right cloth beam 10 antiports, cylinder 3 is the effects of traction Telescopics automatically, be installed in right cloth beam 10 on passive gear wheel 13 closely contact, realized right cloth beam 10 functions of motion.Axle head at two cloth beams 10 is equipped with electromagnetic brake apparatus 11, by brake 11 and tension force brake 11 combinations.Brake 11 is used for left cloth beam 10, the quick parking when right cloth beam 10 turns to, and tension force brake 11 is used for normally in servicely preventing that fabric 12 is lax, increases suitable permanent tension force can for fabric 12.The course of work of the present invention is: as shown in Figure 3, at first fabric 12 is wrapped on left cloth beam 10, the white arrow direction indication left side cloth beam 10 as shown in Figure 3 through fabric deflector roll 8.When fabric 12 twined, an end of fabric 12 was from a cloth beam 10 inboard windings, and the other end of fabric 12 twines from the inboard of another cloth beam 10.During 10 runnings of left side cloth beam, brake 11 is in releasing orientation, and right cloth beam tension force brake 11 is in running order all the time.Fabric 12 twines when accomplishing, 11 closures of braking.When right cloth beam 10 turned round, brake 11 was in releasing orientation, and left cloth beam 10 tension force brake 11 is in running order all the time.Fabric 12 twines when accomplishing, 11 closures of braking.The negative function of fabric 12 operations is to realize like this; Lead driving wobble gear 13, closely contact with right cloth beam gear 7, make right cloth beam 10 backwards rotation through the effect of cylinder 3 is first; Fabric 12 twines from the right cloth beam 10 inboard fabrics 12 of accomplishing; Fabric 12 is decontroled at the inboard of left cloth beam 10 continuously, and under the effect of tension force brake 11, can prevent that fabric 12 is lax.Fabric 12 in the bottom of dye vat 5 through fabric deflector roll 8 to the right cloth beam 10 directions be right-hand to moving, black arrow direction indication as shown in Figure 3, fabric 12 are contaminated in dye vat 5.When fabric 12 has been put soon on the left cloth beam 10, cylinder 3 work, the cylinder guide rod stretches out; Promote 4 swings of transmission support arm, the main wobble gear 13 that drives is closely contacted with left cloth beam 10, make left cloth beam 10 backwards rotation; Fabric 12 twines from the left cloth beam 10 inboard fabrics 12 of accomplishing; Fabric 12 is decontroled at the inboard of right cloth beam 10 continuously, and under the effect of tension force brake 11, can prevent that fabric 12 is lax.Fabric 12 in the bottom of dye vat 5 through fabric deflector roll 8 left cloth beam 10 directions be that fabric 12 directions move, fabric 12 is contaminated in dye vat 5.
Because the present invention adopts the novel drive mechanism of the single motor dye jigger of gear swing arm, at the dip-dye aspect of performance that improves dye jigger following characteristics is arranged: the main wobble gear 13 that drives, under the effect through cylinder 3; Reduce motor 1 power, reduce the supporting input of 1 one reductor 2 equipment of a motor, not only energy-conservation; Key is that running is steady, can step on the gas, and improves and contaminates effect; Contaminate operation by contaminating more than the 14 traditional roads, adopt the present invention only to need 12 roads to contaminate and to accomplish.Economize on electricity significantly.Can practice thrift a large amount of steam, water and auxiliary agent, the production cycle is shortened, can reduce production costs, increase economic efficiency; Single electric motor 1 and reductor 2 structures that the present invention adopts make device structure compact more, have reduced the device fabrication cost.
Claims (1)
1. the single motor dye jigger of a gear swing arm; Form by dye vat (5), geared head (6), electromagnetic brake apparatus (11), fabric deflector roll (8), tension bracket (15), main driving wobble gear (13), transmission support arm (4), cylinder (3), reductor (2), motor (1), transmission mechanism (14), frame (9), two passive gear wheels (7), left cloth beam (10), right cloth beam (10); It is characterized in that: motor (1) connects reductor (2) by transmission mechanism (14) and slows down; Transmission support arm (4) lower end is assemblied on the output shaft of reductor (2); Transmission support arm (4) upper end is installed main driving wobble gear (13), on left and right sides cloth beam (10) one end axles, passive gear wheel (7) is installed respectively, and cylinder (3) is connected with transmission support arm (4); Wherein, The main effect that drives wobble gear (13) through cylinder (3) makes the main wobble gear (13) that drives closely contact with right passive gear wheel (7), thereby makes right cloth beam (10) reverse movement; Simultaneously, the axle head at left cloth beam (10), right cloth beam (10) is equipped with electromagnetic brake apparatus (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010156173A CN101935927B (en) | 2010-04-22 | 2010-04-22 | Gear swing-arm single-motor jig dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010156173A CN101935927B (en) | 2010-04-22 | 2010-04-22 | Gear swing-arm single-motor jig dyeing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101935927A CN101935927A (en) | 2011-01-05 |
| CN101935927B true CN101935927B (en) | 2012-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010156173A Expired - Fee Related CN101935927B (en) | 2010-04-22 | 2010-04-22 | Gear swing-arm single-motor jig dyeing machine |
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| CN (1) | CN101935927B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101935928B (en) * | 2010-04-22 | 2011-11-16 | 枣庄福源印染机械有限公司 | Pneumatic braking jig dyeing machine of gear swing-arm single motor |
| CN103437091B (en) * | 2013-08-19 | 2015-12-02 | 任敏 | A kind of band-dyeing machine transmission mechanism |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1763945A (en) * | 1927-12-31 | 1930-06-17 | Bedford Charles Samuel | Dyeing and like machine |
| US2045870A (en) * | 1933-10-06 | 1936-06-30 | Packard Motor Car Co | Internal combustion engine |
| CN2248198Y (en) * | 1994-11-18 | 1997-02-26 | 朱新根 | Microtension open-width constant speed jigger |
| CN2637524Y (en) * | 2003-07-28 | 2004-09-01 | 常州市永杰自动化设备有限公司 | Constant liquid carrying swinging arm device |
| CN201276650Y (en) * | 2008-10-10 | 2009-07-22 | 孙有福 | Single-motor pneumatic oscillating-arm dye jigger |
| CN201746694U (en) * | 2010-04-22 | 2011-02-16 | 枣庄福源印染机械有限公司 | Single-motor dyeing jigger of gear swing arm |
-
2010
- 2010-04-22 CN CN201010156173A patent/CN101935927B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1763945A (en) * | 1927-12-31 | 1930-06-17 | Bedford Charles Samuel | Dyeing and like machine |
| US2045870A (en) * | 1933-10-06 | 1936-06-30 | Packard Motor Car Co | Internal combustion engine |
| CN2248198Y (en) * | 1994-11-18 | 1997-02-26 | 朱新根 | Microtension open-width constant speed jigger |
| CN2637524Y (en) * | 2003-07-28 | 2004-09-01 | 常州市永杰自动化设备有限公司 | Constant liquid carrying swinging arm device |
| CN201276650Y (en) * | 2008-10-10 | 2009-07-22 | 孙有福 | Single-motor pneumatic oscillating-arm dye jigger |
| CN201746694U (en) * | 2010-04-22 | 2011-02-16 | 枣庄福源印染机械有限公司 | Single-motor dyeing jigger of gear swing arm |
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| Publication number | Publication date |
|---|---|
| CN101935927A (en) | 2011-01-05 |
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Granted publication date: 20121010 Termination date: 20180422 |