CN201801742U - Single-motor electromagnetic braking jig dyeing machine - Google Patents
Single-motor electromagnetic braking jig dyeing machine Download PDFInfo
- Publication number
- CN201801742U CN201801742U CN2010201705238U CN201020170523U CN201801742U CN 201801742 U CN201801742 U CN 201801742U CN 2010201705238 U CN2010201705238 U CN 2010201705238U CN 201020170523 U CN201020170523 U CN 201020170523U CN 201801742 U CN201801742 U CN 201801742U
- Authority
- CN
- China
- Prior art keywords
- electromagnetic brake
- output shaft
- cloth beam
- motor
- cloth roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/32—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
Abstract
The utility model relates to a jig dyeing machine in the technical field of textile printing and dyeing machinery, which has the advantages of simpler structure of equipment and reduced matching investment of motors and speed reducers. The jig dyeing machine mainly comprises a dye vat (10), a lathe head (5), an electromagnetic brake (8-1), an electromagnetic brake (8-2), a fabric guide roller (4), a tension bracket (6), a transmission chain (9-1), a transmission chain (9-2), a gear reduction reverse box (3), a motor (1), a transmission mechanism (2), a cloth roller (7-1), a cloth roller (7-2), a fabric (11), an output shaft (12-1) and an output shaft (12-2); the motor (1) is connected with an input shaft of the gear reduction reverse box (3) through the transmission mechanism (2) for speed reduction; the gear reduction reverse box (3) is provided with two output shafts, the output shaft (12-1) and the output shaft (12-2) are connected to the cloth roller (7-1) and the cloth roller (7-2) through the transmission chain (9-1) and the transmission chain (9-2) respectively and connected with chain wheels at the left shaft end and the right shaft end of the cloth roller through chains respectively; and circular electromagnetic brake (8-1) with an inner hole and the circular electromagnetic brake (8-2) with an inner hole are installed at the shaft ends of the cloth roller (7-1) and the cloth roller (7-2) simultaneously.
Description
Technical field
The utility model relates to the technical field of textile dyeing machinery, particularly is applicable to the dye jigger that the textile printing and dyeing industry open width is contaminated.
Background technology
Existing dye jigger on the market, price is low, floor space is little, adapt to multi-varieties and small-batch trial-production and produce, meet the present market demand, the high praise of the producer that is subjected to printing and dyeing, but, at present both at home and abroad the most producers of the dye jigger of producing adopt the bi-motor structure, and its shortcoming has two: the one, increased the input of motor, reductor, and the acquisition cost of equipment strengthened; Two is two motors active transports when working simultaneously, and another passive transport carries out the tension force brake, and power consumption is big, does not meet the policy of national energy-saving and emission-reduction.
Summary of the invention
The purpose of this utility model is a kind of novel transmission mechanism of design, makes the structure of dye jigger more simple, has reduced the supporting input of motor, reductor equipment; Characteristics such as simultaneously, new construction can play and reduce motor power (output), saves each one in motor deceleration machine, and is energy-conservation, that running is steady, and is easy to maintenance.The utility model adopts single-motor electromagnetic brake jig dyeing machine, is made up of frame, geared head, dye vat, a cloth beam left side, the cloth beam right side, electromagnetic brake device, fabric deflector roll, tension bracket, gear reduction commutation case, motor and transmission mechanism etc.Motor connects gear reduction commutation case power shaft by transmission mechanism and slows down; Gear reduction commutation case has two output shafts, connects sprocket wheel on the axle head of the batching rod left and right sides respectively with chain; Axle head about cloth beam is installed circle simultaneously and is had endoporus electromagnetic brake device.Its course of work is that an output shaft A and a batching rod left side are the driving shaft running when gear reduction commutation case power shaft up time is just being changeed, and output shaft B and batching rod are right to be that driven axle turns round; When gear reduction commutation case power shaft inverse time counter-rotating, output shaft B and batching rod are right to be the driving shaft running, and output shaft A and batching rod are left to be the driven axle running; Axle head at cloth beam is equipped with the electromagnetic brake device, forms the quick parking when brake is used for a cloth beam left side, cloth beam right turn according to electromagnetic induction principle by brake and tension force brake two parts; It is lax that the tension force brake is used for the normal fabric that prevents in service, can increase suitable tension force to fabric.The further course of work of the utility model is: at first, fabric by the fabric deflector roll be wrapped in a cloth beam left side, cloth beam is upper right.When fabric twined, an end of fabric twined from a cloth beam is inboard, and the other end of fabric twines from the inboard of another cloth beam.Secondly, during the running of a cloth beam left side, brake is in releasing orientation, and the right tension force brake of cloth beam is in running order all the time.When fabric twined and to finish, brake was closed, and the up time of fabric operation is just being changeed and is to realize like this.Once more, during the cloth beam running, brake is in releasing orientation, and the tension force brake of a cloth beam left side is in running order all the time, and fabric twines when finishing, and brake is closed, and the inverse time counter-rotating of fabric operation is to realize like this.Because the utility model adopts novel drive mechanism, at the aspect of performance that improves dye jigger following characteristics are arranged: just changeing under the effect of inverse time counter-rotating in gear reduction commutation case output shaft up time, guaranteed with cloth beam about normal operation, can reduce motor power (output) like this, can reduce the supporting input of a reductor equipment of a motor again, increased the automaticity height simultaneously, the electromagnetic brake that fault is low, not only energy-conservation, key is can step on the gas running steadily, improve and bleaching and dyeing effect, bleaching and dyeing process adopts the utility model only to need 12 roads to bleaching and dyeing and can finish by bleachinging and dyeing more than the 14 traditional roads.Can save a large amount of steam, water and auxiliary agent, the production cycle is shortened, can reduce production costs, increase economic efficiency.Single electric motor and reductor structure that the utility model adopts make device structure simple more compact, have reduced the device fabrication cost, have prolonged the service life of motor, have solved the key technology of the permanent tension force of the operating constant speed of single motor dye jigger.
The utility model is described in further detail below in conjunction with accompanying drawing
Description of drawings
Fig. 1, single-motor electromagnetic brake jig dyeing machine structure chart
Fig. 2, single-motor electromagnetic brake jig dyeing machine fabric operation schematic diagram
The specific embodiment
The utility model is made up of dye vat 10, geared head 5, electromagnetic brake device 8-1, electromagnetic brake device 8-2, fabric deflector roll 4, tension bracket 6, conveyor chain 9-1, conveyor chain 9-2, gear reduction commutation case 3, motor 1, transmission mechanism 2, cloth beam 7-1, cloth beam 7-2, fabric 11, output shaft 12-1, output shaft 12-2 etc. as shown in Figure 1.Motor 1 connects gear reduction commutation case 3 power shafts by transmission mechanism 2 and slows down; Gear reduction commutation case 3 has two output shafts, and output shaft 12-1, output shaft 12-2 be with conveyor chain 9-1, conveyor chain 9-2, connect on batching rod 7-1, the cloth beam 7-2 respectively, connects sprocket wheel on batching rod-1 ,-2 axle heads respectively with chain; At the axle head of cloth beam 7-1, cloth beam 7-2 circle is installed simultaneously and has endoporus electromagnetic brake device 8-1, electromagnetic brake device 8-2.Its course of work is that output shaft 12-1 and batching rod 7-1 are initiatively batching rod running when gear reduction commutation case 3 power shaft up times are just being changeed, and output shaft 12-2 and batching rod 7-2 are passive transport; Realized the cloth beam left side function of motion.When gear reduction commutation 3 power shaft inverse times of case counter-rotating, output shaft 12-2 and batching rod 7-2 are the driving shaft running, and output shaft 12-1 and batching rod 7-1 are the driven axle running; Realized the right function of motion of cloth beam.Axle head at cloth beam 7-1, batching rod 7-2 is equipped with left electromagnetic brake device 8-1, right electromagnetic brake device 8-2, forms with computer control brake and tension force brake two parts according to electromagnetic induction principle.Brake is used for cloth beam left side 7-1, the quick parking when the right 7-2 of cloth beam turns to; The tension force brake is used for the normal fabric 11 that prevents in service and relaxes, and increases suitable tension force can for fabric 11.The course of work of the present utility model is: as Fig. 2, shown in, at first fabric 11 is wrapped on cloth beam left side 7-1, as shown in Figure 2 the white arrow direction indication cloth beam left side 7-1 by the two deflector rolls 4 of fabric.When fabric 11 twined, an end of fabric 11 was from a cloth beam 7 inboard windings, and the other end of fabric 11 twines from the inboard of another cloth beam 7.During cloth beam left side 7-1 running, brake 8 is in releasing orientation, and the cloth beam tension force right 8-2 that brakes is in running order all the time.Fabric 11 twines when finishing, 8 closures of braking.The up time of fabric 11 operation is just being changeed and is to realize like this.When the right 7-2 of cloth beam turned round, brake 8 was in releasing orientation, and the 7-1 tension force brake 8 of a cloth beam left side is in running order all the time.Fabric 11 twines when finishing, 8 closures of braking.The inverse time counter-rotating of fabric operation is to realize like this.Because the utility model adopts novel drive mechanism, at the aspect of performance that improves dye jigger following characteristics are arranged: the one, under the effect that output shaft 12-1 up time is just changeed, the output shaft 12-2 inverse time reverses of gear reduction commutation case 3, guarantee the normal operation with cloth beam 7-1, cloth beam 7-2, reduced the supporting input of a reductor equipment; The 2nd, increased automaticity height, electromagnetic brake device that fault is low, can reduce motor power (output) like this, can reduce by a motor again, energy-saving effect is remarkable; The 3rd, running steadily can be stepped on the gas, and improves and bleachinges and dyeing effect, and bleaching and dyeing process adopts the utility model only to need 12 roads to bleaching and dyeing and can finish by bleachinging and dyeing more than the 14 traditional roads.Can save a large amount of steam, water and auxiliary agent, the production cycle is shortened, can reduce production costs, increase economic efficiency; The 4th, first the electromagnetic brake device is used the tension force brake at dye jigger, the brake of stopping, guaranteed permanent tension force of the operating constant speed of webbing liquid and the stable not key technology of surplus cloth of brake.
Single electric motor and reductor structure that the utility model adopts make device structure simple more compact, have reduced the device fabrication cost, have prolonged the service life of electrical equipment, have solved the key technology of the permanent tension force of the operating constant speed of single motor dye jigger.
Claims (2)
1. single-motor electromagnetic brake jig dyeing machine, by dye vat (10), geared head (5), electromagnetic brake device (8-1), electromagnetic brake (8-2), fabric deflector roll (4), tension bracket (6), conveyor chain (9-1), conveyor chain (9-2), gear reduction commutation case (3), motor (1), transmission mechanism (2), cloth beam (7-1), cloth beam (7-2), fabric (11), output shaft (12-1), output shaft (12-2) is formed, it is characterized in that: motor (1) connects gear reduction commutation case (3) power shaft by transmission mechanism (2) and slows down, gear reduction commutation case (3) has two output shafts, output shaft (12-1), output shaft (12-2) conveyor chain (9-1), conveyor chain (9-2), be connected to batching rod (7-1), on the cloth beam (7-2).
2. single-motor electromagnetic brake jig dyeing machine according to claim 1 is characterized in that: at the axle head of cloth beam (7-1), cloth beam (7-2) circle is installed simultaneously and has endoporus electromagnetic brake device (8-1), electromagnetic brake device (8-2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010201705238U CN201801742U (en) | 2010-04-22 | 2010-04-22 | Single-motor electromagnetic braking jig dyeing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010201705238U CN201801742U (en) | 2010-04-22 | 2010-04-22 | Single-motor electromagnetic braking jig dyeing machine |
Publications (1)
Publication Number | Publication Date |
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CN201801742U true CN201801742U (en) | 2011-04-20 |
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CN2010201705238U Expired - Fee Related CN201801742U (en) | 2010-04-22 | 2010-04-22 | Single-motor electromagnetic braking jig dyeing machine |
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CN (1) | CN201801742U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101818424A (en) * | 2010-04-22 | 2010-09-01 | 枣庄福源印染机械有限公司 | Single-motor electromagnetic brake jig dyeing machine |
CN103526480A (en) * | 2013-11-04 | 2014-01-22 | 吴江市祥盛纺织品有限公司 | Multifunctional dyeing machine |
-
2010
- 2010-04-22 CN CN2010201705238U patent/CN201801742U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101818424A (en) * | 2010-04-22 | 2010-09-01 | 枣庄福源印染机械有限公司 | Single-motor electromagnetic brake jig dyeing machine |
CN101818424B (en) * | 2010-04-22 | 2012-04-11 | 枣庄福源印染机械有限公司 | Single-motor electromagnetic brake jig dyeing machine |
CN103526480A (en) * | 2013-11-04 | 2014-01-22 | 吴江市祥盛纺织品有限公司 | Multifunctional dyeing machine |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110420 Termination date: 20120422 |