CN106087311B - Without additional tension vacuum liquid-absorbing device - Google Patents

Without additional tension vacuum liquid-absorbing device Download PDF

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Publication number
CN106087311B
CN106087311B CN201610615095.7A CN201610615095A CN106087311B CN 106087311 B CN106087311 B CN 106087311B CN 201610615095 A CN201610615095 A CN 201610615095A CN 106087311 B CN106087311 B CN 106087311B
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China
Prior art keywords
absorbing
vacuum liquid
vacuum
liquid
textile fabrics
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CN201610615095.7A
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CN106087311A (en
Inventor
李荣华
陈梅汀
陈立秋
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Xinchang Yu Feng Dyeing Machine Co Ltd
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Xinchang Yu Feng Dyeing Machine Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/04Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/02Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses one kind without additional tension vacuum liquid-absorbing device, with it by 2 rotary screen roller components for thering is spacing to be arranged in parallel, 2 vacuum dehydrations being arranged in tubular cylinder(Liquid)Component, it is its main feature with 2 rotating transmission components of rotary screen roller component of driving, and the present invention gives impregnate 2 kinds without additional tension vacuum liquid-absorbing device for the saturating core of fabric imbibition under the dehydration of space fabric and liquid at the same time, with advanced structure, textile fabrics are fed without additional tension draw, imbibition effect is good, and the features such as bringing energy-saving and emission-reduction and lifting work efficiency can be produced to textile fabrics dyeing and finishing.

Description

Without additional tension vacuum liquid-absorbing device
Technical field
The present invention relates to one kind without additional tension vacuum liquid-absorbing device, and in particular to it is a kind of with the dehydration of dyeing and finishing textile fabrics and The vacuum liquid-absorbing device of the saturating core impregnation technology phase configuration of dipping tank, belongs to Dyeing & Finishing Equipment technology.
Background technology
Vacuum liquid-absorbing of the present invention, including vacuum dehydration(Liquid)With two aspects of vacsorb dyeing and finishing technology liquid.
Textile fabrics are after the washing process step during its dyeing and finishing produced, and in drying, stentering forming processing step Before, will textile fabrics be implemented with dehydration, and vacuum dehydration is more common means instantly, is also achieved preferable Effect.
However, existing vacuum water suction technology, since its vacuum dehydration mouth is directly contacted with textile fabrics, and can be in weaving system Additional tension is formed during product feeding, so that stockinette and knop cloth easily deform, and vacuum dehydration mouthpiece is very Easily blocked by fine hair, cotton dirt etc., and directly affect dehydrating effect;Especially because of no draw function, but to related padding machine group Close matching used, which increases the duty amount of process equipment;And typically single side absorbs water, and its textile fabrics is aqueous Rate more than suction, far above theory calls value, still increases process load to subsequent technique.
The vacuum dehydration of prior art(Liquid)Suchlike numerous deficiencies of device, it is energy saving to directly affects dyeing and finishing industry The lifting development of emission reduction.
And the saturating core impregnation technology of textile fabrics of dyeing and finishing industry, it is a kind of advanced technologies means such as dyeing and alkali process.
But in order to make dyeing liquid and the enough institutional frameworks for infiltrating into textile fabrics quickly of alkali pretreatment liquid energy Inside, can especially infiltrate into inside fabric fibre, and prior art would generally add bleeding agent and prevent in dyeing and finishing technology liquid The auxiliary agents such as migration agent, to effectively improve " saturating core dipping " effect of dyeing and finishing technology liquid.
However, with the addition of the auxiliary agent in dyeing and finishing technology liquid, and technological reaction can be brought insufficient, process treatment time Extend, to textile fabrics containing it is miscellaneous extraction it is not thorough enough, and CODcr discharge increase the deficiencies of.
Many deficiencies present in the saturating core dipping of the textile fabrics of prior art, equally directly affects dyeing and finishing industry section The lifting development of energy emission reduction.
The content of the invention
The present invention is intended to provide a kind of advanced structure, the good no additional tension vacuum liquid-absorbing device of imbibition effect, to overcome The deficiency of prior art, technical support is provided for the energy-saving and emission-reduction of dyeing and finishing industry.
The present invention realizes that first technical solution of its purpose is:
One kind is without additional tension vacuum liquid-absorbing device, and for the space dewatering work of dyeing and finishing textile fabrics, it includes:
A, the rotary screen roller component that 2 structure is identical, operating mode is identical, and 2 rotary screen roller components have the spacing parallel Arrangement, and both gyratory directions on the contrary, so as to form two rollers to turn working status;
And the rotary screen roller component, by axial length be more than dyeing and finishing textile fabrics door width tubular cylinder, respectively with cylinder The tight fit static connection of shape cylinder both ends it is left and right silently, and with tubular cylinder concentric arrangement, and its axially there is the first vacuum Imbibition passage, and the central principal axis that its both ends stretches in left and right silently outside respectively is formed;The central principal axis respectively with It is left and right to be silently rotatablely connected, and respectively be arranged in it is left and right silently outside left and right bearing block static connection;
B, the vacuum liquid-absorbing component that 2 structure is identical, operating mode is identical, and 2 vacuum liquid-absorbing components are respectively along tubular Cylinder radial arrangement, and its axial length is less than the axial length of tubular cylinder, and its medial extremity and central principal axis static connection, and Its outboard end is abutted with tubular cylinder inner wall microgap;And between 2 vacuum liquid-absorbing components have along central principal axis circumferencial direction Away from arranged apart;
And the vacuum liquid-absorbing component, by vacuum liquid-absorbing component, and it is located at the vacuum liquid-absorbing of vacuum liquid-absorbing component outboard end Nozzle assembly forms;The vacuum liquid-absorbing component, has the second vacuum liquid-absorbing penetrated through with the first vacuum liquid-absorbing passage of central shaft Passage;The vacuum liquid-absorbing nozzle member has and has spacing several vacuum liquid-absorbing mouths arranged apart along its length, described Vacuum liquid-absorbing mouth and the second vacuum liquid-absorbing passage penetrate through;Pass through the first vacuum liquid-absorbing passage of central principal axis and the pipeline of vacuum source Thus connection, then be configured to draw the vacuum dehydration channel system of aqueous fluid in dyeing and finishing textile fabrics;
C, for driving 2 rotating transmission components of rotary screen roller component;And the transmission component, by 2 power drives Connector, respectively with 2 power drive connector one end with 1 in center static connection and pitch wheel pair, with 2 The power drive connector other end with center static connection passive drive, and with passive drive be sequentially connected power unit Composition;And 2 power drive connectors, it is set on the central principal axis of 2 rotary screen roller components and matches somebody with somebody in rotation Close, and one end of power drive connector, with it is left and right silently in an outside silently with center static connection;By power list Member is by passive drive, power drive connector and gear pair, and 2 tubular cylinders of driving relatively rotate, and the vacuum is inhaled Liquid component is then still on its operating position;
D, under operating mode, the operating position of the vacuum liquid-absorbing component of 2 rotary screen roller components, is arranged in respective On the position of central principal axis vertical line, and the vacuum liquid-absorbing mouth in its textile fabrics output side is arranged in upper position, and in its spinning The vacuum liquid-absorbing mouth of fabric products input side is then arranged in lower position;And the process object textile fabrics to be absorbed water are adjacent Between the tubular cylinder of 2 rotary screen roller components, fed in S shapes draw, so as to implement the double dewatering processing of textile fabrics.
In the above-mentioned technical solutions, by vacuum source under operating mode(Vacuum pump)The aqueous drawn leads to water treatment facilities, and Reuse again after purified processing.
In the above-mentioned technical solutions, the present invention also advocates:
Further include arc panel of the both ends respectively with static connection on the inside of 2 vacuum liquid-absorbing nozzle assemblies, the arc panel it is cylindrical Cambered surface matches with the inner arc surface of tubular cylinder, and cooperation is moved in both microgaps.Due to the presence of arc panel, 2 can be both improved The stability of a vacuum liquid-absorbing component work, and the rigidity of tubular cylinder work section can be increased, and improve making for the present invention Use the service life.
2 vacuum liquid-absorbing components have spacing center of circle angle arranged apart along central principal axis circumferencial direction, 25 ° ~ In the range of 40 °.But not limited to this, central angle should be equal to cornerite of the textile fabrics on tubular cylinder.And the cornerite Draw movement of the size for textile fabrics is proportionate, and also has direct influence for the effect of vacuum dehydration.
And the power unit of the transmission component, it is speed self-controlled power unit, it includes PLC controller, is controlled with PLC The AC converter that device is electrically connected, the alternating-current variable frequency motor being electrically connected with AC converter, is sequentially connected with alternating-current variable frequency motor Reduction box, the power output wheel being sequentially connected with reduction box, and the pressure sensor being connected with PLC controller telecommunications;It is described The passive drive of power output wheel and transmission component is sequentially connected;The pressure sensor, is arranged in textile fabrics input side The sidepiece of tubular cylinder, and with the moving position abutted against by water suction technique object textile fabrics;
Under operating mode, the tension signal of textile fabrics feeding operation, feeds back to PLC controller, PLC controls by pressure sensor Device then sends speed-regulating instruction immediately, and by AC converter, speed governing is performed by alternating-current variable frequency motor, and according to technique initialization tension force Implement selvage guide feeding.
The presence of this technical solution, for normal effective work of the invention, there is provided technical support.
And there is one end being connected with vacuum source conduit of the central principal axis of the first vacuum liquid-absorbing passage in axial direction, go back pipeline Two-position three-way valve, and the two-position three-way valve are connected with, is connected respectively with vacuum source and compressed air source pipeline;In textile fabrics Under dehydration condition, the two-position three-way valve and vacuum source, implement vacuum dehydration with it;And it is empty that compression is then switched to when stopping Gas end, implements cleaning treatment with it to vacuum liquid-absorbing component and tubular cylinder.And the two-position three-way valve is and central principal axis pipe Road connection.
Above-mentioned technical proposal is able to after implementing in full, and the present invention is first without structure possessed by additional tension vacuum liquid-absorbing device Into, due to implementing two-sided water suction to textile fabrics, and its dehydrating effect is good, and due to having the function of draw, without with other phases Close equipment match, and its transmission operation initiative it is good, and whole equipment duty amount it is smaller the features such as, be apparent 's.
Second object of the present invention, is to provide in a kind of dyeing and finishing technology liquid dipping tank based on same technical solution It is arranged in, the vacuum liquid-absorbing for the saturating core dipping work of vacuum liquid-absorbing under the liquid of dyeing and finishing textile fabrics(Impregnation technology liquid)Dress Put, its technical solution is:
Without additional tension vacuum liquid-absorbing device, it is arranged in dyeing and finishing technology liquid dipping tank one kind, weaves and makes for dyeing and finishing The saturating core dipping work of vacuum liquid-absorbing under the liquid of product, and it includes:
A, the rotary screen roller component that 2 structure is identical, operating mode is identical, and 2 rotary screen roller components have the spacing parallel Arrangement, and both gyratory directions on the contrary, so as to form two rollers to turn working status;
And the rotary screen roller component, by axial length be more than dyeing and finishing textile fabrics door width tubular cylinder, respectively with cylinder The tight fit static connection of shape cylinder both ends it is left and right silently, and with tubular cylinder concentric arrangement, and its axially there is the first vacuum Imbibition passage, and the central principal axis that its both ends stretches in left and right silently outside respectively is formed;The central principal axis respectively with It is left and right to be silently rotatablely connected, and respectively be arranged in it is left and right silently outside left and right bearing block static connection;
B, the vacuum liquid-absorbing component that 2 structure is identical, operating mode is identical, and 2 vacuum liquid-absorbing components are respectively along tubular Cylinder radial arrangement, and its axial length is less than the length of tubular cylinder, and its medial extremity and central principal axis static connection, and outside it Side is abutted with tubular cylinder inner wall microgap;And 2 vacuum liquid-absorbing components have spacing point along central principal axis circumferencial direction Open arrangement;
And the vacuum liquid-absorbing component, by vacuum liquid-absorbing component, and it is located at the vacuum liquid-absorbing of vacuum liquid-absorbing component outboard end Nozzle assembly forms;The vacuum liquid-absorbing component, has the second vacuum liquid-absorbing penetrated through with the first vacuum liquid-absorbing passage of central shaft Passage;The vacuum liquid-absorbing nozzle member has deposits spacing several vacuum liquid-absorbing mouths arranged apart along its length, described Vacuum liquid-absorbing mouth and the second vacuum liquid-absorbing passage penetrate through;Pass through the first vacuum liquid-absorbing passage of central principal axis and the pipeline of vacuum source Thus connection, then be configured to draw the vacuum liquid-absorbing channel system of the saturating core impregnation technology liquid of dyeing and finishing;
C, for the transmission component for driving 2 rotary screen roller components rotating and being located on the outside of dipping groove body plate;It is and described Transmission component, by 2 power drive connectors, is nibbled with center static connection and mutually with 2 power drive connector one end respectively 1 power drive connector other end in the gear pair of conjunction, with 2 with center static connection passive drive, and with it is passive The power unit composition that drive is sequentially connected;And 2 power drive connectors, it is set in 2 rotary screen roller groups On the central principal axis of part and be rotating, and one end of power drive connector, with it is left and right silently in silently outer Side is the same as center static connection;By power unit by passive drive, power drive connector and gear pair, 2 tubular circles are driven Net relatively rotates, and the vacuum liquid-absorbing component is then still on its operating position;
D, for preventing dyeing and finishing technology liquid dipping tank leakage device;The device for preventing leakage, is impregnated in dyeing and finishing technology liquid Groove body plate, the seal set with both the power drive connector of transmission component friendship position places, dyeing and finishing technology liquid is prevented with it Leak;
E, under operating mode, the operating position of the vacuum liquid-absorbing component of 2 rotary screen roller components, is arranged in respective On the position of central principal axis vertical line, and the vacuum liquid-absorbing mouth in its textile fabrics output side is arranged in upper position, and in its spinning The vacuum liquid-absorbing mouth of fabric products input side is then arranged in lower position;And process object textile fabrics are in adjacent 2 cylinders Between the tubular cylinder of roller component, fed in S shapes draw, so that the saturating core impregnation of the two-sided imbibition for implementing textile fabrics.
In technical solution given above, by vacuum source(Pump)The dipping work sucked out by vacuum liquid-absorbing passage Skill liquid, can implement to recycle with reuse to dipping tank.
In the above-mentioned technical solutions, further innovative point of the invention also has:
Further include arc panel of the both ends respectively with static connection on the inside of 2 vacuum liquid-absorbing nozzle assemblies, the arc panel it is cylindrical Cambered surface matches with the inner arc surface of tubular cylinder, and cooperation is moved in both microgaps.
And 2 vacuum liquid-absorbing components have spacing center of circle angle arranged apart along central principal axis circumferencial direction, at 25 ° In the range of ~ 40 °.
And the power unit of the transmission component, it is speed self-controlled power unit, it includes PLC controller, is controlled with PLC The AC converter that device is electrically connected, the alternating-current variable frequency motor being electrically connected with AC converter, is sequentially connected with alternating-current variable frequency motor Reduction box and the power output wheel that is sequentially connected with reduction box, and the pressure sensor being connected with PLC controller telecommunications;It is described The passive drive of power output wheel and transmission component is sequentially connected;The pressure sensor, is arranged in textile fabrics input side The sidepiece of tubular cylinder, and the position abutted against with moving textile fabrics;
Under operating mode, the tension signal of textile fabrics feeding operation, feeds back to PLC controller, PLC controls by pressure sensor Device then sends speed-regulating instruction immediately, and by AC converter, speed governing is performed by alternating-current variable frequency motor, and according to technique initialization tension force Implement selvage guide feeding.
And there is one end being connected with vacuum source conduit of the central principal axis of the first vacuum liquid-absorbing passage in axial direction, go back pipeline Two-position three-way valve, and the two-position three-way valve are connected with, is connected respectively with vacuum source and compressed air source pipeline;In textile fabrics Thoroughly under wicking liquid operating mode, the two-position three-way valve and vacuum source, implement vacuum liquid-absorbing with it;And pressure is then switched to when stopping Contracting air end, implements cleaning treatment to vacuum liquid-absorbing component and tubular cylinder.
Above-mentioned technical proposal is able to after implementing in full, and vacuum liquid-absorbing device under liquid of the present invention, possessed advanced structure, accounts for Small with amount of space, due to implementing the two-sided imbibition saturating core dipping of textile fabrics, and its dyeing and finishing impregnation technology effect is good, due to need not Using bleeding agent, and improving prevents product containing miscellaneous extraction levels, and impregnation is abundant, shortens the process time, reduces The discharge of CODor, and without addition be used for preventing the anti-swimming agent of dye material migration, and the features such as realize energy-saving and emission-reduction, it is Obviously.
Brief description of the drawings
Fig. 1 is a kind of simple structure diagram of the rotary screen roller component 1 of embodiment of the present invention, and 13 are described in figure Ball bearing;
Fig. 2 is the A-A sectional views of Fig. 1;
Fig. 3 is the arrangement states and its simple diagram of operating mode of double rotary screen roller components 1 included by the present invention;
Fig. 4 is the rotary screen roller component 1 of the vacuum liquid-absorbing device under core maceration extract liquid thoroughly of the invention, with saturating core dipping tank phase The simple diagram of equipped configuration state;
Fig. 5 is the present invention simple diagram of drive mechanism for being used for driving double rotary screen roller components 1;
Fig. 6 is the vacuum dehydration of the present invention(Liquid)A kind of vacuum dehydration of component 2(Liquid)The side along its length of nozzle assembly 2-2 To profile.
Embodiment
Attached drawing is compareed below, and by the description of embodiment, the invention will be further described.
One of embodiment, refers to attached drawing 1 ~ 6.
One kind is without additional tension vacuum liquid-absorbing device, and for the space dewatering work of dyeing and finishing textile fabrics, and it includes:
A, the rotary screen roller component 1 that 2 structure is identical, operating mode is identical, and 2 rotary screen roller components 1, there is an anomaly Row arrangement, and both gyratory directions on the contrary, so as to form two rollers to turn working status;
And the rotary screen roller component 1, by tubular cylinder 1-1 of the axial length more than dyeing and finishing textile fabrics door width, difference With the left and right silently 1-2 of tubular cylinder 1-1 both ends tight fit static connections, and with tubular cylinder 1-1 concentric arrangements, and its axis To with the first vacuum liquid-absorbing passage 1-4-1, and its both ends is stretched in the left and right silently central principal axis 1-4 institutes on the outside of 1-2 respectively Composition;The central principal axis 1-4 is rotatablely connected with left and right silently 1-2 respectively, and respectively with being arranged on the outside of left and right silently 1-2 Left and right bearing block 1-5 static connections;
B, the vacuum liquid-absorbing component 2 that 2 structure is identical, operating mode is identical, and 2 vacuum liquid-absorbing components 2 are respectively along cylinder Shape cylinder 1-1 radial arrangements, and its axial length is less than the axial length of tubular cylinder 1-1, and its medial extremity and central principal axis 1-4 static connections, and its outboard end is abutted with tubular cylinder 1-1 inner walls microgap;And 2 vacuum liquid-absorbing components 2 are along center Main shaft 1-4 circumferencial directions have the spacing arranged apart;
And the vacuum liquid-absorbing component 2, by plate-like vacuum imbibition component 2-1, and it is located at vacuum liquid-absorbing component 2-1 outboard ends Vacuum liquid-absorbing nozzle assembly 2-2 composition;The vacuum liquid-absorbing component 2-1, has the first vacuum liquid-absorbing passage with central shaft 1-4 Second vacuum liquid-absorbing passage 2-1-1 of 1-4-1 perforations;The vacuum liquid-absorbing nozzle member 2-2 has and has spacing along its length Several vacuum liquid-absorbing mouths 2-2-1, the vacuum liquid-absorbing mouth 2-2-1 arranged apart is passed through with the second vacuum liquid-absorbing passage 2-1-1 It is logical;Connected by the first vacuum liquid-absorbing passage 1-4-1 of central principal axis 1-4 and the pipeline of vacuum source, be then thus configured to inhale Take the vacuum dehydration channel system of aqueous fluid in dyeing and finishing textile fabrics;
C, for driving 21 rotating transmission components of rotary screen roller component;And the transmission component, by 2 power drives Connector 3-1, respectively with 2 power drive connector 3-1 one end with center static connection and pitch wheel secondary 3-2, with 2 1 power drive connector 3-1 other end in a and is driven with passive drive and connects with the passive drive of center static connection The power unit composition connect;And 2 power drives connector 3-1, it is set in the centers of 2 rotary screen roller components 1 On main shaft 1-4 and it is rotating, and one in one end of power drive connector 3-1, with left and right silently 1-2 is silently Outside is the same as center static connection;Passive drive, power drive connector 3-1 and gear pair 3-2, driving 2 are passed through by power unit A tubular cylinder 1-1 is relatively rotated, and the vacuum liquid-absorbing component 2 is then still on its operating position;
D, under operating mode, the operating position of the vacuum liquid-absorbing component 2 of 2 rotary screen roller components 1, is arranged in each Central principal axis 1-4 vertical lines position on, and the vacuum liquid-absorbing mouth 2-2-1 in its textile fabrics output side is arranged in upper bit Put, and the vacuum liquid-absorbing mouth 2-2-1 in its textile fabrics input side is then arranged in lower position;And the process pair to be absorbed water As textile fabrics are between the tubular cylinder 1-1 of adjacent 2 rotary screen roller components 1, fed in S shapes draw, so as to implement to weave The double dewatering processing of product.The draw feeding, since the linear velocity of 2 rotary screen roller components 1 is equal, and is without additional The draw feeding of power.
And the arc panel 4 for further including both ends respectively with static connection on the inside of 2 vacuum liquid-absorbing nozzle assembly 2-2, the arc The exterior arc surface of shape plate 4 matches with the inner arc surface of tubular cylinder 1-1, and cooperation is moved in both microgaps.
And 2 vacuum liquid-absorbing components 2 have spacing center of circle angle arranged apart along central principal axis 1-4 circumferencial directions, In the range of 25 ° ~ 40 °, preferably 30 °.
And the power unit of the transmission component, it is speed self-controlled power unit, it includes PLC controller 3-4-1, with The AC converter 3-4-2, the alternating-current variable frequency motor 3- being electrically connected with AC converter 3-4-2 that PLC controller 3-4-1 is electrically connected 4-3, the reduction box 3-4-4 being sequentially connected with alternating-current variable frequency motor 3-4-3, the power output being sequentially connected with reduction box 3-4-4 Take turns 3-4-5, and the pressure sensor 3-4-6 being connected with PLC controller 3-4-1 telecommunications;The power output wheel 3-4-5 and transmission The passive drive of component 3 is sequentially connected;The pressure sensor 3-4-6, is arranged in textile fabrics input square tube shape cylinder 1-1 Sidepiece, and with the moving position abutted against by water suction technique object textile fabrics;
Under operating mode, the tension signal of fabric feeding operation, feeds back to PLC controller 3-4-1 by pressure sensor 3-4-6, PLC controller 3-4-1 then sends speed-regulating instruction immediately, by AC converter 3-4-2, is performed by alternating-current variable frequency motor 3-4-3 Speed governing, and implement selvage guide feeding according to technique initialization tension force.
And be connected with vacuum source conduit the one of the axially central principal axis 1-4 with the first vacuum liquid-absorbing passage 1-4-1 End, goes back pipeline and is connected with two-position three-way valve 5, and the two-position three-way valve 5, connects respectively with vacuum source and compressed air source pipeline Connect;Under textile fabrics dehydration condition, the two-position three-way valve 5 and vacuum source, implement vacuum dehydration with it;And when stopping Compressed air end is then switched to, cleaning treatment is implemented to vacuum liquid-absorbing component 2 and tubular cylinder 1-1 with it.
One of above embodiment is described, is arranged on space, and and overflow dyeing machine, rinsing machine and drying machine Etc. what is matched, for drawing the vacuum water absorber for the process water that textile fabrics are contained.
The two of embodiment, refer to attached drawing 1 ~ 6
Without additional tension vacuum liquid-absorbing device, it is arranged in dyeing and finishing technology liquid dipping tank one kind, weaves and makes for dyeing and finishing The saturating core dipping work of vacuum liquid-absorbing under the liquid of product, and it includes:
A, the rotary screen roller component 1 that 2 structure is identical, operating mode is identical, and 2 rotary screen roller components 1, there is an anomaly Row arrangement, and both gyratory directions on the contrary, so as to form two rollers to turn working status;
And the rotary screen roller component 1, by tubular cylinder 1-1 of the axial length more than dyeing and finishing textile fabrics door width, difference With the left and right silently 1-2 of tubular cylinder 1-1 both ends tight fit static connections, and with tubular cylinder 1-1 concentric arrangements, and its axis To with the first vacuum liquid-absorbing passage 1-4-1, and its both ends is stretched in the left and right silently central principal axis 1-4 institutes on the outside of 1-2 respectively Composition;The central principal axis 1-4 is rotatablely connected with left and right silently 1-2 respectively, and respectively with being arranged on the outside of left and right silently 1-2 Left and right bearing block 1-5 static connections;
B, the vacuum liquid-absorbing component 2 that 2 structure is identical, operating mode is identical, and 2 vacuum liquid-absorbing components 2 are respectively along cylinder Shape cylinder 1-1 radial arrangements, and its axial length is less than the length of tubular cylinder 1-1, and its medial extremity is welded with central principal axis 1-4 Connect in succession, and its outboard end is abutted with tubular cylinder 1-1 inner walls microgap;And 2 vacuum liquid-absorbing components 2 are along central principal axis 1-4 circumferencial directions have the spacing arranged apart;
And the vacuum liquid-absorbing component 2, by plate-like vacuum imbibition component 2- of the length less than tubular cylinder 1-1 axial lengths 1, and it is located at the vacuum liquid-absorbing nozzle assembly 2-2 compositions of vacuum liquid-absorbing component 2-1 outboard ends;The vacuum liquid-absorbing component 2-1, has The the second vacuum liquid-absorbing passage 2-1-1 penetrated through with the first vacuum liquid-absorbing passage 1-4-1 of central shaft 1-4;The vacuum liquid-absorbing mouth Component 2-2 has and has spacing several vacuum liquid-absorbing mouths 2-2-1, the vacuum liquid-absorbing mouth 2- arranged apart along its length 2-1 and the second vacuum liquid-absorbing passage 2-1-1 is penetrated through;Pass through the first vacuum liquid-absorbing passage 1-4-1 and vacuum source of central principal axis 1-4 Pipeline connection, then be thus configured to draw the saturating core impregnation technology liquid of dyeing and finishing vacuum liquid-absorbing channel system;
C, for the transmission component for driving 2 rotary screen roller components 1 rotating and being arranged on the outside of dipping groove body plate 6-1; And the transmission component, by 2 power drive connector 3-1, respectively with 2 power drive connector 3-1 one end with it is calm Connection and pitch wheel secondary 3-2, with 2 in 1 power drive connector 3-1 other end with center static connection quilt Dynamic drive, and the power unit being sequentially connected with passive drive form;And 2 power drives connector 3-1, respectively It is sleeved on the central principal axis 1-4 of 2 rotary screen roller components 1 and is rotating, and one end of power drive connector 3-1, With an outside silently in left and right silently 1-2 with center static connection;Driven by power unit by passive drive, power Follower link 3-1 and gear pair 3-2, drives 2 tubular cylinder 1-1 to relatively rotate, and the vacuum liquid-absorbing component 2 is then still in On its operating position;
D, for preventing dyeing and finishing technology liquid dipping tank leakage device 6;The device for preventing leakage 6, is soaked in dyeing and finishing technology liquid Stain groove body plate 6-1, the seal 6-2 set with both the power drive connector 3-1 of transmission component friendship position places, prevents from contaminating with it Whole process liquor leaks;
E, under operating mode, the operating position of the vacuum liquid-absorbing component 2 of 2 rotary screen roller components 1, is arranged in each Central principal axis 1-4 vertical lines position on, and the vacuum liquid-absorbing mouth 2-2-1 in its textile fabrics output side is arranged in upper bit Put, and the vacuum liquid-absorbing mouth 2-2-1 in its textile fabrics input side is then arranged in lower position;And process object weaving system Product are fed between the tubular cylinder 1-1 of adjacent 2 rotary screen roller components 1 in S shapes draw, so as to implement the double of textile fabrics The saturating core impregnation of face imbibition.The draw feeding, since the linear velocity of 2 rotary screen roller components 1 is equal, and is without additional The draw feeding of power.
And it further includes arc panel 4 of the both ends respectively with static connection on the inside of 2 vacuum liquid-absorbing nozzle assembly 2-2, the arc The exterior arc surface of plate 4 matches with the inner arc surface of tubular cylinder 1-1, and cooperation is moved in both microgaps.
And its described 2 vacuum liquid-absorbing component 2 has the spacing center of circle arranged apart to press from both sides along central principal axis 1-4 circumferencial directions Angle, in the range of 25 ° ~ 40 °, preferably 30 °.
And the power unit of its transmission component, it is speed self-controlled power unit, it includes PLC controller 3-4-1, with The AC converter 3-4-2, the alternating-current variable frequency motor 3- being electrically connected with AC converter 3-4-2 that PLC controller 3-4-1 is electrically connected 4-3, the reduction box 3-4-4 being sequentially connected with alternating-current variable frequency motor 3-4-3, the power output being sequentially connected with reduction box 3-4-4 Take turns 3-4-5, and the pressure sensor 3-4-6 being connected with PLC controller 3-4-1 telecommunications;The power output wheel 3-4-5 and transmission The passive drive of component 3 is sequentially connected;The pressure sensor 3-4-6, is arranged in textile fabrics input square tube shape cylinder 1-1 Sidepiece, and the position abutted against with moving textile fabrics;
Under operating mode, the tension signal of textile fabrics feeding operation, feeds back to PLC controller 3- by pressure sensor 3-4-6 4-1, PLC controller 3-4-1 then send speed-regulating instruction immediately, by AC converter 3-4-2, by alternating-current variable frequency motor 3-4-3 Speed governing is performed, and implements selvage guide feeding according to technique initialization tension force.
And its being connected with vacuum source conduit in the axially central principal axis 1-4 with the first vacuum liquid-absorbing passage 1-4-1 One end, goes back pipeline and is connected with two-position three-way valve 5, and the two-position three-way valve 5, connects respectively with vacuum source and compressed air source pipeline Connect;In the case where textile fabrics wick liquid operating mode thoroughly, the two-position three-way valve 5 and vacuum source, implement vacuum liquid-absorbing with it;And stop Compressed air end is then switched to during car, cleaning treatment is implemented to vacuum liquid-absorbing component 2 and tubular cylinder 1-1.
Above embodiment two it is described be it is a kind of be arranged in core dipping tank liquor under, for implementing to impregnate The vacuum liquid-absorbing device of the saturating core dipping of process liquor.
In above-mentioned 2 embodiments, the vacuum dehydration(Liquid)Component 2, it is between being had by 2 pieces of stainless steel plates What gap was combined, and its vacuum dehydration(Liquid)Mouth 2-2-1, is by the stainless steel filler strip of 5 pieces of thickness 0.5mm, width 5mm, between waiting Away from being arranged in by being formed in the compound gap delta of 2 blocks of stainless steels,(As shown in Figure 6).And second vacuum dehydration(Liquid) The width of passage 2-1-1 is 0.5mm, and the vacuum dehydration(Liquid)The axial length of component 2 is less than the axial direction of tubular cylinder 1-1 Length, the length for being approximately equal to tubular cylinder 1-1 subtract the sum of left and right silently 1-2 axial lengths.
In the two of the above embodiment, the gear pair 3-2 and electric assembly, be arranged in dipping groove body plate 6-1 it Outside.
In above-mentioned 2 embodiments, its tubular cylinder 1-1, vacuum dehydration(Liquid)Component 2, left and right silently 1-2, Central principal axis 1-4, power drive connector 3-1 and arc panel 4, it is proposed that preferably with stainless steelwork.
And in the two of embodiment, for preventing the seal 6-2 of core dipping tank leakage, sealed by Tianjin The mechanical sealing member of part company production.It is same that there is sealing between central principal axis 1-4 and power drive connector 3-2 is driven Part(It is not drawn into Fig. 1).
The first sample result on trial without additional tension vacuum liquid-absorbing device as more than prepared by 2 embodiments is shown Show, the present invention is suitable for the dehydration of various fibers, various fabric constructions, is especially suitable for the dehydration of strain sensitive fabric;Due to it Two-sided water suction, can make various textile of chemical fibre product residual water content < 30%, pure cotton textile fabrics moisture content < 50%;Especially exist Drying and tentering setting process step, due to the cloth feeding moisture content of textile of chemical fibre product, less than 30% is down to from existing 70%, The energy 57% or so can be saved;Under equivalent processes vehicle speed condition, technological process can be shortened, such as framing shaping machine can be by 10 section drying chambers shorten to 5 section drying chambers;Under equivalent energy consumption, 1 times or so of technique speed can be improved, and washing water consumption can be made Decline more than 50%;And in saturating core impregnation technology, auxiliary agent 60%, and the color fastness and the uniformity of core dip dyeing thoroughly can be saved All it is significantly improved, realizes energy-saving and emission-reduction and lift the original intention of the present invention of work efficiency.

Claims (10)

1. one kind is without additional tension vacuum liquid-absorbing device, the space dewatering work for dyeing and finishing textile fabrics, it is characterised in that:Bag Include:
A, the rotary screen roller component that 2 structure is identical, operating mode is identical(1), and 2 rotary screen roller components(1)There is an anomaly Row arrangement, and both gyratory directions on the contrary, so as to form two rollers to turn working status;
And the rotary screen roller component(1), by tubular cylinder of the axial length more than dyeing and finishing textile fabrics door width(1-1), respectively With tubular cylinder(1-1)Both ends tight fit static connection it is left and right silently(1-2), and with tubular cylinder(1-1)Concentric arrangement, And it axially has the first vacuum liquid-absorbing passage(1-4-1), and its both ends stretch respectively it is left and right silently(1-2)In outside Heart main shaft(1-4)Formed;The central principal axis(1-4)Respectively with it is left and right silently(1-2)Rotation connection, and respectively with arrangement It is left and right silently(1-2)The left and right bearing block in outside(1-5)Static connection;
B, the vacuum liquid-absorbing component that 2 structure is identical, operating mode is identical(2), and 2 vacuum liquid-absorbing components(2)Respectively along cylinder Shape cylinder(1-1)Radial arrangement, and its axial length is less than tubular cylinder(1-1)Axial length, and its medial extremity and center Main shaft(1-4)Static connection, and its outboard end and tubular cylinder(1-1)Inner wall microgap abuts;And 2 vacuum liquid-absorbing components (2)Along central principal axis(1-4)Circumferencial direction has the spacing arranged apart;
And the vacuum liquid-absorbing component(2), by vacuum liquid-absorbing component(2-1), and it is located at vacuum liquid-absorbing component(2-1)Outboard end Vacuum liquid-absorbing nozzle assembly(2-2)Composition;The vacuum liquid-absorbing component(2-1), have and central shaft(1-4)The first vacuum liquid-absorbing Passage(1-4-1)Second vacuum liquid-absorbing passage of perforation(2-1-1);The vacuum liquid-absorbing nozzle member(2-2)With along its length There are spacing several vacuum liquid-absorbing mouths arranged apart in direction(2-2-1), the vacuum liquid-absorbing mouth(2-2-1)Inhaled with the second vacuum Liquid passage(2-1-1)Perforation;Pass through central principal axis(1-4)The first vacuum liquid-absorbing passage(1-4-1)Connect with the pipeline of vacuum source Connect, be then thus configured to draw the vacuum dehydration channel system of aqueous fluid in dyeing and finishing textile fabrics;
C, for driving 2 rotary screen roller components(1)Rotating transmission component;And the transmission component, connected by 2 power drives Fitting(3-1), respectively with 2 power drive connectors(3-1)One end is the same as center static connection and pitch wheel pair(3- 2), with 1 power drive connector in 2(3-1)The other end with center static connection passive drive, and with passive transmission The power unit composition that wheel is sequentially connected;And 2 power drive connectors(3-1), it is set in 2 rotary screen roller groups Part(1)Central principal axis(1-4)Above and it is rotating, and power drive connector(3-1)One end, with it is left and right silently(1- 2)In an outside silently with center static connection;Passive drive, power drive connector are passed through by power unit(3-1) And gear pair(3-2), drive 2 tubular cylinders(1-1)Relatively rotate, and the vacuum liquid-absorbing component(2)Then it is still in its work Make on position;
D, under operating mode, 2 rotary screen roller components(1)Vacuum liquid-absorbing component(2)Operating position, be respectively arranged be it is each From central principal axis(1-4)On the position of vertical line, and in the vacuum liquid-absorbing mouth of textile fabrics output side(2-2-1)It is arranged in top Position, and in the vacuum liquid-absorbing mouth of textile fabrics input side(2-2-1)Then it is arranged in lower position;And the process to be absorbed water Object textile fabrics are in adjacent 2 rotary screen roller components(1)Tubular cylinder(1-1)Between, fed in S shapes draw, so that real Apply the double dewatering processing of textile fabrics.
2. as claimed in claim 1 without additional tension vacuum liquid-absorbing device, it is characterised in that further include both ends respectively with 2 Vacuum liquid-absorbing nozzle assembly(2-2)The arc panel of inner side static connection(4), the arc panel(4)Exterior arc surface and tubular cylinder(1- 1)Inner arc surface match, and cooperation is moved in both microgaps.
3. as claimed in claim 1 without additional tension vacuum liquid-absorbing device, it is characterised in that:2 vacuum liquid-absorbing components (2)Along central principal axis(1-4)Circumferencial direction has spacing center of circle angle arranged apart, in the range of 25 ° ~ 40 °.
4. no additional tension vacuum liquid-absorbing device according to claim 1, it is characterised in that the power of the transmission component Unit, is speed self-controlled power unit, it includes PLC controller(3-4-1), with PLC controller(3-4-1)The exchange of electrical connection Frequency converter(3-4-2), with AC converter(3-4-2)The alternating-current variable frequency motor of electrical connection(3-4-3), with alternating-current variable frequency motor (3-4-3)The reduction box of drive connection(3-4-4), with reduction box(3-4-4)The power output wheel of drive connection(3-4-5), and With PLC controller(3-4-1)The pressure sensor of telecommunications connection(3-4-6);The power output wheel(3-4-5)With transmission component Passive drive be sequentially connected;The pressure sensor(3-4-6), it is arranged in textile fabrics input square tube shape cylinder(1-1) Sidepiece, and with the moving position abutted against by water suction technique object textile fabrics;
Under operating mode, the tension signal of textile fabrics feeding operation, by pressure sensor(3-4-6)Feed back to PLC controller(3-4- 1), PLC controller(3-4-1)Speed-regulating instruction is then sent immediately, passes through AC converter(3-4-2), by alternating-current variable frequency motor(3- Speed governing 4-3) is performed, and implements selvage guide feeding according to technique initialization tension force.
5. no additional tension vacuum liquid-absorbing device according to claim 1, it is characterised in that axially there is the first vacuum Imbibition passage(1-4-1)Central principal axis(1-4)The one end being connected with vacuum source conduit, go back pipeline and be connected with two-position three-way valve (5), and the two-position three-way valve(5), it is connected respectively with vacuum source and compressed air source pipeline;In textile fabrics dehydration condition Under, the two-position three-way valve(5)With vacuum source, implement vacuum dehydration with it;And compressed air end is then switched to when stopping, With it to vacuum liquid-absorbing component(2)With tubular cylinder(1-1)Implement cleaning treatment.
6. one kind is without additional tension vacuum liquid-absorbing device, it is arranged in dyeing and finishing technology liquid dipping tank, for dyeing and finishing textile fabrics Liquid under the dipping work of vacuum liquid-absorbing saturating core, it is characterised in that including:
A, the rotary screen roller component that 2 structure is identical, operating mode is identical(1), and 2 rotary screen roller components(1)There is an anomaly Row arrangement, and both gyratory directions on the contrary, so as to form two rollers to turn working status;
And the rotary screen roller component(1), by tubular cylinder of the axial length more than dyeing and finishing textile fabrics door width(1-1), respectively With tubular cylinder(1-1)Both ends tight fit static connection it is left and right silently(1-2), and with tubular cylinder(1-1)Concentric arrangement, And it axially has the first vacuum liquid-absorbing passage(1-4-1), and its both ends stretch respectively it is left and right silently(1-2)In outside Heart main shaft(1-4)Formed;The central principal axis(1-4)Respectively with it is left and right silently(1-2)Rotation connection, and respectively with arrangement It is left and right silently(1-2)The left and right bearing block in outside(1-5)Static connection;
B, the vacuum liquid-absorbing component that 2 structure is identical, operating mode is identical(2), 2 vacuum liquid-absorbing components(2)Respectively along tubular Cylinder(1-1)Radial arrangement, and its axial length is less than tubular cylinder(1-1)Length, and its medial extremity and central principal axis(1- 4)Static connection, and its outboard end and tubular cylinder(1-1)Inner wall microgap abuts;And 2 vacuum liquid-absorbing components(2)In Heart main shaft(1-4)Circumferencial direction has the spacing arranged apart;
And the vacuum liquid-absorbing component(2), by vacuum liquid-absorbing component(2-1), and it is located at vacuum liquid-absorbing component(2-1)Outboard end Vacuum liquid-absorbing nozzle assembly(2-2)Composition;The vacuum liquid-absorbing component(2-1), have and central principal axis(1-4)The first vacuum inhale Liquid passage(1-4-1)Second vacuum liquid-absorbing passage of perforation(2-1-1);The vacuum liquid-absorbing nozzle assembly(2-2)With along its length There are spacing several vacuum liquid-absorbing mouths arranged apart in degree direction(2-2-1), the vacuum liquid-absorbing mouth(2-2-1)With the second vacuum Imbibition passage(2-1-1)Perforation;Pass through central principal axis(1-4)The first vacuum liquid-absorbing passage(1-4-1)With the pipeline of vacuum source Thus connection, then be configured to draw the vacuum liquid-absorbing channel system of the saturating core impregnation technology liquid of dyeing and finishing;
C, for driving 2 rotary screen roller components(1)It is rotating and be arranged in dipping groove body plate(6-1)The transmission component in outside; And the transmission component, by 2 power drive connectors(3-1), respectively with 2 power drive connectors(3-1)One end is with Calm connection and pitch wheel pair(3-2), with 1 power drive connector in 2(3-1)The other end is calm with The passive drive of connection, and the power unit being sequentially connected with passive drive form;And 2 power drive connectors (3-1), it is set in 2 rotary screen roller components(1)Central principal axis(1-4)Above and it is rotating, and power drive connects Fitting(3-1)One end, with it is left and right silently(1-2)In an outside silently with center static connection;Passed through by power unit Passive drive, power drive connector(3-1)And gear pair(3-2), drive 2 tubular cylinders(1-1)Relatively rotate, and institute State vacuum liquid-absorbing component(2)Then it is still on its operating position;
D, for preventing dyeing and finishing technology liquid dipping tank leakage device(6);The device for preventing leakage(6), it is in dyeing and finishing chemical technology Liquid impregnates groove body plate(6-1), the power drive connector with transmission component(3-1)Both hand over the seal that position place is set(6-2), Leaking for dyeing and finishing technology liquid is prevented with it;
E, under operating mode, 2 rotary screen roller components(1)Vacuum liquid-absorbing component(2)Operating position, be arranged in each Central principal axis(1-4)On the position of vertical line, and in the vacuum liquid-absorbing mouth of its textile fabrics output side(2-2-1)It is arranged in top Position, and in the vacuum liquid-absorbing mouth of its textile fabrics input side(2-2-1)Then it is arranged in lower position;And process object is spun Fabric products are in adjacent 2 rotary screen roller components(1)Tubular cylinder(1-1)Between, fed in S shapes draw, so as to implement to weave The saturating core impregnation of two-sided imbibition of product.
7. as claimed in claim 6 without additional tension vacuum liquid-absorbing device, it is characterised in that further include both ends respectively with 2 Vacuum liquid-absorbing nozzle assembly(2-2)The arc panel of inner side static connection(4), the arc panel(4)Exterior arc surface and tubular cylinder(1- 1)Inner arc surface match, and cooperation is moved in both microgaps.
8. as claimed in claim 6 without additional tension vacuum liquid-absorbing device, it is characterised in that:2 vacuum liquid-absorbing components (2)Along central principal axis(1-4)Circumferencial direction has spacing center of circle angle arranged apart, in the range of 25 ° ~ 40 °.
9. no additional tension vacuum liquid-absorbing device according to claim 6, it is characterised in that the power of the transmission component Unit, is speed self-controlled power unit, it includes PLC controller(3-4-1), with PLC controller(3-4-1)The exchange of electrical connection Frequency converter(3-4-2), with AC converter(3-4-2)The alternating-current variable frequency motor of electrical connection(3-4-3), with alternating-current variable frequency motor (3-4-3)The reduction box of drive connection(3-4-4), with reduction box(3-4-4)The power output wheel of drive connection(3-4-5), and With PLC controller(3-4-1)The pressure sensor of telecommunications connection(3-4-6);The power output wheel(3-4-5)With transmission component Passive drive be sequentially connected;The pressure sensor(3-4-6), it is arranged in textile fabrics input square tube shape cylinder(1-1) Sidepiece, and the position abutted against with moving textile fabrics;
Under operating mode, the tension signal of textile fabrics feeding operation, by pressure sensor(3-4-6)Feed back to PLC controller(3-4- 1), PLC controller(3-4-1)Speed-regulating instruction is then sent immediately, passes through AC converter(3-4-2), by alternating-current variable frequency motor(3- Speed governing 4-3) is performed, and implements selvage guide feeding according to technique initialization tension force.
10. no additional tension vacuum liquid-absorbing device according to claim 6, it is characterised in that axially true with first Suction liquid passage(1-4-1)Central principal axis(1-4)The one end being connected with vacuum source conduit, go back pipeline and be connected with two-bit triplet Valve(5), and the two-position three-way valve(5), it is connected respectively with vacuum source and compressed air source pipeline;Liquid is wicked thoroughly in textile fabrics Under operating mode, the two-position three-way valve(5)With vacuum source, implement vacuum liquid-absorbing with it;And it is empty that compression is then switched to when stopping Gas end, to vacuum liquid-absorbing component(2)With tubular cylinder(1-1)Implement cleaning treatment.
CN201610615095.7A 2016-07-28 2016-07-28 Without additional tension vacuum liquid-absorbing device Expired - Fee Related CN106087311B (en)

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CN208087993U (en) * 2017-07-08 2018-11-13 杭州安杰诺智能机械有限公司 Vacuum suction and discharge machine
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CN2357026Y (en) * 1998-11-27 2000-01-05 李清煌 Device for dyeing, finishing and dewatering of cloth
EP2952619B1 (en) * 2014-06-04 2016-05-11 Chi-Lung Chang A conveyor drive fabric dyeing machine equiped with seam detector
CN205329345U (en) * 2016-01-09 2016-06-22 江阴市永欣印染机械有限公司 High -efficient open width vacuum dehydration padder unit
CN105758141A (en) * 2016-05-10 2016-07-13 江苏鹰游纺机有限公司 Vacuum water absorption device for fabric
CN205874724U (en) * 2016-07-28 2017-01-11 新昌县宇峰印染机械有限公司 There is not additional tension vacuum liquid suction device

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