CN210031153U - Double-layer clip mercerizing machine - Google Patents
Double-layer clip mercerizing machine Download PDFInfo
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- CN210031153U CN210031153U CN201920512245.0U CN201920512245U CN210031153U CN 210031153 U CN210031153 U CN 210031153U CN 201920512245 U CN201920512245 U CN 201920512245U CN 210031153 U CN210031153 U CN 210031153U
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Abstract
The utility model relates to a double-deck cloth gripper mercerizing range belongs to weaving equipment technical field. In order to solve the problems that the single-layer cloth feeding and single-layer cloth discharging of the existing single-layer cloth clip mercerizing machine are low in production efficiency, labor and time are wasted, and energy consumption is high, the double-layer cloth feeding and double-layer cloth discharging is provided, the production efficiency is high, time and labor are saved, and the energy consumption is low. The double-layer cloth clip mercerizing machine comprises a double-layer cloth feeding device, a pre-soaking groove, a high-efficiency padder I, a heavy padder, a cloth stretching cylinder I, a concentrated alkali groove, a cloth stretching cylinder II, a rinsing groove, a padder I, a double-roller tension frame I, two cloth clip tentering mercerizing devices, a spraying device, an alkali absorbing device, a double-roller tension frame II, a padder II, a straight roller groove, a high-efficiency padder II, a steaming and rinsing groove, a high-efficiency padder III and a double-layer cloth rolling frame.
Description
Technical Field
The utility model relates to a mercerizing range, a double-deck cloth gripper mercerizing range specifically says so belongs to weaving equipment technical field.
Background
The mercerization process is a treatment process for increasing the gloss of cotton yarn or cotton fabrics by chemical action, and specifically comprises the steps of carrying out sodium hydroxide dipping treatment on cellulose fibers such as cotton, hemp and the like to ensure that the fibers undergo irreversible swelling to cause the change of fiber lattice parameters, partially convert the crystal regions into amorphous regions, and then washing away alkali liquor. After mercerizing the cotton fabric, the gloss of the cellulose fiber fabric can be improved, the strength and the size stability of the fabric are increased, crease marks generated on a pre-treated cloth cover are eliminated, and most importantly, the adsorption capacity of the cellulose fiber on dye can be improved, the dead cotton white stars of the cloth cover are improved, and the cloth cover is uniform and bright in color.
Most of mercerizing machines used at present are single-layer cloth clip mercerizing machines, the single-layer cloth feeding and single-layer cloth discharging can be realized by the single-layer cloth feeding and discharging equipment, the production efficiency is low, the labor and the time are wasted, the energy consumption is huge, and the requirements of energy conservation and emission reduction in the printing and dyeing industry are not met.
Disclosure of Invention
The utility model aims to solve current individual layer cloth gripper mercerizing range individual layer and advance cloth individual layer and go out cloth, production efficiency is low, takes a lot of work and wastes time, and the problem that energy resource consumption is big provides a bilayer and advances the double-deck cloth of going out of cloth, and production efficiency is high, labour saving and time saving, the small double-deck cloth gripper mercerizing range of energy consumption.
The utility model discloses a double-deck cloth clip mercerizing range is realized through following technical scheme:
the double-layer clip mercerizing machine is characterized in that: the device comprises a double-layer cloth feeding device 1, wherein the output end of the double-layer cloth feeding device 1 is connected with a pre-soaking groove 2, the output end of the pre-soaking groove 2 is connected with a high-efficiency padder I3, the output end of the high-efficiency padder I3 is connected with a heavy padder 4, the output end of the heavy padder 4 is connected with a cloth stretching cylinder I5, the output end of the cloth stretching cylinder I5 is connected with a concentrated alkali groove 6, the output end of the concentrated alkali groove 6 is connected with a cloth stretching cylinder II 7, the output end of the cloth stretching cylinder II 7 is connected with a rinsing groove 8, the output end of the rinsing groove 8 is connected with a padder I9, the output end of the padder I9 is connected with a double-roller tension frame I20 which divides cloth laminated into two layers, the output end of the double-roller tension frame I20 is connected with an upper cloth clip tentering device and a lower cloth clip tentering device 10, the upper cloth layer enters the upper cloth clip tentering device and the lower cloth clip tenter, the output end of the spraying device is connected with an upper alkali absorption device 12 and a lower alkali absorption device 12, the output end of the alkali absorption device 12 is connected with a double-roller tension bracket II 13 for attaching two layers of cloth to one layer, the output end of the double-roller tension bracket II 13 is connected with a padder II 14, the output end of the padder II 14 is connected with a straight roller groove 15, the output end of the straight roller groove 15 is connected with a high-efficiency padder II 16, the output end of the high-efficiency padder II 16 is connected with a steaming and washing groove 17, the output end of the steaming and washing groove 17 is connected with a high-efficiency padder III 18, and the output end of the high-efficiency;
cloth guide rollers are arranged in the presoaking tank 2, the concentrated alkali tank 6, the rinsing tank 8 and the steaming and washing tank 17;
rollers are arranged in the high-efficiency padder I3, the heavy padder 4, the padder I9, the padder II 14, the high-efficiency padder II 16 and the high-efficiency padder III 18;
the double-layer cloth feeding device 1 comprises a support frame 1-1, a cloth feeding roller I1-2, a cloth feeding roller II 1-3 and an edge suction device 1-5, wherein the support frame 1-1 is divided into an upper layer and a lower layer, a plurality of cloth guide rollers 1-4 are arranged on each layer, the output end of the cloth feeding roller I1-2 is the cloth guide roller of the upper layer of support frame, the output end of the cloth feeding roller II 1-3 is the cloth guide roller of the lower layer of support frame, and the edge suction device 1-5 is arranged on the cloth;
the spraying device 11 is arranged at the middle rear part of the cloth clip tentering mercerizing device 10 and comprises a spraying pump 11-1, the output end of the spraying pump is provided with a three-way pipe 11-2, and the output end of the three-way pipe 11-2 is respectively connected with a spraying pipeline and a spraying head for spraying the upper layer cloth and the lower layer cloth;
3-7 sets of spraying devices are arranged;
the output end of each set of spraying device 11 is provided with a set of alkali suction device 12, each alkali suction device comprises an alkali suction box and a vacuum pump, the alkali suction boxes are arranged below the fabric and provided with staggered long holes, and the vacuum pumps are used for vacuumizing and removing alkali.
The steaming and washing tanks are provided with 6-12 groups, and the front end of each group of steaming and washing tanks is provided with a two-roller padder 21;
the double-layer cloth rolling frame 19 comprises a cloth discharging support frame 19-1, the cloth discharging support frame 19-1 is divided into an upper layer and a lower layer, a plurality of cloth discharging guide rollers 19-2 are mounted on each layer, a lower layer cloth rolling device 19-3 is mounted at the tail end of the lower layer cloth discharging guide roller 19-2, and an upper layer cloth rolling device 19-4 is mounted at the tail end of the upper layer cloth discharging guide roller 19-2.
The utility model discloses a double-deck cloth clip mercerizing range can double-deck cloth of advancing, and the double-deck cloth of going out, the equipment area of the same production ability reduces nearly half, and the productivity is 1.8 times of original cloth clip mercerizing range, and man-hour is half of former equipment almost, consumes water and consumes power and reduce more than 30%, brings big economic benefits for the printing and dyeing mill.
Drawings
FIG. 1: a structural schematic diagram of the prior art;
FIG. 2: the structure of the utility model is shown schematically;
FIG. 3: the utility model is a schematic structural diagram from a double-layer cloth feeding device to a high-efficiency padder I;
FIG. 4: the utility model is a schematic structural diagram from a high-efficiency padder I to a padder I;
FIG. 5: the utility model is a schematic structural diagram from the padder I to the alkali absorption device;
FIG. 6: the structure from the alkali absorption device to the high-efficiency padder II is shown schematically;
FIG. 7: the utility model is a schematic structural diagram from a high-efficiency padder II to a high-efficiency padder III;
FIG. 8: the utility model is a schematic structural diagram from a high-efficiency padder III to a double-layer cloth rolling frame;
in the figure: 1. The double-layer cloth feeding device comprises 1-1 parts of a double-layer cloth feeding device, a support frame, 1-2 parts of a cloth feeding roller I, 1-3 parts of a cloth feeding roller II, 1-4 parts of a cloth guide roller, 1-5 parts of an edge suction device, 2 parts of a pre-soaking groove, 3 parts of a high-efficiency padder I, 4 parts of a heavy padder, 5 parts of a cloth stretching cylinder I, 6 parts of a concentrated alkali groove, 7 parts of a cloth stretching cylinder II, 8 parts of a water washing groove, 9 parts of a padder I, 10 parts of a cloth clamp stentering mercerizing device, 11 parts of a spraying device, 11-1 parts of a spraying pump, 11-2 parts of a three-way pipe, 12 parts of an alkali absorbing device, 13 parts of a double-roller tension frame II, 14 parts of a padder II, 15 parts of a straight roller groove, 16 parts of a high-efficiency padder II, 17 parts of a steaming and washing groove, 18 parts of a high-efficiency padder III, 19 parts of a double, 19-4 parts of a lower layer cloth rolling device, 20 parts of an upper layer cloth rolling device, 21 parts of a double-roller tension frame I and a double-roller padder.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without any creative work belong to the protection scope of the present invention.
It will be understood that when an element is referred to as being "mounted on," "secured to" or "disposed on," "laid on" or "provided with" another element, it can be directly on the other element or intervening elements may also be present. When another element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "drop," "horizontal," "left, right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Example 1. A double-layer cloth clip mercerizing machine is shown in figures 2-8 and comprises a double-layer cloth feeding device 1, wherein the output end of the double-layer cloth feeding device 1 is connected with a presoaking groove 2, the output end of the presoaking groove 2 is connected with a high-efficiency padder I3, the output end of the high-efficiency padder I3 is connected with a heavy padder 4, the output end of the heavy padder 4 is connected with a cloth stretching cylinder I5, the output end of the cloth stretching cylinder I5 is connected with a concentrated alkali groove 6, the output end of the concentrated alkali groove 6 is connected with a cloth stretching cylinder II 7, the output end of the cloth stretching cylinder II 7 is connected with a rinsing groove 8, the output end of the rinsing groove 8 is connected with a padder I9, the output end of the padder I9 is connected with a double-roller tension frame I20 which divides cloth laminated into two layers, the output end of the double-roller tension frame I20 is connected with an upper cloth clip mercerizing device, the output end of the cloth clip tentering mercerizing device 10 is connected with a spraying device 11 capable of spraying alkali to upper and lower cloth covers simultaneously, the output end of the spraying device is connected with an upper alkali absorbing device 12 and a lower alkali absorbing device 12, the output end of the alkali absorbing device 12 is connected with a double-roller tension frame II 13 for attaching the two cloth covers to one layer, the output end of the double-roller tension frame II 13 is connected with a padder II 14, the output end of the padder II 14 is connected with a straight-roller groove 15, the output end of the straight-roller groove 15 is connected with a high-efficiency padder II 16, the output end of the high-efficiency padder II 16 is connected with a steaming and washing groove 17, the output end of the steaming and washing groove 17 is connected with a high-efficiency padder III 18;
cloth guide rollers are arranged in the presoaking tank 2, the concentrated alkali tank 6, the rinsing tank 8 and the steaming and washing tank 17;
rollers are arranged in the high-efficiency padder I3, the heavy padder 4, the padder I9, the padder II 14, the high-efficiency padder II 16 and the high-efficiency padder III 18;
the double-layer cloth feeding device 1 comprises a support frame 1-1, a cloth feeding roller I1-2, a cloth feeding roller II 1-3 and an edge suction device 1-5, wherein the support frame 1-1 is divided into an upper layer and a lower layer, a plurality of cloth guide rollers 1-4 are arranged on each layer, the output end of the cloth feeding roller I1-2 is the cloth guide roller of the upper layer of support frame, the output end of the cloth feeding roller II 1-3 is the cloth guide roller of the lower layer of support frame, and the edge suction device 1-5 is arranged on the cloth;
the spraying device 11 is arranged at the middle rear part of the cloth clip tentering mercerizing device 10 and comprises a spraying pump 11-1, the output end of the spraying pump is provided with a three-way pipe 11-2, and the output end of the three-way pipe 11-2 is respectively connected with a spraying pipeline and a spraying head for spraying the upper layer cloth and the lower layer cloth;
3-7 sets of spraying devices are arranged;
the output end of each set of spraying device 11 is provided with a set of alkali suction device 12, each alkali suction device comprises an alkali suction box and a vacuum pump, the alkali suction boxes are arranged below the fabric and provided with staggered long holes, and the vacuum pumps are used for vacuumizing and removing alkali.
The steaming and washing tanks are provided with 6-12 groups, and the front end of each group of steaming and washing tanks is provided with a two-roller padder 21;
the double-layer cloth rolling frame 19 comprises a cloth discharging support frame 19-1, the cloth discharging support frame 19-1 is divided into an upper layer and a lower layer, a plurality of cloth discharging guide rollers 19-2 are mounted on each layer, a lower layer cloth rolling device 19-3 is mounted at the tail end of the lower layer cloth discharging guide roller 19-2, and an upper layer cloth rolling device 19-4 is mounted at the tail end of the upper layer cloth discharging guide roller 19-2.
The working principle is as follows: the upper layer cloth and the lower layer cloth are centered by the edge suckers 1-5 and then are attached together, are dragged by the driving roller of the high-efficiency padder I3 and simultaneously enter the pre-soaking tank 2, and are simultaneously extruded by the driven roller of the high-efficiency padder I3, so that the light alkali is uniform; entering a heavy padder 4 to roll through concentrated alkali liquor, carrying out cloth stretching mercerization through a cloth stretching cylinder I5 to prevent radial shrinkage of the cloth, entering a concentrated alkali tank 6 to carry out concentrated alkali padding, carrying out concentrated alkali mercerization continuously through a cloth stretching cylinder II 7; after mercerizing, the mercerized fabric enters a washing tank 8 and a padder I9 for rolling and washing to reduce the alkali carrying amount, the fabric enters a tentering section through a double-roller tension bracket I20, and is divided into an upper layer and a lower layer, the upper layer cloth enters the upper layer cloth clip tentering mercerizing device for tentering mercerizing, the lower layer cloth enters the lower layer cloth clip tentering mercerizing device for tentering mercerizing, the cloth clips clamp the cloth edges to enable the cloth weft to be tensioned, five sets of spraying devices 11 are used for spraying alkali on the cloth surface, each set of spraying device is divided into an upper cloth and a lower cloth by a spraying pump 11-1 through a tee joint 11-2, the upper cloth and the lower cloth are respectively sprayed with alkali, five spraying pumps can be saved compared with the original single layer, and the matching cost and the electric power cost are saved; after the two layers of cloth are respectively stretched, the two layers of cloth are attached together through a double-roller tension frame II 13 and enter a rear straight roller groove 15 through a padder II 14, the alkali carrying quantity of the cloth surface after being pressed by a high-efficiency padder II 16 is very low and enters 6-12 groups of steaming and washing grooves 17, a two-roller padder 21 is arranged in front of each steaming and washing groove, and the PH value of the cloth is within a reasonable range through continuous and repeated rolling and washing; the cloth passes through a high-efficiency padder III 18 and then is divided into an upper layer and a lower layer, the lower layer cloth is rolled and taken out by a lower layer cloth rolling device 19-3, and the upper layer cloth is rolled and taken out by an upper layer cloth rolling device 19-4.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (8)
1. Double-deck cloth gripper mercerizer which characterized in that: the device comprises a double-layer cloth feeding device (1), wherein the output end of the double-layer cloth feeding device (1) is connected with a pre-soaking groove (2), the output end of the pre-soaking groove (2) is connected with a high-efficiency padder I (3), the output end of the high-efficiency padder I (3) is connected with a heavy padder (4), the output end of the heavy padder (4) is connected with a cloth stretching cylinder I (5), the output end of the cloth stretching cylinder I (5) is connected with a concentrated alkali groove (6), the output end of the concentrated alkali groove (6) is connected with a cloth stretching cylinder II (7), the output end of the cloth stretching cylinder II (7) is connected with a washing groove (8), the output end of the washing groove (8) is connected with a padder I (9), the output end of the padder I (9) is connected with a double-roller tension frame I (20) which divides the cloth which is laminated into one layer into two layers, the output end of the double-roller tension frame, the lower layer cloth enters a lower layer cloth clip tentering mercerizing device, the output end of the cloth clip tentering mercerizing device (10) is connected with a spraying device (11) capable of spraying alkali to the upper layer cloth and the lower layer cloth simultaneously, the output end of the spraying device is connected with an upper alkali absorbing device and a lower alkali absorbing device (12), the output end of the alkali absorbing device (12) is connected with a double-roller tension frame II (13) for attaching the two layers of cloth to one layer, the output end of the double-roller tension frame II (13) is connected with a padder II (14), the output end of the padder II (14) is connected with a straight roller groove (15), the output end of the straight roller groove (15) is connected with a high-efficiency padder II (16), the output end of the high-efficiency padder II (16) is connected with a steaming and washing tank (17), the output end of the steaming and washing tank (17) is connected with a high-efficiency padder III (18), the output end of the high-efficiency padder III (18) is a double-layer cloth rolling frame (19).
2. The double-layer clip mercerizer according to claim 1, wherein: cloth guide rollers are arranged in the presoaking tank (2), the concentrated alkali tank (6), the rinsing tank (8) and the steaming and washing tank (17);
and rollers are arranged in the high-efficiency padder I (3), the heavy padder (4), the padder I (9), the padder II (14), the high-efficiency padder II (16) and the high-efficiency padder III (18).
3. The double-layer clip mercerizer according to claim 1 or 2, wherein: the double-layer cloth feeding device (1) comprises a support frame (1-1), a cloth feeding roller I (1-2), a cloth feeding roller II (1-3) and an edge suction device (1-5), the support frame (1-1) is two layers from top to bottom, a plurality of cloth guide rollers (1-4) are installed on each layer, the output end of the cloth feeding roller I (1-2) is the cloth guide roller of the upper layer of support frame, the output end of the cloth feeding roller II (1-3) is the cloth guide roller of the lower layer of support frame, and the edge suction device (1-5) is installed on cloth.
4. The double-layer clip mercerizer according to claim 1 or 2, wherein: the spraying device (11) is arranged at the middle rear part of the cloth clip tentering mercerizing device (10) and comprises a spraying pump (11-1), a three-way pipe (11-2) is arranged at the output end of the spraying pump, and the output end of the three-way pipe (11-2) is respectively connected with a spraying pipeline and a spraying head for spraying the upper layer cloth and the lower layer cloth.
5. The double-layer clip mercerizer according to claim 4, wherein: the spraying device is provided with 3-7 sets.
6. The double-layer clip mercerizer according to claim 1 or 2, wherein: the output end of each set of spraying device (11) is provided with a set of alkali absorption device (12), the alkali absorption device comprises an alkali absorption box and a vacuum pump, the alkali absorption box is arranged below the fabric and provided with staggered long holes, and the vacuum pump is used for vacuumizing and removing alkali.
7. The double-layer clip mercerizer according to claim 1 or 2, wherein: the steaming and washing tank is provided with 6-12 groups, and the front end of each group of steaming and washing tank is provided with a two-roller padder (21).
8. The double-layer clip mercerizer according to claim 1 or 2, wherein: the double-layer cloth rolling frame (19) comprises a cloth discharging support frame (19-1), the cloth discharging support frame (19-1) is divided into an upper layer and a lower layer, a plurality of cloth discharging guide rollers (19-2) are installed on each layer, a lower layer cloth rolling device (19-3) is installed at the tail end of the lower layer cloth discharging guide roller (19-2), and an upper layer cloth rolling device (19-4) is installed at the tail end of the upper layer cloth discharging guide roller (19-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920512245.0U CN210031153U (en) | 2019-04-16 | 2019-04-16 | Double-layer clip mercerizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920512245.0U CN210031153U (en) | 2019-04-16 | 2019-04-16 | Double-layer clip mercerizing machine |
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| Publication Number | Publication Date |
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| CN210031153U true CN210031153U (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920512245.0U Active CN210031153U (en) | 2019-04-16 | 2019-04-16 | Double-layer clip mercerizing machine |
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| CN (1) | CN210031153U (en) |
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- 2019-04-16 CN CN201920512245.0U patent/CN210031153U/en active Active
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