CN219040411U

CN219040411U - Filament boxing device

Info

Publication number: CN219040411U
Application number: CN202222944889.1U
Authority: CN
Inventors: 刘芳
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-10-31
Filing date: 2022-10-31
Publication date: 2023-05-16
Anticipated expiration: 2032-10-31

Abstract

The utility model provides a filament cartoning device, includes the board of filament spot welder and installs the filament anchor clamps on filament spot welder swivel work head, its characterized in that: the machine table is provided with a boxing mechanism and a clearing clamp mechanism which are sequentially arranged along the moving direction of the filament clamp; the boxing mechanism comprises a first filament release structure for opening the filament clamp and a filament transfer mechanism for clamping the filament from the filament clamp and transferring the filament to the material disc, and the emptying clamp mechanism comprises a second filament release structure for opening the filament clamp again, a waste receiving disc for receiving the filament falling from the filament clamp and a detection mechanism for detecting whether the filament is still arranged on the filament clamp. The boxing mechanism is arranged to boxing the filament finished product, so that the manual boxing step is omitted; the lamp filament waste after the boxing procedure is checked and emptied by the emptying fixture mechanism, and the phenomenon that the waste affects the normal feeding work of the lamp filament spot welder is avoided.

Description

Filament boxing device

Technical Field

The utility model relates to the field of filament production, in particular to a filament boxing device.

Background

After the finished product of the filament is manufactured, the finished product of the filament is required to be packaged into a packaging box to ensure that the filament can be protected when being transported to a final assembly production line, the finished product of the filament is generally damaged by manual boxing, the production speed of the filament of a spot welding machine for the filament is higher, the production speed of the filament cannot be kept up with that of the manual boxing, the non-boxing finished product is easy to be accumulated, and the finished product of the filament is easy to be crushed in the process.

The Chinese patent document with the patent number of CN201521063522.2 discloses a cam type full-automatic filament spot welding machine, which comprises a machine table, a rotary workbench positioned in the middle of the machine table, a plurality of station clamps arranged on the periphery of the rotary workbench, wherein the station clamps are divided into lamp foot clamping parts and bracket clamping parts, a lamp foot bending and feeding mechanism for bending lamp feet and feeding the lamp feet into the station clamps, a molybdenum sheet feeding and spot welding mechanism for feeding molybdenum sheets into the station clamps and spot welding the lamp feet, a bracket feeding mechanism for feeding brackets into the station clamps, a bracket shaping and bending mechanism for shaping and bending the ends of the brackets so as to support filaments, a filament feeding and spot welding mechanism for placing the filaments into a bracket supporting position and spot welding the filaments, a molybdenum sheet spot welding mechanism for spot welding the brackets and the molybdenum sheets, and a discharging mechanism for taking the welded filaments out of the station clamps are sequentially arranged on the periphery of the rotary workbench; the station fixture is directly moved to the feeding station after being opened at the discharging station to wait for feeding, the structure of the station fixture is not checked and opened again between the discharging station and the feeding station, if the station fixture is provided with waste residues or filaments which are not normally clamped away at the discharging station after passing through the discharging station, the waste materials or filaments which are left on the station fixture can influence the normal feeding work of the filament spot welder at the feeding station, and the normal production of the filaments is not facilitated.

Disclosure of Invention

In order to overcome the defects in the prior art, the utility model provides a filament boxing device.

The technical scheme adopted for solving the technical problems is as follows:

the utility model provides a filament cartoning device, includes the board of filament spot welder and installs the filament anchor clamps on filament spot welder swivel work head, its characterized in that: the machine table is provided with a boxing mechanism and a clearing clamp mechanism which are sequentially arranged along the moving direction of the filament clamp; the boxing mechanism comprises a first filament release structure for opening the filament clamp and a filament transfer mechanism for clamping the filament from the filament clamp and transferring the filament to the material disc, and the emptying clamp mechanism comprises a second filament release structure for opening the filament clamp again, a waste receiving disc for receiving the filament falling from the filament clamp and a detection mechanism for detecting whether the filament is still arranged on the filament clamp.

In the utility model, the filament clamp comprises an upper clamp head, a lower clamp head, a clamping driving spring for driving the upper clamp head and the lower clamp head to mutually engage and clamp a filament, wherein the upper clamp head is fixed on a rotary workbench of a filament spot welder, the upper clamp head and the lower clamp head are hinged through a lower clamp head rotating shaft arranged on the upper clamp head, one end of the clamping driving spring is connected with the upper clamp head, and the other end of the clamping driving spring is connected with the lower clamp head.

In the utility model, the lower chuck rotating shaft is inserted in the middle of the lower chuck, one end of the lower chuck is a chuck body, the other end of the lower chuck is a release trigger, the chuck body and the upper chuck are mutually meshed to clamp the filament, and the position of the release trigger is higher than the action output ends of the first filament release structure and the second filament release structure.

In the utility model, the boxing mechanism further comprises a receiving driving mechanism for driving the material disc to move and receive the filament, the receiving driving mechanism is arranged on the machine table, and the receiving driving mechanism is positioned below the filament transferring mechanism.

In the utility model, the filament transfer mechanism comprises a horizontal transfer mechanism and a vertical transfer mechanism, wherein the horizontal transfer mechanism is positioned on one side of the filament transfer mechanism, which is close to the filament clamp, and the vertical transfer mechanism is positioned on one side of the filament transfer mechanism, which is far away from the filament clamp.

In the utility model, the horizontal transfer mechanism comprises a first pneumatic finger, a first lifting cylinder, a front-back moving sliding rail, a front-back moving sliding block and a front-back driving cylinder, wherein the front-back moving sliding rail is fixed on a first support of a machine table, the front-back moving sliding block is arranged on the front-back moving sliding rail, one end of the front-back driving cylinder is connected with the first support of the machine table, and the other end of the front-back driving cylinder is connected with the front-back moving sliding block; the first lifting cylinder is arranged on the front-back moving sliding block, the first pneumatic finger is arranged on the action output end of the first lifting cylinder, and the opening direction of the clamping finger of the first pneumatic finger is upward.

In the utility model, the vertical transfer mechanism comprises a second pneumatic finger and a second lifting cylinder, wherein the second lifting cylinder is connected to the machine table through a second bracket, the second pneumatic finger is arranged on the action output end of the second lifting cylinder, and the opening direction of the clamping finger of the second pneumatic finger is downward.

In the utility model, the material receiving driving mechanism comprises a material disc fixing platform, a left moving platform, a right moving platform and a front moving platform and a back moving platform, wherein the front moving platform and the back moving platform are arranged on a machine table, the left moving platform and the right moving platform are arranged on the action output end of the front moving platform and the back moving platform, the material disc fixing platform is fixed on the action output end of the left moving platform and the right moving platform, and the material disc fixing platform is used for positioning and placing material discs.

In the utility model, the material disc fixing platform comprises a material disc limiting strip, a material disc clamp and a driving spring, wherein the material disc limiting strip is of an L-shaped structure, the material disc limiting strip is arranged along the left side and the rear side of the surface of the material disc fixing platform, one end of the driving spring is fixed on the right side of the material disc fixing platform, the other end of the driving spring is connected with the material disc clamp, and a handle is arranged on the material disc clamp.

In the utility model, the detection mechanism comprises a detection support and a detection probe, wherein the detection support is arranged on the machine table, the detection probe is arranged on the detection support, the second filament release structure and the detection probe are sequentially arranged along the moving direction of the filament clamp, and the detection end of the detection probe is lower than the filament clamp.

The beneficial effects of the utility model are as follows: by arranging the boxing mechanism, the filament finished product is discharged from the filament clamp and is boxed, so that the manual boxing step is omitted, and the transportation loss of the filament finished product is reduced; through setting up empty anchor clamps mechanism, the waste material of filament after having inspected and emptied carrying out the dress box process has avoided the waste material of remaining on the filament anchor clamps to influence the normal material loading work of filament spot welder.

Drawings

FIG. 1 is a schematic diagram of the structure of the present embodiment;

FIG. 2 is a schematic view of a filament clamp structure;

FIG. 3 is a front view of a filament clamp and a second filament release structure;

FIG. 4 is a schematic structural view of a boxing mechanism;

FIG. 5 is a schematic view of a horizontal transfer mechanism;

FIG. 6 is a schematic view of a vertical transfer mechanism;

FIG. 7 is a schematic view of a material receiving driving mechanism;

FIG. 8 is a schematic view of a material receiving driving mechanism;

fig. 9 is a schematic view of a structure of a material tray fixing platform.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

As shown in fig. 1 to 9, a filament boxing device comprises a machine table of a filament spot welder and a filament clamp 1 arranged on a rotating workbench of the filament spot welder, wherein a boxing mechanism 2 and a emptying clamp mechanism 3 are arranged on the machine table, and the boxing mechanism 2 and the emptying clamp mechanism 3 are sequentially arranged along the moving direction of the filament clamp 1; the boxing mechanism 2 comprises a first filament releasing structure 21 for opening the filament clamp 1 and a filament transferring mechanism 20 for clamping the filament from the filament clamp 1 and transferring the filament to a material tray 244, and the emptying clamp mechanism 3 comprises a second filament releasing structure 31 for opening the filament clamp again, a waste receiving tray 32 for receiving the filament dropped from the filament clamp 1 and a detecting mechanism 33 for detecting whether the filament is still on the filament clamp 1.

In this embodiment, the first filament releasing structure 21 and the second filament releasing structure 31 are conventional telescopic cylinders available in the market, so that, not specifically described, the filament fixture 1 conveys the filament finished product to the boxing mechanism 2 along with the rotation of the rotating table, the first filament releasing structure 21 moves upwards to enable the filament fixture 1 to release the filament finished product, and conveys the filament finished product to the vertical transferring mechanism 23 through the horizontal transferring mechanism 22, the vertical transferring mechanism 23 boxing the filament finished product, and the filament finished product or defective product which is not conveyed to the boxing mechanism 2, and the filament fixture 1 is opened again through the second filament releasing structure 31 along with the movement of the filament fixture 1 to the emptying fixture mechanism 3, and the defective product falls from the filament fixture 1 to the waste receiving tray 32.

Further, the filament clamp 1 comprises an upper clamp 11, a lower clamp 12 and a clamping driving spring 13 for driving the upper clamp and the lower clamp to mutually clamp and clamp a filament, wherein the upper clamp 11 is fixed on a rotary workbench of a filament spot welder, the upper clamp 11 and the lower clamp 12 are hinged through a lower clamp rotating shaft 111 arranged on the upper clamp 11, one end of the clamping driving spring 13 is connected with the upper clamp 11, and the other end of the clamping driving spring is connected with the lower clamp 12; the lower chuck rotating shaft 111 is inserted in the middle of the lower chuck 12, one end of the lower chuck 12 is a chuck body 121, the other end is a release trigger 122, the chuck body 121 and the upper chuck 11 are mutually engaged to clamp the filament, and the position of the release trigger 122 is higher than the action output ends of the first filament release structure 21 and the second filament release structure 31; in this embodiment, when the first filament releasing structure 21 moves upward, the releasing trigger 122 is driven to rotate upward along the chuck rotation axis 111, and then the chuck body 121 rotates downward along the chuck rotation axis 111, and the filament clamp 1 opens to release the filament, so that the boxing mechanism 2 can clamp the filament.

Further, the boxing mechanism 2 further comprises a receiving driving mechanism 24 for driving the material tray 244 to move and receive filaments, the receiving driving mechanism 24 is mounted on the machine, and the receiving driving mechanism 24 is positioned below the filament transferring mechanism 20; the filament transfer mechanism 20 includes a horizontal transfer mechanism 22 and a vertical transfer mechanism 23, the horizontal transfer mechanism 22 being located on a side of the filament transfer mechanism 20 near the filament clamp 1, and the vertical transfer mechanism 23 being located on a side of the filament transfer mechanism 20 remote from the filament clamp 1. In this embodiment, when the filament clamp 1 releases the filament, the horizontal transfer mechanism 22 carries the filament end product from the filament clamp 1 to the vertical transfer mechanism 23, and the vertical transfer mechanism 23 places the end product onto the tray 244.

Further, the horizontal transfer mechanism 22 includes a first pneumatic finger 221, a first lifting cylinder 222, a front-back moving sliding rail 223, a front-back moving sliding block 224, and a front-back driving cylinder 225, where the front-back moving sliding rail 223 is fixed on a first support of the machine, the front-back moving sliding block 224 is installed on the front-back moving sliding rail 223, one end of the front-back driving cylinder is connected with the first support of the machine, and the other end of the front-back driving cylinder is connected with the front-back moving sliding block 224; the first lifting cylinder 222 is mounted on the front-back moving slide block 224, the first pneumatic finger 221 is mounted on the action output end of the first lifting cylinder 222, and the opening direction of the clamping finger of the first pneumatic finger 221 is upward. The vertical transfer mechanism 23 comprises a second pneumatic finger 231 and a second lifting cylinder 232, the second lifting cylinder 232 is connected to the machine platform through a second bracket, the second pneumatic finger 231 is mounted on the action output end of the second lifting cylinder 232, and the opening direction of the clamping finger of the second pneumatic finger 231 is downward.

During blanking, the first lifting cylinder 222 drives the first pneumatic finger 221 to lift to be close to the filament clamp 1, then the clamping fingers of the first pneumatic finger 221 clamp the filament, and finally the filament clamp 1 is opened to fix a filament finished product on the first pneumatic finger 221; resetting the first lifting cylinder 222; the front-back driving cylinder 225 drives the first lifting cylinder 222 to move the second pneumatic finger 231, one end of the filament is transported to the clamping finger of the second pneumatic finger 231, the clamping finger of the second pneumatic finger 231 is closed to clamp the filament, then the first pneumatic finger 221 is opened, the filament is fixed on the second pneumatic finger 231, then the second lifting cylinder 232 drives the second pneumatic finger 231 to descend to be close to the material disc, the clamping finger of the second pneumatic finger 231 is opened to enable the filament to be placed on the material disc, and then the second lifting cylinder 232 drives the second pneumatic finger 231 to ascend and reset.

Further, the material receiving driving mechanism 24 includes a material tray fixing platform 241, a left and right moving platform 242, and a front and rear moving platform 243, where the front and rear moving platform 243 is mounted on the machine, the left and right moving platform 242 is mounted on an action output end of the front and rear moving platform 243, and the left and right moving platform 242 and the front and rear moving platform 243 are conventional linear modules available in the existing market, so that the material tray fixing platform 241 is fixed on an action output end of the left and right moving platform 242, and the material tray fixing platform 241 is used for positioning and placing the material tray 244; in this embodiment, there are multiple rows of filament product slots on the material tray 244, the left-right movement of the material tray 244 is achieved by the movement of the left-right moving platform 242, so that the vertical transfer mechanism 23 can fill up one row of filament product slots, and the front-back movement of the material tray 244 is achieved by the movement of the front-back moving platform 243, so that the other row of filament product slots are moved below the vertical transfer mechanism 23, so that the vertical transfer mechanism 23 can fill up the filament product on the material tray fixing platform 241.

Further, the material disc fixing platform 241 comprises a material disc limiting bar 245, a material disc clamp 246 and a driving spring 247, the material disc limiting bar 245 is of an L-shaped structure, the material disc limiting bar 245 is installed along the left side and the rear side of the surface of the material disc fixing platform 241, one end of the driving spring 247 is fixed on the right side of the material disc fixing platform 241, the other end of the driving spring is connected with the material disc clamp 246, the driving spring is used for pushing the material disc clamp 246 to compress and position the material disc 244 in a semi-surrounding ring of the material disc limiting bar 245, a handle is arranged on the material disc clamp 246, a worker can pull the material disc clamp 246 to release the material disc 244 through the handle, the handle is located in the middle of the right side of the material disc clamp 246, and the driving spring 247 is symmetrically distributed on two sides of the handle.

Further, the scrap receiving tray 32 is placed on the machine, and the scrap receiving tray 32 is positioned below the second filament releasing structure 31. The detection mechanism 33 comprises a detection support 331 mounted on the machine table and a detection probe 332 arranged on the detection support, the second filament release structure 31 and the detection probe 332 are sequentially arranged along the moving direction of the filament clamp 1, and the detection end of the detection probe 332 is lower than the filament clamp 1. In this embodiment, when the second filament releasing structure 31 moves upwards, the releasing trigger 122 is driven to rotate upwards along the chuck rotating shaft 111, the chuck body 121 rotates downwards along the chuck rotating shaft 111, the filament clamp 1 is opened, and the filament finished product or waste material enters the waste material receiving disc 32, so as to ensure that the filament clamp 1 does not fix the filament finished product when the filament clamp 1 moves to the feeding device; after the second filament releasing structure 31 opens the filament clamp 1, the detecting probe 332 detects whether the filament clamp 1 still has the waste material after releasing, if yes, an alarm is sent, so that the control device of the filament spot welder controls each mechanism of the filament spot welder to stop working, and waits for the staff to process.

The foregoing is only a preferred embodiment of the present utility model, and all technical solutions for achieving the object of the present utility model by substantially the same means are included in the scope of the present utility model.

Claims

1. The utility model provides a filament cartoning device, includes the board of filament spot welder and installs filament anchor clamps (1) on filament spot welder swivel work head, its characterized in that: the box packing mechanism (2) and the emptying fixture mechanism (3) are arranged on the machine table, and the box packing mechanism (2) and the emptying fixture mechanism (3) are sequentially arranged along the moving direction of the filament fixture (1); the boxing mechanism (2) comprises a first filament release structure (21) for opening the filament clamp (1) and a filament transfer mechanism (20) for clamping the filament from the filament clamp (1) and transferring the filament to a material disc (244), and the emptying clamp mechanism (3) comprises a second filament release structure (31) for opening the filament clamp again, a waste receiving disc (32) for receiving the filament falling from the filament clamp (1) and a detection mechanism (33) for detecting whether the filament is arranged on the filament clamp (1).

2. The filament boxing apparatus according to claim 1, wherein: the filament clamp (1) comprises an upper clamp head (11), a lower clamp head (12) and a clamping driving spring (13) for driving the upper clamp head and the lower clamp head to mutually clamp and clamp a filament, wherein the upper clamp head (11) is fixed on a rotary workbench of a filament spot welding machine, the upper clamp head (11) and the lower clamp head (12) are hinged through a lower clamp head rotating shaft (111) arranged on the upper clamp head (11), one end of the clamping driving spring (13) is connected with the upper clamp head (11), and the other end of the clamping driving spring is connected with the lower clamp head (12).

3. A filament boxing apparatus in accordance with claim 2, wherein: the lower chuck rotating shaft (111) is inserted in the middle of the lower chuck (12), one end of the lower chuck (12) is a chuck body (121), the other end of the lower chuck is a release trigger (122), the chuck body (121) and the upper chuck (11) are mutually meshed to clamp a filament, and the position of the release trigger (122) is higher than the action output ends of the first filament release structure (21) and the second filament release structure (31).

4. The filament boxing apparatus according to claim 1, wherein: the boxing mechanism (2) further comprises a receiving driving mechanism (24) for driving the material tray (244) to move and receive filaments, the receiving driving mechanism (24) is arranged on the machine table, and the receiving driving mechanism (24) is located below the filament transferring mechanism (20).

5. The filament boxing apparatus according to claim 1, wherein: the filament transfer mechanism (20) comprises a horizontal transfer mechanism (22) and a vertical transfer mechanism (23), wherein the horizontal transfer mechanism (22) is positioned on one side, close to the filament clamp (1), of the filament transfer mechanism (20), and the vertical transfer mechanism (23) is positioned on one side, far away from the filament clamp (1), of the filament transfer mechanism (20).

6. The filament boxing apparatus according to claim 5, wherein: the horizontal transfer mechanism (22) comprises a first pneumatic finger (221), a first lifting cylinder (222), a front-back moving sliding rail (223), a front-back moving sliding block (224) and a front-back driving cylinder (225), wherein the front-back moving sliding rail (223) is fixed on a first support of the machine table, the front-back moving sliding block (224) is arranged on the front-back moving sliding rail (223), one end of the front-back driving cylinder is connected with the first support of the machine table, and the other end of the front-back driving cylinder is connected with the front-back moving sliding block (224); the first lifting cylinder (222) is arranged on the front-back moving sliding block (224), the first pneumatic finger (221) is arranged on the action output end of the first lifting cylinder (222), and the finger clamping opening direction of the first pneumatic finger (221) is upward.

7. The filament boxing apparatus according to claim 5, wherein: the vertical transfer mechanism (23) comprises a second pneumatic finger (231) and a second lifting cylinder (232), the second lifting cylinder (232) is connected to the machine table through a second bracket, the second pneumatic finger (231) is arranged at the action output end of the second lifting cylinder (232), and the opening direction of the clamping finger of the second pneumatic finger (231) is downward.

8. The filament boxing apparatus according to claim 4, wherein: the material receiving driving mechanism (24) comprises a material disc fixing platform (241), a left moving platform (242) and a back moving platform (243), the back moving platform (243) is arranged on the machine, the left moving platform (242) and the right moving platform (242) are arranged on the action output end of the back moving platform (243), the material disc fixing platform (241) is fixed on the action output end of the left moving platform (242), and the material disc fixing platform (241) is used for positioning and placing a material disc (244).

9. The filament boxing apparatus according to claim 8, wherein: the material disc fixing platform (241) comprises a material disc limiting strip (245), a material disc clamp (246) and a driving spring (247), the material disc limiting strip (245) is of an L-shaped structure, the material disc limiting strip (245) is installed along the left side and the rear side of the surface of the material disc fixing platform (241), one end of the driving spring (247) is fixed on the right side of the material disc fixing platform (241), the other end of the driving spring is connected with the material disc clamp (246), and a handle is arranged on the material disc clamp (246).

10. The filament boxing apparatus according to claim 1, wherein: the detection mechanism (33) comprises a detection support (331) arranged on the machine table and a detection probe (332) arranged on the detection support, the second filament release structure (31) and the detection probe (332) are sequentially arranged along the movement direction of the filament clamp (1), and the detection end of the detection probe (332) is lower than the filament clamp (1).