CN218964010U

CN218964010U - Molten aluminum transfer device from ash frying machine to casting furnace

Info

Publication number: CN218964010U
Application number: CN202223390393.0U
Authority: CN
Inventors: 谭宝海; 曾潇; 杨峰; 韩晓东
Original assignee: Linqu Shared Aluminum Industry Technology Co ltd
Current assignee: Linqu Shared Aluminum Industry Technology Co ltd
Priority date: 2022-12-18
Filing date: 2022-12-18
Publication date: 2023-05-05
Anticipated expiration: 2032-12-18

Abstract

The aluminum water transfer device from the ash frying machine to the casting furnace comprises a hopper body (1), wherein a plurality of flow blocking strip assemblies (2) are horizontally arranged on the left side wall (101), the right side wall (102) and the rear side wall (103) of the hopper body (1), and a fork conveying assembly (3) is arranged at the rear part of the hopper body (1); a plurality of diversion trenches (4) are arranged on the discharging wall (104) of the hopper body (1); the forefront end of the discharging wall (104) of the hopper body (1) is provided with a clamping groove (5) which is bent downwards. This transfer device is mainly used when the aluminium sediment in the ash machine melts into aluminium water, retrieves to transfer device in, does not need the cooling, directly fork aluminium water transfer device by fork truck, transfers and pours into the casting furnace.

Description

Molten aluminum transfer device from ash frying machine to casting furnace

Technical Field

The utility model relates to the field of aluminum metal processing and manufacturing, in particular to an aluminum water transfer device from an ash frying machine to a casting furnace.

Background

Aluminum slag can be generated when molten aluminum is cast, the generated aluminum slag is required to be processed through an ash frying machine, the aluminum water is recycled in the ash frying machine by utilizing an aluminum water transfer device, and the aluminum slag is transferred by a forklift and poured into a casting furnace.

The traditional aluminum water transfer is to wait for the aluminum water cooling and then throw the aluminum ingot into the casting furnace, so that the aluminum ingot needs to be melted for the second time, and the fuel of the casting furnace is wasted greatly.

At present, an aluminum water transfer device matched with a forklift is adopted for transferring aluminum water, and an overturning hopper with a hinged structure at the bottom is adopted for the aluminum water transfer device, so that the gravity center of the hopper is often unstable. Because fork truck fork aluminium water transfer device is in the transportation process, fork truck can control turn and advance, because inertial effect, aluminium water in the hopper can control and rock backward, leads to the hopper upset. Because the temperature of the aluminum water is very high, the aluminum water can be splashed onto the body of a worker after overflowing, so that personal injury is possibly caused. Even if the water splashes to the ground, the trouble of cleaning and collecting again in the later stage is increased. When molten aluminum is poured into the casting furnace, the hopper is turned over, and heavy weight is smashed into the feed inlet of the casting furnace, so that the furnace body of the casting furnace is seriously damaged.

The utility model provides an aluminum water transfer device from an ash frying machine to a casting furnace, which aims to solve the problems that a hopper is easy to overturn, high-temperature aluminum water is easy to shake and overflow, and the furnace body of the casting furnace is seriously damaged due to the overturning of the hopper.

Disclosure of Invention

In order to solve the problems in the prior art, the utility model provides an aluminum water transfer device from an ash frying machine to a casting furnace.

The technical scheme adopted for solving the technical problems is as follows:

the aluminum water transfer device from the ash frying machine to the casting furnace comprises a hopper body 1, wherein a plurality of flow blocking strip assemblies 2 are horizontally arranged on a left side wall 101, a right side wall 102 and a rear side wall 103 of the hopper body 1, and a fork conveying assembly 3 is arranged at the rear part of the hopper body 1; a plurality of diversion trenches 4 are arranged on the discharging wall 104 of the hopper body 1; the forefront end of the discharging wall 104 of the hopper body 1 is provided with a clamping groove 5 which is bent downwards.

The utility model also has the following additional technical characteristics:

the technical scheme of the utility model is further specifically optimized: the hopper body 1 comprises a left side wall 101, a right side wall 102, a rear side wall 103 and a discharge wall 104, and a bottom plate 105 is respectively welded with the bottoms of the left side wall 101, the right side wall 102, the rear side wall 103 and the discharge wall 104 to form a cavity structure; the left side wall 101, the right side wall 102, the rear side wall 103, the discharge wall 104 and the bottom plate 105 are all made of steel materials.

The technical scheme of the utility model is further specifically optimized: the flow blocking strip assembly 2 comprises straight flow blocking strips 21 positioned on the left side wall 101 and the right side wall 102 and inclined plane flow blocking strips 22 positioned on the rear side wall 103, wherein the inner wall surfaces of the straight flow blocking strips 21 are respectively welded with the left side wall 101 and the right side wall 102, the inner wall surfaces of the inclined plane flow blocking strips 22 are welded with the rear side wall 103, and the flow blocking strip assembly 2 is made of steel materials.

The technical scheme of the utility model is further specifically optimized: the fork assembly 3 comprises two fork sleeves 31 welded on the rear side wall 103 of the hopper body 1, a connecting plate 32 is welded between the fork sleeves 31, and a reinforcing rib plate 33 is welded between the fork sleeves 31 and the rear side wall 103; the fork sleeve 31 is made of square tubes, and the end part of the fork sleeve is in an inclined plane shape; the connection plate 32 and the reinforcing ribs 33 are made of a planar steel plate.

The technical scheme of the utility model is further specifically optimized: the diversion trench 4 is arranged in a V shape, the top of the diversion trench 4 extends to the discharge hole of the hopper body 1, the bottom of the diversion trench 4 extends to the bottom plate 105 of the hopper body 1,

the technical scheme of the utility model is further specifically optimized: the clamping groove 5 can be clamped on the feed inlet of the casting furnace.

Compared with the prior art, the utility model has the advantages that:

advantage 1: this transfer device is mainly used when the aluminium sediment in the ash machine melts into aluminium water, retrieves to transfer device in, does not need the cooling, directly fork aluminium water transfer device by fork truck, transfers and pours into the casting furnace.

Advantage 2: the straight-face flow blocking strip 21 can reduce the amplitude of the swaying of the aluminum water when the forklift turns left and right, and achieves the effect of preventing the aluminum water from splashing. The inclined plane flow blocking strip 22 can reduce the amplitude of the aluminum water shaking when the forklift advances, and achieves the effect of preventing the aluminum water from splashing.

Advantage 3: the V-shaped diversion trench 4 can generate a confluence effect when molten aluminum is poured into the casting furnace, so that the defect that molten aluminum is easy to splash due to water splashing of the traditional open type hopper is avoided.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram of a detailed labeling structure of the present utility model;

FIG. 3 is a schematic view of an aluminum water transfer device receiving aluminum water in front of an ash frying machine;

fig. 4 is a schematic diagram of a forklift for lifting up an aluminum water transfer device for transferring aluminum water;

fig. 5 is a schematic view of an aluminum water transfer device for pouring aluminum water before a casting furnace.

Reference numerals illustrate: hopper body 1, left side wall 101, right side wall 102, rear side wall 103, discharge wall 104, bottom plate 105, flow blocking bar assembly 2, straight flow blocking bar 21, inclined flow blocking bar 22, fork assembly 3, fork sleeve 31, connecting plate 32, reinforcing rib 33; diversion trench 4, draw-in groove 5.

Detailed Description

Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings.

The utility model provides an aluminum water transfer device of ash frying machine to casting furnace, this transfer device mainly used melts the aluminium sediment in the ash frying machine and becomes the aluminum water after, retrieves to transfer device in, does not need the cooling, directly plays aluminum water transfer device by fork truck fork, transfers and pours into the casting furnace.

The aluminum water transfer device comprises a hopper body 1, wherein a left side wall 101, a right side wall 102 and a rear side wall 103 of the hopper body 1 are horizontally provided with a plurality of flow blocking strip assemblies 2, and the rear part of the hopper body 1 is provided with a fork transport assembly 3; a plurality of diversion trenches 4 are arranged on the discharging wall 104 of the hopper body 1; the forefront end of the discharging wall 104 of the hopper body 1 is provided with a clamping groove 5 which is bent downwards.

The hopper body 1 comprises a left side wall 101, a right side wall 102, a rear side wall 103 and a discharge wall 104, and a bottom plate 105 is welded with the bottoms of the left side wall 101, the right side wall 102, the rear side wall 103 and the discharge wall 104 respectively to form a cavity structure. During actual processing, the left side wall 101, the right side wall 102, the rear side wall 103, the discharging wall 104 and the bottom plate 105 are all made of steel materials, the melting point of steel is about 1535 ℃, the melting point of aluminum is about 660.37 ℃, and the hopper body 1 made of the steel materials meets the requirement of containing aluminum water.

In actual processing, the dimensions of the bottom plate 105 are 1200mm x 800mm, and the dimensions enclosed by the tops of the left side wall 101, the right side wall 102, the rear side wall 103 and the discharge wall 104 are 1200mm x 1000mm.

In order to reduce the sloshing and splashing of the aluminum water in the hopper body 1, a plurality of flow blocking strip assemblies 2 are horizontally arranged on the hopper body 1, and the flow blocking strip assemblies 2 comprise straight flow blocking strips 21 positioned on the left side wall 101 and the right side wall 102 and inclined flow blocking strips 22 positioned on the rear side wall 103.

The straight-face flow blocking strips 21 on the left side wall 101 and the right side wall 102 can be subjected to the flow blocking effect of the straight-face flow blocking strips 21 when the aluminum water swings left and right when the forklift turns left and right, so that the swing amplitude of the aluminum water is reduced, and the effect of preventing the aluminum water from splashing is achieved. Meanwhile, according to the inner cavity volume of the hopper body 1, the straight-face flow blocking strips 21 can be horizontally distributed to form a plurality of strips, so that the flow blocking effect is improved.

Similarly, the inclined plane flow blocking strip 22 on the rear side wall 103 can be subjected to the flow blocking effect of the inclined plane flow blocking strip 22 when the aluminum water swings backwards due to inertia during the forward movement of the forklift, so that the swing amplitude of the aluminum water is reduced, and the effect of preventing the aluminum water from splashing is achieved. Meanwhile, according to the inner cavity volume of the hopper body 1, the inclined plane flow blocking strips 22 can be horizontally distributed to form a plurality of strips, so that the flow blocking effect is improved.

In actual processing, the inner wall surfaces of the straight-face flow blocking strips 21 are welded to the left side wall 101 and the right side wall 102, respectively, and the inner wall surfaces of the inclined-face flow blocking strips 22 are welded to the rear side wall 103. The flow blocking strip component 2 is made of steel materials, the melting point of steel is about 1535 ℃, the melting point of aluminum is about 660.37 ℃, and the flow blocking strip component 2 is made of steel materials and can meet the requirement of flow blocking aluminum water shaking.

The fork assembly 3 comprises two fork sleeves 31 welded on the rear side wall 103 of the hopper body 1, a connecting plate 32 is welded between the fork sleeves 31, and a reinforcing rib plate 33 is welded between the fork sleeves 31 and the rear side wall 103; the fork sleeve 31 is made of square tubes, and the end part of the fork sleeve is in an inclined plane shape; the connection plate 32 and the reinforcing ribs 33 are made of a planar steel plate. The fork sleeve 31 has the function that the fork of the forklift is inserted into the fork sleeve 31, and the aluminum water transfer device is integrally lifted and transferred, and the distance between the two fork sleeves 31 is equal to the distance between the two forklift forks. The arrangement of the connecting plate 32 and the reinforcing rib plate 33 can increase the bearing capacity of the aluminum water transfer device and prevent the welded joint of the fork sleeve 31 and the fork sleeve 31 from breaking.

In actual processing, 200mm square tubes of 100mm are adopted for the fork sleeves 31, the distance between the fork sleeves 31 is 400mm, 400mm square steel plates are adopted for the connecting plates 32, 400mm triangular steel plates of 300mm are adopted for the reinforcing rib plates 33.

The guide groove 4 is the top of V-arrangement guide groove 4 and extends to the discharge gate of hopper body 1, and the bottom of guide groove 4 extends to the bottom plate 105 of hopper body 1. The V-shaped diversion trench 4 can generate a confluence effect when molten aluminum is poured into the casting furnace, so that the defect that molten aluminum is easy to splash due to water splashing of the traditional open type hopper is avoided.

When molten aluminum is poured into the casting furnace, the front end of a fork of a forklift is lowered, the whole hopper body 1 is tilted forwards, the clamping groove 5 can be clamped on the feeding hole of the casting furnace, then the fork is integrally lifted and the front end of the fork is lowered again, and molten aluminum of the hopper body 1 can be poured into the casting furnace. The molten aluminum is poured into the casting furnace, firstly, the discharge hole of the hopper body 1 can be ensured to be completely positioned in the feed hole of the casting furnace, and the problem that molten aluminum splashes outside is avoided; secondly, when molten aluminum is poured in, the hopper body 1 can not be heavily smashed to the feed inlet of the casting furnace when being overturned, so that serious damage to the furnace body of the casting furnace is avoided.

The above detailed description of embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model as claimed, but is merely representative of selected embodiments of the utility model.

Claims

1. An aluminum water transfer device from an ash frying machine to a casting furnace, which is characterized in that: the novel material feeding hopper comprises a hopper body (1), wherein a left side wall (101), a right side wall (102) and a rear side wall (103) of the hopper body (1) are horizontally provided with a plurality of flow blocking strip assemblies (2), and the rear part of the hopper body (1) is provided with a fork conveying assembly (3); a plurality of diversion trenches (4) are arranged on the discharging wall (104) of the hopper body (1); the forefront end of the discharging wall (104) of the hopper body (1) is provided with a clamping groove (5) which is bent downwards.

2. The aluminum water transfer device from an ash frying machine to a casting furnace as claimed in claim 1, wherein: the hopper body (1) comprises a left side wall (101), a right side wall (102), a rear side wall (103) and a discharging wall (104), wherein a bottom plate (105) is welded with the bottoms of the left side wall (101), the right side wall (102), the rear side wall (103) and the discharging wall (104) respectively to form a cavity structure; the left side wall (101), the right side wall (102), the rear side wall (103), the discharging wall (104) and the bottom plate (105) are made of steel materials.

3. The aluminum water transfer device from an ash frying machine to a casting furnace as claimed in claim 1, wherein: the flow blocking strip assembly (2) comprises a straight-face flow blocking strip (21) positioned on a left side wall (101) and a right side wall (102) and an inclined-face flow blocking strip (22) positioned on a rear side wall (103), the inner wall surfaces of the straight-face flow blocking strip (21) are respectively welded with the left side wall (101) and the right side wall (102), the inner wall surfaces of the inclined-face flow blocking strips (22) are welded with the rear side wall (103), and the flow blocking strip assembly (2) is made of steel materials.

4. The aluminum water transfer device from an ash frying machine to a casting furnace as claimed in claim 1, wherein: the fork assembly (3) comprises two fork sleeves (31) welded on the rear side wall (103) of the hopper body (1), a connecting plate (32) is welded between the fork sleeves (31), and a reinforcing rib plate (33) is welded between the fork sleeves (31) and the rear side wall (103); the fork sleeve (31) is made of square tubes, and the end part of the fork sleeve is in an inclined plane shape; the connecting plate (32) and the reinforcing rib plate (33) are made of planar steel plates.

5. The aluminum water transfer device from an ash frying machine to a casting furnace as claimed in claim 1, wherein: the guide groove (4) is arranged in a V shape, the top of the guide groove (4) extends to a discharge hole of the hopper body (1), and the bottom of the guide groove (4) extends to a bottom plate (105) of the hopper body (1).

6. The aluminum water transfer device from an ash frying machine to a casting furnace as claimed in claim 1, wherein: the clamping groove (5) can be clamped on a feed inlet of the casting furnace.