CN106475553A - Aluminium alloy ingots automatic assembly line - Google Patents
Aluminium alloy ingots automatic assembly line Download PDFInfo
- Publication number
- CN106475553A CN106475553A CN201610916246.2A CN201610916246A CN106475553A CN 106475553 A CN106475553 A CN 106475553A CN 201610916246 A CN201610916246 A CN 201610916246A CN 106475553 A CN106475553 A CN 106475553A
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- CN
- China
- Prior art keywords
- cooling
- aluminium alloy
- alloy ingots
- aluminium
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/12—Appurtenances, e.g. for sintering, for preventing splashing
Abstract
The invention discloses a kind of aluminium alloy ingots automatic assembly line, including smelting system, casting cooling system and demoulding piling system, described smelting system includes aluminium melting furnace and chute；Described casting cooling system includes allotter, pig moulding machine transportation system and cooling system；Described pig moulding machine transportation system includes chain and pan conveyor structure aluminium ingot mold, and the upper strata carrier bar of described chain and pan conveyor structure is sequentially provided with casting station, the first cooling station and the second cooling station along direction of advance；Described cooling system includes being arranged on the cooling bay of the first cooling station and the spray equipment being arranged on above the second station, and the upper strata carrier bar of described chain and pan conveyor structure is upwardly extending after cooling bay corresponding position is downwardly into cooling bay；Described spray equipment includes shower and water system, and described water system includes pond, water pipe and pump.This production line has the advantages that good cooling results, rate of cooling are fast, does not affect aluminium alloy ingots quality.
Description
Technical field
The present invention relates to aluminium alloy ingots production equipment is and in particular to a kind of aluminium alloy ingots automatic assembly line.
Background technology
Aluminium alloy ingots is with fine aluminium and to reclaim aluminum as raw material, adds other elements according to international standard or particular/special requirement, such as：
Silicon (Si), copper (Cu), magnesium (Mg), ferrum (Fe), improve the deficiency in castability, chemical and physical property for the fine aluminium；In commercial production
In, aluminium alloy ingots is widely used as the raw material of casting, and its quality directly influences the quality of cast properties；Due to aluminum
Alloy melt inhales that hydrogen tendency is big, oxidability is strong, is easily oxidized in casting with cooling procedure, so occur pin hole,
It is mingled with, owes the phenomenons such as casting, crackle, pore and shrinkage porosite, had a strong impact on the quality of aluminium alloy ingots.Therefore want to obtain high-quality
Aluminium alloy ingots, it is necessary to take simple and careful preventive measure to reduce in casting and the cooling procedure of aluminium alloy ingots
The adverse effect that aluminum melt suction hydrogen tendency is big, the strong problem of oxidability is brought.In existing actual production, generally adopt nature
The mode of cooling or air cooling cools down to the aluminium alloy ingots after casting, and such as application publication number is CN104972106A's
Application for a patent for invention is disclosed " a kind of aluminium alloy cast ingot automatic production line ".
Above-mentioned aluminium alloy cast ingot automatic production line has the following disadvantages at work：
1., by way of natural cooling or air cooling, rate of cooling is slow, and efficiency is low.
2., during natural cooling or air cooling, the aluminium alloy liquid of melting is easy to oxidized, affects aluminium alloy
The quality of ingot.
Content of the invention
It is an object of the invention to overcoming the deficiencies in the prior art, provide a kind of aluminium alloy ingots automatic assembly line, this production
Line has the advantages that good cooling results, rate of cooling are fast, does not affect aluminium alloy ingots quality.
The present invention solve above-mentioned technical problem technical scheme be：
A kind of aluminium alloy ingots automatic assembly line, including smelting system, casting cooling system and demoulding piling system, described molten
Refining system includes aluminium melting furnace and chute；Described casting cooling system includes allotter, pig moulding machine transportation system and cooling system, its
In, described allotter is monolithic construction, is connected by chute and aluminium melting furnace are airtight, this allotter includes multiple distributor boxes, and
The volume of each distributor box is equal with the volume of standard aluminium alloy ingots；Described pig moulding machine transportation system includes chain and pan conveyor structure
Be fixed on arrangement chain and pan conveyor structure carrier bar on aluminium ingot mold, on the upper strata carrier bar of described chain and pan conveyor structure along
Direction of advance is sequentially provided with casting station, the first cooling station and the second cooling station, and wherein, described casting station is arranged on point
Join below case；Described cooling system includes being arranged on the cooling bay of the first cooling station and is arranged on the spray above the second station
Device, the upper strata carrier bar of described chain and pan conveyor structure is upwardly extending after cooling bay corresponding position is downwardly into cooling bay, position
In the cooling water that the bottom of the aluminium ingot module in cooling bay is immersed in cooling bay；Described spray equipment includes shower and confession
Water system, described water system includes pond, water pipe and pump；Described demoulding piling system includes mould emptier, conveyer belt mechanism
With pile mechanism, wherein, described mould emptier includes tapping hammer and drives and strike the drive mechanism of hammer movement, this drive mechanism with
Described driving is tapped hammer and is connected by drive link.
One preferred version of the present invention, in described spray equipment, described pond is arranged on the lower section of shower, thus can
To reclaim the cooling water that shower sprays, described shower is multiple, and this shower is vertical along the conveying direction of aluminium ingot mold
Direction extends, and each shower is provided with multiple nozzles.
One preferred version of the present invention, multiple distributor boxes of described allotter are arranged at the top of aluminium ingot mold, when pouring
The mouth that pours of each multiple distributor box is directed at an aluminium ingot mold.
One preferred version of the present invention, described mould emptier is arranged on chain and pan conveyor structure along the end of conveying direction
End, the outside of chain and pan conveyor structure end is provided with arc-shaped baffle, this arc-shaped baffle and chain and pan conveyor structure end
Distance gradually expands from the top down；The lower end of described arc-shaped baffle dead ahead setting block, the lower end of arc-shaped baffle with
Gap between block constitutes aluminium alloy ingots and drops mouth；Described arc-shaped baffle with tap hammer movement locus corresponding position and be provided with and keep away
Allow mouth；Described conveyer belt mechanism include conveyer belt and drive conveyer belt motion actuating unit, described conveyer belt top rise
Top drops positioned at described aluminium alloy ingots the lower section of mouth.
Further, in described mould emptier, described drive mechanism cylinder is constituted, described drive link include first connecting rod and
Second connecting rod, one end of described first connecting rod is hinged with frame, and the other end is hinged with one end of second connecting rod, second connecting rod another
The described percussion hammer of one end setting, the middle part of described second connecting rod is hinged in frame, the expansion link of described cylinder and described the
One rod hinge connection.
The operation principle of the present invention is：The fine aluminium of solid or recovery aluminum become the aluminum alloy melt process of melting through melting furnace
Chute reaches in each distributor box, and then distributor box is opened simultaneously, and molten aluminium alloy liquid is quickly cast under distributor box
In the aluminum dipping form of side, distributor box cuts out, and chain and pan conveyor structure starts for the aluminum dipping form filling aluminum alloy melt to be transported to adjacent first
Cooling station, aluminum dipping form starts to be transformed into movement in a curve by horizontal movement and slowly enters cooling bay, due to the waterline of cooling bay
Move to aluminum dipping form top surface during camber line minimum point less than aluminum dipping form, therefore do not have water to enter in the whole cooling procedure of the first station
To in aluminum alloy melt；Aluminum alloy melt in aluminum dipping form, after cooling bay cooling, becomes solid-state, is and then sent to the second cooling
Station is cooled down；After aluminum dipping form reaches the second cooling station, the shower nozzle that shower nozzle is located above aluminum dipping form can be sprayed water in aluminum dipping form, solid-state
Aluminium alloy ingots is drastically lowered the temperature, and so, aluminium surface on the one hand can be made to quickly form the oxide-film of densification, stop it from aoxidizing further；
On the other hand, drastically cooling can make the suction hydrogen tendency of aluminum substantially reduce, thus ensure that the quality of aluminium alloy ingots, additionally, drastically
Cooling enables aluminum alloy to ingot and shrinks, and departs from aluminum dipping form, so that the follow-up demoulding is easier to make for.Aluminum dipping form after cooling is transported to top plate
During the end of chain is transferred to lower plywood chain, aluminum dipping form is toppled over, aluminium alloy ingots under the percussion that the demoulding is hammered into shape with aluminum dipping form depart from and
Fall on conveyer belt, then aluminium alloy ingots transports to the stacking task that completes in pile mechanism under the conveying of conveyer belt.
Aluminum dipping form after cooling is transported to once carrier bar
The present invention compared with prior art has following beneficial effect：
1. by way of water cooling twice, aluminium alloy is cooled down, cooling means is easy and cools down rapid in time, cooling effect
Really good.
2. this chiller features simple structure, high working efficiency, low cost.
Brief description
Fig. 1 is the structure diagram of a specific embodiment of aluminium alloy ingots automatic assembly line of the present invention.
Fig. 2 is aluminium alloy ingots automatic assembly line detailed structure view shown in Fig. 1.
Specific embodiment
With reference to embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention do not limit
In this.
Referring to Fig. 1 and Fig. 2, the aluminium alloy ingots automatic assembly line of the present invention includes smelting system, casting cooling system 4 and takes off
Mould piling system, described smelting system includes aluminium melting furnace 1 and chute 2；Described casting cooling system 4 includes allotter 3, pig moulding machine
Transportation system and cooling system 4, wherein, described allotter 3 is monolithic construction, is connected by chute 2 is airtight with aluminium melting furnace 1,
This allotter 3 includes multiple distributor box 3-1, and the volume of each distributor box 3-1 is equal with the volume of standard aluminium alloy ingots；Described
Pig moulding machine transportation system includes chain and pan conveyor structure 5 and the aluminium ingot being fixed on the carrier bar 5-1 arranging chain and pan conveyor structure 5
Mould 5-2, the upper strata carrier bar of described chain and pan conveyor structure 5 is sequentially provided with casting station, the first bosher along direction of advance
Position and the second cooling station, wherein, described casting station is arranged on below distributor box 3-1；Described cooling system 4 includes being arranged on
The cooling bay 4-1 of the first cooling station and the spray equipment 4-2 being arranged on above the second station, described chain and pan conveyor structure 5
Upper strata carrier bar upwardly extending after cooling bay 4-1 corresponding position is downwardly into cooling bay 4-1, the aluminum in cooling bay 4-1
The bottom of ingot mould 5-2 group is immersed in the cooling water of cooling bay 4-1；Described spray equipment 4-2 includes shower 4-22 and confession
Water system, described water system includes pond 4-21, water pipe 4-23 and pump 4-24；Described demoulding piling system includes mould emptier
9th, conveyer belt mechanism 6 and pile mechanism, wherein, described mould emptier 9 includes tapping hammer 9-1 and drives percussion hammer 9-1 motion
Drive mechanism, this drive mechanism drives percussion hammer 9-1 to be connected by drive link with described.
Referring to Fig. 1 and Fig. 2, in described spray equipment 4-2, described pond 4-21 is arranged on the lower section of shower 4-22, from
And the cooling water that shower 4-22 sprays can be reclaimed, described shower 4-22 is multiple, and this shower 4-22 is along aluminium ingot mold
The vertical direction of the conveying direction of 5-2 extends, and each shower 4-22 is provided with multiple nozzles.
Referring to Fig. 1 and Fig. 2, multiple distributor box 3-1 of described allotter 3 are arranged at the top of aluminium ingot mold 5-2, every when pouring
The mouth that pours of individual multiple distributor box 3-1 is directed at an aluminium ingot mold 5-2.
Referring to Fig. 1 and Fig. 2, described mould emptier 9 is arranged on chain and pan conveyor structure 5 along the end of conveying direction, chain
The outside of apron conveyor structure 5 end is provided with arc-shaped baffle 9-2, this arc-shaped baffle 9-2 and chain and pan conveyor structure 5 end
Distance gradually expand from the top down；The dead ahead setting block 9-7 of the lower end of described arc-shaped baffle 9-2, arc-shaped baffle
Gap between the lower end of 9-2 and block 9-7 constitutes aluminium alloy ingots and drops mouth；Described arc-shaped baffle 9-2 is hammering 9-1 into shape with tapping
Movement locus corresponding position is provided with avoidance mouth 9-6；Described conveyer belt mechanism 6 includes conveyer belt 6-1 and drives conveyer belt 6-1 motion
Actuating unit, the initiating terminal on described conveyer belt 6-1 top drops positioned at described aluminium alloy ingots the lower section of mouth.
Referring to Fig. 1 and Fig. 2, in described mould emptier 9, described drive mechanism cylinder 9-3 is constituted, and described drive link includes the
One connecting rod 9-4 and second connecting rod 9-5, one end of described first connecting rod 9-4 is hinged with frame, and the other end is with second connecting rod 9-5's
One end is hinged, and 9-1 is hammered in the percussion that the other end setting of second connecting rod 9-5 is described into shape, and the middle part of described second connecting rod 9-5 is hinged on machine
On frame, the expansion link of described cylinder 9-3 is hinged with described first connecting rod 9-4.
Referring to Fig. 1 and Fig. 2, the operation principle of the present invention is：The fine aluminium of solid or recovery aluminum become melting through melting furnace
Aluminum alloy melt through chute 2 reach each distributor box 3-1 in, then distributor box 3-1 opens simultaneously, and molten aluminium alloy liquid is fast
Speed is cast in the aluminum dipping form below distributor box 3-1, and distributor box 3-1 closes, and chain and pan conveyor structure 5 starts to close filling aluminum
The aluminum dipping form of golden liquid is transported to the first adjacent cooling station, and aluminum dipping form starts to be transformed into movement in a curve by horizontal movement and slowly enters
Cooling bay 4-1, the waterline due to cooling bay 4-1 moves to aluminum dipping form top surface during camber line minimum point less than aluminum dipping form, therefore
Water is not had to enter in aluminum alloy melt in the whole cooling procedure of one station；Aluminum alloy melt in aluminum dipping form is cold through cooling bay 4-1
But after, become solid-state, be and then sent to the second cooling station and cooled down；After aluminum dipping form reaches the second cooling station, shower nozzle
Shower nozzle above aluminum dipping form can be sprayed water in aluminum dipping form, and solid-state aluminium alloy ingots is drastically lowered the temperature, and so, aluminium surface on the one hand can be made fast
Speed forms fine and close oxide-film, stops it from aoxidizing further；On the other hand, drastically cooling can make the suction hydrogen tendency of aluminum significantly drop
Low, thus ensure that the quality of aluminium alloy ingots, additionally, drastically cooling enables aluminum alloy to ingot contraction, departing from aluminum dipping form, making the follow-up demoulding
It is easier to make for.Aluminum dipping form after cooling be transported to top plate chain end be transferred to lower plywood chain during, aluminum dipping form is toppled over,
Aluminium alloy ingots is departed from aluminum dipping form under the percussion that the demoulding is hammered into shape and falls on conveyer belt 6-1, and then aluminium alloy ingots 7 is in conveyer belt 6-1
Conveying under transport to the stacking task that completes in pile mechanism, described pile mechanism is made up of robot palletizer 8.
It is above-mentioned that but embodiments of the present invention are not limited by the above for the present invention preferably embodiment, its
His any spirit without departing from the present invention and the change made under principle, modification, replacement, combine, simplify, all should be
The substitute mode of effect, is included within protection scope of the present invention.
Claims (5)
1. a kind of aluminium alloy ingots automatic assembly line is it is characterised in that include smelting system, casting cooling system and demoulding pile system
System, described smelting system includes aluminium melting furnace and chute；Described casting cooling system includes allotter, pig moulding machine transportation system and cold
But system, wherein, described allotter is monolithic construction, is connected by chute and aluminium melting furnace are airtight, this allotter includes multiple
Distributor box, and the volume of each distributor box is equal with the volume of standard aluminium alloy ingots；Described pig moulding machine transportation system includes carrier bar
Formula conveying mechanism and the aluminium ingot mold being fixed on the carrier bar arranging chain and pan conveyor structure, the upper strata of described chain and pan conveyor structure
It is sequentially provided with casting station, the first cooling station and the second cooling station, wherein, described teemer along direction of advance on carrier bar
Position is arranged on below distributor box；Described cooling system includes being arranged on the cooling bay of the first cooling station and is arranged on the second station
The spray equipment of top, the upper strata carrier bar of described chain and pan conveyor structure after cooling bay corresponding position is downwardly into cooling bay to
Upper extension, in the cooling water that the bottom of the aluminium ingot module in cooling bay is immersed in cooling bay；Described spray equipment includes spraying
Shower pipe and water system, described water system includes pond, water pipe and pump；Described demoulding piling system include mould emptier,
Conveyer belt mechanism and pile mechanism, wherein, described mould emptier includes tapping hammer and drives the drive mechanism striking hammer movement, should
Drive mechanism drives percussion hammer to be connected by drive link with described.
2. aluminium alloy ingots automatic assembly line according to claim 1 is it is characterised in that in described spray equipment, described water
Pond is arranged on the lower section of shower, and described shower is multiple, and this shower is along the vertical direction of the conveying direction of aluminium ingot mold
Extend, each shower is provided with multiple nozzles.
3. aluminium alloy ingots automatic assembly line according to claim 1 is it is characterised in that multiple distributor boxes of described allotter
It is arranged at the top of aluminium ingot mold, when pouring, the mouth that pours of each multiple distributor box is directed at an aluminium ingot mold.
4. aluminium alloy ingots automatic assembly line according to claim 1 is it is characterised in that described mould emptier is arranged on carrier bar
Formula conveying mechanism is provided with arc-shaped baffle along the end of conveying direction, the outside of chain and pan conveyor structure end, this circular arc
Baffle plate is gradually expanded from the top down with the distance of chain and pan conveyor structure end；The dead ahead of the lower end of described arc-shaped baffle sets
Put block, gap between the lower end of arc-shaped baffle and block constitutes aluminium alloy ingots and drops mouth；Described arc-shaped baffle with
Tap hammer movement locus corresponding position and be provided with avoidance mouth；Described conveyer belt mechanism includes conveyer belt and drives the dynamic of conveyer belt motion
Force mechanisms, the initiating terminal on described conveyer belt top drops positioned at described aluminium alloy ingots the lower section of mouth.
5. aluminium alloy ingots automatic assembly line according to claim 4 is it is characterised in that in described mould emptier, described drive
Motivation structure cylinder is constituted, and described drive link includes first connecting rod and second connecting rod, and one end of described first connecting rod is hinged with frame,
The other end is hinged with one end of second connecting rod, and the percussion that the other end setting of second connecting rod is described is hammered into shape, in described second connecting rod
Portion is hinged in frame, and the expansion link of described cylinder is hinged with described first connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610916246.2A CN106475553A (en) | 2016-10-20 | 2016-10-20 | Aluminium alloy ingots automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610916246.2A CN106475553A (en) | 2016-10-20 | 2016-10-20 | Aluminium alloy ingots automatic assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106475553A true CN106475553A (en) | 2017-03-08 |
Family
ID=58270358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610916246.2A Pending CN106475553A (en) | 2016-10-20 | 2016-10-20 | Aluminium alloy ingots automatic assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106475553A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457374A (en) * | 2017-08-15 | 2017-12-12 | 中冶东方工程技术有限公司 | Casting system |
| CN108838351A (en) * | 2018-06-29 | 2018-11-20 | 铜陵康达铝合金制品有限责任公司 | A kind of aluminium alloy cast ingot automatic production line convenient for blanking |
| CN111482593A (en) * | 2020-04-27 | 2020-08-04 | 遂昌县鑫鼎特种铸造有限公司 | Casting production line |
| CN112222397A (en) * | 2020-12-11 | 2021-01-15 | 佛山市桂源锌合金材料有限公司 | Zinc alloy shaping cooling integration apparatus for producing |
| CN112264591A (en) * | 2020-10-23 | 2021-01-26 | 广东顺博铝合金有限公司 | Aluminum ingot production line |
| CN117428184A (en) * | 2023-12-20 | 2024-01-23 | 厦门大鸿翰金属材料科技有限公司 | Manufacturing method of hard alloy |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457374A (en) * | 2017-08-15 | 2017-12-12 | 中冶东方工程技术有限公司 | Casting system |
| CN108838351A (en) * | 2018-06-29 | 2018-11-20 | 铜陵康达铝合金制品有限责任公司 | A kind of aluminium alloy cast ingot automatic production line convenient for blanking |
| CN111482593A (en) * | 2020-04-27 | 2020-08-04 | 遂昌县鑫鼎特种铸造有限公司 | Casting production line |
| CN112264591A (en) * | 2020-10-23 | 2021-01-26 | 广东顺博铝合金有限公司 | Aluminum ingot production line |
| CN112222397A (en) * | 2020-12-11 | 2021-01-15 | 佛山市桂源锌合金材料有限公司 | Zinc alloy shaping cooling integration apparatus for producing |
| CN117428184A (en) * | 2023-12-20 | 2024-01-23 | 厦门大鸿翰金属材料科技有限公司 | Manufacturing method of hard alloy |
| CN117428184B (en) * | 2023-12-20 | 2024-03-08 | 厦门大鸿翰金属材料科技有限公司 | Manufacturing method of hard alloy |
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