CN208583965U - A kind of cinder ladle cast gate of long casting automatically removes device - Google Patents
A kind of cinder ladle cast gate of long casting automatically removes device Download PDFInfo
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- CN208583965U CN208583965U CN201821064548.2U CN201821064548U CN208583965U CN 208583965 U CN208583965 U CN 208583965U CN 201821064548 U CN201821064548 U CN 201821064548U CN 208583965 U CN208583965 U CN 208583965U
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- China
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- cast gate
- long casting
- cinder ladle
- station
- casting
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Abstract
The utility model discloses a kind of cinder ladle cast gates of long casting to automatically remove device, including cooling station, remove slag undertake to perform work within a time limit and according to specifications position, remove cast gate station and can be moved between three stations for clamping the pickup robot of long casting, the cooling station is equipped with air cooling equipment, the position of undertaking to perform work within a time limit and according to specifications of removing slag is equipped with the first pneumatic hammer for tapping long casting cinder ladle, described that cast gate station is gone to be equipped with the second pneumatic hammer for tapping long casting cast gate.A pickup robot is used in the present apparatus, by the long casting to fall off from casting mould crawl send to cooling station carry out it is air-cooled, then remove slag undertake to perform work within a time limit and according to specifications position cooperate the first pneumatic hammer tap removal cinder ladle, then going cast gate station using the second pneumatic hammer tap removal cast gate, the full-automatic removal cinder ladle and cast gate to long casting are completed, the stress structure inside long casting after cooling is optimized.The utility model not only substantial saved cost of labor, improve production efficiency, and the quality that cooling station improves product is arranged.
Description
Technical field
The utility model relates to Casting Equipment technical field, in particular to the cinder ladle cast gate of a kind of long casting automatically removes dress
It sets.
Background technique
Die casting is a kind of metal casting technique, its main feature is that applying high pressure to molten metal using mold inner-cavity.Due to
Casting Equipment and the cost of mold are high, therefore die-casting process is generally only used in batch micro operations large-tonnage product.
Many production lines generally use the cinder ladle and cast gate of manual mode of operation's removal long casting now, in recent years, with
The demand of the continuous development of die-casting technique, long casting is constantly rising, and the requirement to production is also higher and higher.Due to long casting
Typically produce in batches, as the length of long casting is increasingly longer, increasingly heavier, artificial productive labor intensity increases therewith,
Production cost is higher and higher, and efficiency is also difficult to meet production requirement, and manual operation risk is high, Yi Fasheng industrial accident.
Utility model content
To solve the above problems, the purpose of this utility model is to provide one kind can be reduced manual operation, production effect is promoted
Rate avoids that industrial accident occurs, and the cinder ladle of long casting and the device of cast gate are removed using mechanical automation, i.e., a kind of long casting
Cinder ladle cast gate automatically removes device.
The technical solution adopted by the utility model to solve the problem is as follows:
A kind of cinder ladle cast gate of long casting automatically removes device, including cooling station, remove slag undertake to perform work within a time limit and according to specifications position, go cast gate station with
And the pickup robot for being used to clamp long casting that can be moved between three stations, the cooling station are equipped with air cooling equipment,
The position of undertaking to perform work within a time limit and according to specifications of removing slag is equipped with the first pneumatic hammer for tapping long casting cinder ladle, described that cast gate station is gone to be equipped with for tapping length
Second pneumatic hammer of casting sprue.
Preferably, the air cooling equipment includes air-cooled pallet, and the air-cooled pallet is equipped with air-cooler and for clamping
The clamp system of long casting, the clamp system includes stationary part and be driven by the cylinder can be close to or far from the dynamic of stationary part
Bar.
Preferably, the position of undertaking to perform work within a time limit and according to specifications of removing slag is additionally provided with aggregate rack and cinder ladle conveyer belt, and the aggregate rack is equipped with a collection
Material mouth, first pneumatic hammer are fixed on collection material mouth top position, and the cinder ladle conveyer belt is located at collection material mouth lower position.
Preferably, described that cast gate station is gone to be additionally provided with the supporting table for placing long casting, second pneumatic hammer is fixed
It is moving up and down above the supporting table to be provided with a fixation clip above supporting table, it is equipped with and pours below the supporting table
Mouth conveyer belt.
Preferably, the supporting table is roll-over table, is equipped with below the roll-over table defeated for conveying the plate chain type of long casting
Send machine.
Preferably, further include enclose structure in cooling station, remove slag undertake to perform work within a time limit and according to specifications position, go cast gate station and pickup robot surrounding
Security fence, the plate chain type conveyer both ends are located at the security fence two sides.
Preferably, the clamp system is located at the mobile path of lever and opens equipped with one for controlling the limit of air-cooler
It closes.
The beneficial effects of the utility model are: a kind of cinder ladle cast gate for long casting that the utility model uses automatically removes dress
It sets, respectively includes for the cinder ladle in long casting to be tapped removal by the cooling cooling station of long casting, using the first pneumatic hammer
Remove slag undertake to perform work within a time limit and according to specifications position and using the second pneumatic hammer by long casting cast gate tap removal remove cast gate station, make in the present apparatus
With a pickup robot, the long casting to fall off from casting mould crawl is sent and carries out air-cooled to cooling station and then is going
Cinder ladle station is cooperated the first pneumatic hammer to tap removal cinder ladle, then cast gate station is being gone to be poured using the percussion removal of the second pneumatic hammer
Mouthful, complete the full-automatic removal cinder ladle and cast gate to long casting.It, will be just from casting particularly because of before starting to remove cinder ladle and cast gate
Making the long casting that die for molding falls off prevents from being cooled down in cooling station, the stress structure inside long casting after cooling
Optimized.The utility model not only substantial saved cost of labor, improve production efficiency, and cooling station is arranged and improves
The quality of product.
Detailed description of the invention
The utility model is described in further detail with example with reference to the accompanying drawing.
Fig. 1 is that a kind of cinder ladle cast gate of long casting of the utility model automatically removes the structure top view of device；
Fig. 2 is the structural representation that a kind of cinder ladle cast gate of long casting of the utility model automatically removes the air cooling equipment of device
Figure；
Fig. 3 is the structural schematic diagram that a kind of cinder ladle cast gate of long casting of the utility model automatically removes the aggregate rack of device；
Fig. 4 is the structural schematic diagram that a kind of cinder ladle cast gate of long casting of the utility model automatically removes the roll-over table of device；
In figure, the air-cooled pallet of 1- cooling station, 11-, 12- air-cooler, 2- remove slag undertake to perform work within a time limit and according to specifications position, 21- aggregate rack,
22- collection material mouth, the first pneumatic hammer of 23-, 3- remove cast gate station, 31- roll-over table, 32- fixation clip, the second air of 33-
Hammer, 34- hydraulic cylinder, 4- pickup robot, 5- clamp system, 51- stationary part, 52- lever, 53- cylinder, 6- plate chain
Formula conveyer, 7- cast gate conveyer belt, 8- security fence.
Specific embodiment
The cinder ladle cast gate of-Fig. 4 referring to Fig.1, a kind of long casting of the utility model automatically remove device, including bosher
Position 1, remove slag undertake to perform work within a time limit and according to specifications position 2, remove cast gate station 3 and what can be move between three stations is used to clamp the pickup robot of long casting
4, the pickup robot 4 is four axis joint robots of Fa Na section F-200iB model, is provided in 4 end of pickup robot
For clamping the fixture of long casting.The pickup robot 4 takes long casting from the fall off position of long casting out of casting mould
It walks, long casting is placed into cooling station 1 first, the cooling station 1 is equipped with air cooling equipment, and long casting is in cooling station
After 1 carries out the cooling of a period of time, the stress inside long casting is optimized.Then, by long casting after cooling again by pickup
Robot 4 is sent to position 2 of undertaking to perform work within a time limit and according to specifications of removing slag, and described remove slag undertakes to perform work within a time limit and according to specifications position 2 equipped with the first pneumatic hammer 23 for tapping long casting cinder ladle, length
Casting rests on position 2 of undertaking to perform work within a time limit and according to specifications of removing slag by the fixture clamping of pickup robot 4, and is removed slag under the percussion of the first pneumatic hammer 23
Packet；Then, the long casting for eliminating cinder ladle is sent to cast gate station 3 by pickup robot 4 again, described that cast gate station 3 is gone to be equipped with
For tapping the second pneumatic hammer 33 of long casting cast gate, the material handle of long casting is fallen under the percussion of the second pneumatic hammer 33, thus
The finished product of a long casting is obtained, this finished product the finishing such as is polished, polished being sent to next production line.It is in control
Unite to coordinated control under, after the processing of a long casting is completed in the cooperation of the mechanism close coordination of each station, followed by one
The pickup robot 4 of ring returns original position, takes the long casting just to have fallen off from casting mould away, repeats the station more than being sent into,
Realize the operation of automation.Percussion removal cinder ladle was just just being begun through after taking out casting in casting mould and was being poured in the past
Mouthful, cause casting to easily deform during removing cinder ladle and cast gate, and the cinder ladle and cast gate of casting finished products after the cooling period
Section part causes stress distribution uneven, so that casting finished products are easily damaged in use, causes accident.The present apparatus in order to
Overcome this disadvantage to be provided with cooling station 1, eliminates the stress defect of the long casting just to have fallen off from mold, greatly promoted
The quality of product.
For above-described embodiment, the air cooling equipment includes air-cooled pallet 11, and the air-cooled pallet 11 is equipped with air-cooler
12 and the clamp system 5 for clamping long casting, the cold wind that the Air cooler generates blows to clamp system 5 and is clamped by it
Long casting progress is air-cooled, and the clamp system 5 includes stationary part 51 and can be close to or far from stationary part 51 by the driving of cylinder 53
Lever 52.When the long casting just to have fallen off from mold is sent to clamp system 5 by pickup robot 4, control system controls gas
Cylinder 53 drives lever 52 to stationary part 51 close to long casting is clamped, and carries out air-cooled elimination stress to long casting, optimizes long casting
Performance.
As the improvement of above-described embodiment, in order to optimize the energy consumption of air-cooler 12, the clamp system 5 is located at the shifting of lever 52
Dynamic path is equipped with one for controlling the limit switch (also known as position switch, travel switch) of air-cooler 12, limit switch
A kind of common low current master control electrical apparatus, make its contact action using the collision of manufacturing machine moving component realize connect or
Person's disjunction control circuit.Specifically.When the driving lever 52 of cylinder 53 long casting clamped between the two close to stationary part 51, limit
Bit switch is triggered by lever 52, and air-cooler 12 is started to work, and is cooled down to long casting.When long casting is taken by pickup robot 4
When walking, lever 52 leaves the contact of limit switch, and air-cooler 12 stops working, and saves energy consumption.
The cinder ladle of falling is tapped by the first pneumatic hammer 23 in order to facilitate collecting, the position 2 of undertaking to perform work within a time limit and according to specifications of removing slag is additionally provided with aggregate rack 21
And cinder ladle conveyer belt, the aggregate rack 21 is equipped with a collection material mouth 22, is tapped the cinder ladle fallen in order to facilitate collecting, described
Collecting material mouth 22 is in small top and big bottom handstand Pyramid, and first pneumatic hammer 23 is fixed on collection 22 upper position of material mouth
It sets, the cinder ladle conveyer belt is located at collection 22 lower position of material mouth.Long casting is clamped by pickup robot 4, rests on the first sky
23 lower section of pneumatic hammer, the cinder ladle moving up and down for tapping long casting of the first pneumatic hammer 23, the cinder ladle of long casting is by the first air
The percussion of hammer 23 is fallen, and is fallen on cinder ladle conveyer belt through the first collection material mouth 22, realizes that automatic collect removes cinder ladle side by side.
Described that cast gate station 3 is gone to be additionally provided with the supporting table for placing long casting for above-described embodiment, described second is empty
Pneumatic hammer 33 is fixed on above supporting table, moving up and down above the supporting table to be provided with a fixation clip 32, the support
Cast gate conveyer belt 7 is equipped with below platform.The long casting for getting rid of cinder ladle is placed in supporting table by pickup robot 4, fixation clip
32 move down long casting are fixed in supporting table, and the gate portions of long casting are fallen in outside supporting table, the second pneumatic hammer 33
Outside above the second supporting table, the second pneumatic hammer 33 can move up and down the gate portions for tapping and being located on the outside of supporting table,
Cast gate, which is tapped, to be fallen on cast gate conveyer belt 7, and completion automatically removes cast gate and collects cast gate waste material.
In order to realize the automatic collection to the long casting after cinder ladle and cast gate is got rid of, the supporting table is roll-over table 31,
The roll-over table 31 is driven by two hydraulic cylinders 34, and the plate chain type for conveying long casting is equipped with below the roll-over table 31 and is conveyed
Machine 6.After the second pneumatic hammer 33 falls the cast gate percussion of long casting, fixation clip 32 moves upwardly away from roll-over table 31, turns over
Turntable 31 is tilted to plate chain type conveyer 6, will be located at the long casting landing feeding that cinder ladle and cast gate are had been removed on roll-over table 31
Onto plate chain type conveyer 6, long casting finished product is collected and is carried out by plate chain type conveyer 6.Pass through roll-over table 31 and plate chain
Formula conveyer 6 cooperates, and realizes the transport of gathering materials automatically of long casting, realizes and be fully automated production.
In order to promote the security performance of entire roboticized work, further include enclose structure in cooling station 1, remove slag undertake to perform work within a time limit and according to specifications position 2, remove cast gate
The security fence 8 of 4 surrounding of station 3 and pickup robot, wherein the cooling station 1, remove slag undertake to perform work within a time limit and according to specifications position 2, remove cast gate station 3
And pickup robot 4 is located at the inside of the security fence 8,6 both ends of plate chain type conveyer are located at the safety
8 two sides of fence, wherein one end is located on the inside of security fence 8 for receiving the long casting slid from roll-over table 31, other end
Positioned at 8 outside of security fence, pass through plate chain type conveyer 6 from 8 inside of security fence by the long casting of removal cinder ladle and cast gate
It is conveyed on the outside of to security fence 8.Therefore operative employee takes out long casting without entering on the inside of security fence 8, avoids and pacifies
Full accident improves the safety of production process.
The above, the only preferred embodiment of the utility model, the utility model are not limited to above-mentioned implementation
Mode, as long as its technical effect for reaching the utility model with identical means, all should belong to the protection scope of the utility model.
Claims (7)
1. a kind of cinder ladle cast gate of long casting automatically removes device, it is characterised in that: including cooling station, remove slag undertake to perform work within a time limit and according to specifications position, go
Cast gate station and the pickup robot for being used to clamp long casting that can be moved between three stations, the cooling station are equipped with
Air cooling equipment, the position of undertaking to perform work within a time limit and according to specifications of removing slag is equipped with the first pneumatic hammer for tapping long casting cinder ladle, described that cast gate station is gone to be equipped with
For tapping the second pneumatic hammer of long casting cast gate.
2. a kind of cinder ladle cast gate of long casting according to claim 1 automatically removes device, it is characterised in that: described air-cooled
Device includes air-cooled pallet, and the air-cooled pallet is equipped with air-cooler and the clamp system for clamping long casting, the folder
Tight mechanism includes stationary part and be driven by the cylinder can be close to or far from the lever of stationary part.
3. a kind of cinder ladle cast gate of long casting according to claim 2 automatically removes device, it is characterised in that: described to remove slag
Job contract position is additionally provided with aggregate rack and cinder ladle conveyer belt, and the aggregate rack is equipped with a collection material mouth, and first pneumatic hammer is fixed
In collection material mouth top position, the cinder ladle conveyer belt is located at collection material mouth lower position.
4. a kind of cinder ladle cast gate of long casting according to claim 3 automatically removes device, it is characterised in that: described to go to pour
Mouth station is additionally provided with the supporting table for placing long casting, and second pneumatic hammer is fixed on above supporting table, the supporting table
Top is moving up and down to be provided with a fixation clip, is equipped with cast gate conveyer belt below the supporting table.
5. a kind of cinder ladle cast gate of long casting according to claim 4 automatically removes device, it is characterised in that: the support
Platform is roll-over table, and the plate chain type conveyer for conveying long casting is equipped with below the roll-over table.
6. a kind of cinder ladle cast gate of long casting according to claim 5 automatically removes device, it is characterised in that: further include enclosing
Structure in cooling station, remove slag undertake to perform work within a time limit and according to specifications position, go the security fence of cast gate station and pickup robot surrounding, the plate chain type conveying
Machine both ends are located at the security fence two sides.
7. a kind of cinder ladle cast gate of long casting according to claim 2 automatically removes device, it is characterised in that: the clamping
Mechanism is located at the mobile path of lever and is equipped with one for controlling the limit switch of air-cooler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821064548.2U CN208583965U (en) | 2018-07-05 | 2018-07-05 | A kind of cinder ladle cast gate of long casting automatically removes device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821064548.2U CN208583965U (en) | 2018-07-05 | 2018-07-05 | A kind of cinder ladle cast gate of long casting automatically removes device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208583965U true CN208583965U (en) | 2019-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821064548.2U Active CN208583965U (en) | 2018-07-05 | 2018-07-05 | A kind of cinder ladle cast gate of long casting automatically removes device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637208A (en) * | 2018-07-05 | 2018-10-12 | 佛山市南海奔达模具有限公司 | A kind of cinder ladle cast gate of long casting automatically removes device |
| US11453052B2 (en) | 2020-03-10 | 2022-09-27 | Honda Motor Co., Ltd. | Degate robot end-of-arm tool and methods of use |
-
2018
- 2018-07-05 CN CN201821064548.2U patent/CN208583965U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637208A (en) * | 2018-07-05 | 2018-10-12 | 佛山市南海奔达模具有限公司 | A kind of cinder ladle cast gate of long casting automatically removes device |
| US11453052B2 (en) | 2020-03-10 | 2022-09-27 | Honda Motor Co., Ltd. | Degate robot end-of-arm tool and methods of use |
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