CN210560662U - Device for automatically taking and placing ladle cover of high-temperature ladle - Google Patents
Device for automatically taking and placing ladle cover of high-temperature ladle Download PDFInfo
- Publication number
- CN210560662U CN210560662U CN201920943559.6U CN201920943559U CN210560662U CN 210560662 U CN210560662 U CN 210560662U CN 201920943559 U CN201920943559 U CN 201920943559U CN 210560662 U CN210560662 U CN 210560662U
- Authority
- CN
- China
- Prior art keywords
- ladle cover
- ladle
- manipulator
- cover
- old
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Manipulator (AREA)
Abstract
The utility model discloses a device for automatically, get put high temperature ladle be built by contract, include: the manipulator for grabbing the ladle cover comprises a mechanical arm which can be lifted and horizontally moved and is used for supporting the ladle cover and is used for grabbing and moving the ladle cover; the old ladle cover receiving moving platform comprises a ladle cover receiving platform which is driven to horizontally reciprocate on a roller, and is used for receiving the old ladle cover to be replaced from the manipulator to the ladle cover receiving platform and then moving the old ladle cover to the outer side of the manipulator so as to manually lift the old ladle cover when the old ladle cover is replaced; the transfer trolley for conveying the new ladle cover comprises a transfer trolley body which is driven to horizontally reciprocate on a track through a traveling wheel, and is used for conveying the new ladle cover to a fixed position below a manipulator for grabbing the ladle cover when the new ladle cover needs to be replaced, and the manipulator grabs the new ladle cover to realize the automatic replacement of the new ladle cover and the old ladle cover. The utility model discloses can realize the automation of casting production process middle and high temperature ladle be built by contract get put, change the work of old built by contract.
Description
Technical Field
The utility model relates to the technical field of machining, especially, relate to a device for automatically, get put high temperature ladle be built by contract.
Background
In the casting production process, a high-temperature molten iron spheroidizing process is called as 'punching spheroidizing', firstly, a molten iron spheroidizing agent is directly poured into a spheroidizing pool at the bottom of an empty ladle, then, high-temperature molten iron (about 1500 ℃) at a melting work part is slowly poured into the ladle, the high-temperature molten iron contacts with the spheroidizing agent at the bottom, and qualified spheroidized molten iron is obtained after reaction.
Because the reaction process of the high-temperature molten iron and the nodulizer is violent and generates a large amount of molten iron splash and smoke, a ladle cover (holes are reserved on the ladle cover and used for pouring the high-temperature molten iron into the ladle) must be covered on the upper part before the empty ladle is poured into the molten iron. After the ladle after reaction is transported to the casting station, the ladle cover is required to be removed, and the pouring operation of the molten iron can be carried out. Therefore, a working station is necessary for the operation of covering and taking the bag cover in the production process.
However, in the conventional production mode, the operation of picking up and placing the ladle cover is performed by a manual operation forklift before the high-temperature ladle is filled. The mode of taking and placing the ladle cover by the manual operation forklift has the serious problems of high labor intensity of workers, severe environment close to the high-temperature ladle, low production efficiency and the like, and can not meet the requirement of full-line automatic control of the high-temperature ladle.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the technical defect who exists among the prior art, and provide a device for getting automatically put high temperature ladle be built by contract to avoid the manual work to be close to the high temperature ladle and get the operation of putting the be built by contract, and satisfy the automatic control operation of the full automatic transfer system of ladle.
For realizing the utility model discloses a technical scheme that the purpose adopted is:
an apparatus for automatically picking and placing a ladle cover of a high temperature ladle, comprising:
the manipulator for grabbing the ladle cover comprises a mechanical arm which can be lifted and horizontally moved and is used for supporting the ladle cover and is used for realizing grabbing of the ladle cover and moving the position;
the old ladle cover receiving moving platform comprises a cover receiving platform which is driven to horizontally reciprocate on a roller, and is used for receiving the old ladle cover to be replaced from the manipulator to the cover receiving platform when the old ladle cover needs to be replaced in the production process, and then driving the old ladle cover to move to the outer side of the manipulator so as to manually lift the old ladle cover out;
the transfer trolley comprises a transfer trolley body which is driven to horizontally reciprocate on a track through a traveling wheel and is used for conveying a new ladle cover to a fixed position below a manipulator for grabbing the ladle cover when the new ladle cover needs to be replaced in the production process, and the manipulator grabs the new ladle cover to realize the automatic replacement of the new ladle cover and the old ladle cover.
Preferably, the cover grabbing mechanical arm comprises a mechanical arm lifting driving oil cylinder used for driving the mechanical arm to vertically lift.
Preferably, the cover grabbing mechanical arm further comprises a moving vehicle body driven by a mechanical arm motor and moved by means of traveling wheels, and the mechanical arm lifting driving oil cylinder are mounted on the moving vehicle body to drive the mechanical arm to move horizontally, so that the mechanical arm can move horizontally after grabbing the cover.
Preferably, the new ladle cover transporting transfer trolley comprises a steel wire winding drum driven by a transfer trolley motor and used for driving the transfer trolley body to walk, and the transfer trolley motor drives the steel wire winding drum to pull the transfer trolley body to move in the horizontal direction.
Preferably, the horizontal driving oil cylinder drives the old ladle cover platform to move horizontally.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model is used for get device of putting high temperature ladle be built by contract automatically, can realize that the automation of casting production in-process high temperature ladle be built by contract get put, change the work of old be built by contract, the fork truck that uses before replacing gets nearby before the high temperature is built by contract and is put and water the be built by contract, thoroughly improves the manual operation environment, eliminates the personal unsafe factor scheduling problem that exists, has realized the automatic operation of high temperature ladle transport system, improves the efficiency that the high temperature molten iron was built by contract and is transported in the casting production greatly.
Drawings
Fig. 1 is a schematic front view of the device for automatically taking and placing the ladle cover of the high-temperature ladle according to the present invention;
FIG. 2 is a schematic top view of the device for automatically picking and placing the ladle cover of the high temperature ladle according to the present invention;
fig. 3 is a schematic view of the structure of the gripping and covering manipulator of the present invention;
fig. 4 is a schematic view of the structure of the old cover moving platform of the present invention;
FIG. 5 is a schematic structural view of the novel transfer trolley for conveying the cover of the present invention;
in the figure: 1. the automatic ladle cover grabbing and transferring device comprises a ladle cover grabbing mechanical arm, 2 a used ladle cover receiving moving platform, 3 a new ladle cover transferring trolley for conveying, 4 a mechanical arm, 5 a lifting oil cylinder, 6 a mechanical arm motor, 7 a transferring trolley motor, 8 a steel wire winding drum, 9 a transferring trolley body, 10 a horizontal driving oil cylinder, 11 a used ladle cover, 12 a new ladle cover and 13 a moving trolley body.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The utility model is used for get device of putting high temperature ladle be built by contract automatically mainly has the manipulator that snatchs high temperature ladle be built by contract automatically, transports the transportation dolly of new be built by contract and connect old be built by contract moving platform to constitute.
As shown in fig. 1, the utility model discloses a device for automatically, get and put high temperature ladle be built by contract includes:
the ladle cover grabbing mechanical arm 1 is used for grabbing and putting down ladle covers, grabbing and moving the old ladle cover to the old ladle cover receiving platform when a new ladle cover needs to be replaced, then grabbing the new ladle cover and moving the new ladle cover to the position above the high-temperature ladle, and finishing the action of replacing the ladle cover;
and the new ladle cover conveying trolley 2 is used for conveying the new ladle cover to a fixed position where the ladle cover taking and grabbing manipulator 1 grabs the new ladle cover.
And the old ladle cover receiving moving platform 3 is used for receiving the old ladle cover captured by the ladle cover capturing mechanical arm 1 onto the platform and then moving the old ladle cover to the outside of the equipment so as to be convenient for taking the old ladle cover away manually.
The cover grabbing manipulator 1 comprises a mechanical arm 4 used for supporting a pouring cover and a lifting oil cylinder 5 used for driving the mechanical arm 4 to lift, and a manipulator motor 6 drives the mechanical arm 4 and the lifting oil cylinder 5 to horizontally move together through a moving vehicle body 13.
The new ladle cover transporting and transporting vehicle 2 comprises a transporting vehicle motor 7, a steel wire winding drum 8 and a transporting vehicle body 9, wherein the rotating motor 7 drives the steel wire winding drum 8 to pull the transporting vehicle body 9 to move in the horizontal direction. The horizontal movement of the transfer vehicle body adopts the form of walking wheels walking on the track, and is used for placing a new ladle cover outside the equipment and conveying the new ladle cover to the grabbing position of the ladle cover taking manipulator 1 to drive the new ladle cover to horizontally move back and forth at two fixed positions.
The old ladle cover receiving moving platform 3 comprises a horizontal driving oil cylinder 10 which drives the ladle cover platform to move horizontally, and the ladle cover platform adopts a mode of directly sliding on a roller. The device is used for receiving the old ladle cover position and taking the old ladle cover position outside the device to drive the old ladle cover to horizontally move back and forth at two fixed positions.
The working process is explained as follows:
in the initial state, when high-temperature molten iron is subjected to a spheroidizing process, after a ladle without a ladle cover is conveyed to a fixed position of the cover, the ladle cover grabbing mechanical arm 1 drives the mechanical arm 4 to slowly cover the ladle cover on the ladle through the lifting oil cylinder 5, then the ladle covered with the ladle is conveyed to be melted to a molten iron receiving station to carry out spheroidizing reaction, and meanwhile, the mechanical arm 4 is lifted to the highest position to finish the action of the cover covering.
And conveying the ladle which finishes the spheroidization reaction with the ladle cover to the position below the ladle cover grabbing mechanical arm 1 again, descending the mechanical arm 4, re-supporting the ladle cover on the ladle, lifting the ladle cover to the highest position, and finishing the action of taking the ladle cover. And conveying the casting ladle lacking the ladle cover to a casting station at the same time, and performing molten iron casting.
And the poured empty casting ladle enters the position below the ladle cover grabbing mechanical arm 1 again, and the ladle cover taking and placing cycle is carried out again.
When the ladle cover needs to be replaced with a new ladle cover, an automatic new ladle cover replacing program is started, the ladle cover grabbing mechanical arm 1 is driven by the mechanical arm motor 6 to move the old ladle cover horizontally to the position of the old ladle cover platform 3, the mechanical arm 4 descends, the held old ladle cover is placed on the old ladle cover platform, and the mechanical arm 4 ascends to return to the highest position. At the moment, the movable old ladle cover receiving platform 3 is moved to the outside of the equipment by the horizontal driving oil cylinder 10, so that the old ladle cover can be conveniently detached manually.
Meanwhile, a new ladle cover is manually placed on the conveying new ladle cover transfer trolley 2, after the mechanical arm 4 rises to the highest position, the new ladle cover enters the position below the ladle cover grabbing mechanical arm 1 under the driving of the driving motor 7, the mechanical arm 4 descends, the new ladle cover is supported and lifted to the highest position, and the new ladle cover is driven to the ladle cover pouring position by the mechanical arm motor 6 and enters an initial state.
The utility model discloses a device for getting automatically and put high temperature ladle be built by contract can avoid the manual work to be close to the high temperature ladle and get the operation of putting the be built by contract, and satisfies the automatic control operation of the full automatic transfer system of ladle.
Through the utility model discloses, can realize that the automation of high temperature ladle be built by contract gets, change work in the casting production process, the fork truck that uses before replacing gets nearby before the high temperature is built by contract and is put and is built by contract lid, thoroughly improves the manual operation environment, eliminates the personal unsafe factor scheduling problem that exists, has realized the automatic operation of high temperature ladle transfer system, improves the efficiency that the high temperature molten iron was built by contract and is transported in the casting production greatly
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. A device for automatically taking and placing a ladle cover of a high-temperature ladle is characterized by comprising:
the manipulator for grabbing the ladle cover comprises a mechanical arm which can be lifted and horizontally moved and is used for supporting the ladle cover and is used for realizing grabbing of the ladle cover and moving the position;
the old ladle cover receiving moving platform comprises a cover receiving platform which is driven to horizontally reciprocate on a roller, and is used for receiving the old ladle cover to be replaced from the manipulator to the cover receiving platform when the old ladle cover needs to be replaced in the production process, and then driving the old ladle cover to move to the outer side of the manipulator so as to manually lift the old ladle cover out;
the transfer trolley comprises a transfer trolley body which is driven to horizontally reciprocate on a track through a traveling wheel and is used for conveying a new ladle cover to a fixed position below a manipulator for grabbing the ladle cover when the new ladle cover needs to be replaced in the production process, and the manipulator grabs the new ladle cover to realize the automatic replacement of the new ladle cover and the old ladle cover.
2. The apparatus according to claim 1, wherein the manipulator for gripping the ladle cover comprises a manipulator lifting driving cylinder for driving the manipulator to vertically lift.
3. The apparatus according to claim 2, wherein the manipulator for gripping the ladle cover further comprises a moving body driven by a manipulator motor and moved by the traveling wheels, and the manipulator lift driving cylinder are mounted on the moving body to drive the manipulator to move horizontally, so as to realize horizontal movement after the manipulator grips the ladle cover.
4. The apparatus of claim 1, wherein the transfer vehicle for transporting the new ladle cover includes a wire reel driven by a motor of the transfer vehicle for driving the transfer vehicle to travel, and the motor of the transfer vehicle drives the wire reel to pull the transfer vehicle to move in a horizontal direction.
5. The apparatus according to claim 1, wherein the old ladle covering platform is connected to a horizontal driving cylinder for driving the old ladle covering platform to move horizontally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920943559.6U CN210560662U (en) | 2019-06-21 | 2019-06-21 | Device for automatically taking and placing ladle cover of high-temperature ladle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920943559.6U CN210560662U (en) | 2019-06-21 | 2019-06-21 | Device for automatically taking and placing ladle cover of high-temperature ladle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210560662U true CN210560662U (en) | 2020-05-19 |
Family
ID=70629940
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920943559.6U Active CN210560662U (en) | 2019-06-21 | 2019-06-21 | Device for automatically taking and placing ladle cover of high-temperature ladle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210560662U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115627321A (en) * | 2022-08-31 | 2023-01-20 | 芜湖泓鹄材料技术有限公司 | Wire feeding chamber suitable for multi-size ladle |
-
2019
- 2019-06-21 CN CN201920943559.6U patent/CN210560662U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115627321A (en) * | 2022-08-31 | 2023-01-20 | 芜湖泓鹄材料技术有限公司 | Wire feeding chamber suitable for multi-size ladle |
| CN115627321B (en) * | 2022-08-31 | 2024-04-09 | 芜湖泓鹄材料技术有限公司 | Wire feeding chamber suitable for multi-size ladle |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206286548U (en) | A kind of iron melt transfer system | |
| EP1324843B1 (en) | Method and apparatus for casting metal | |
| CN102271839A (en) | Ladle conveyance carriage | |
| CN211360636U (en) | Steel ladle hot repairing device | |
| CN204220974U (en) | Hoist type ladle capping system | |
| CN109205512A (en) | It is a kind of to promote the transfer car(buggy) that verts | |
| CN210560662U (en) | Device for automatically taking and placing ladle cover of high-temperature ladle | |
| CN201459195U (en) | Full-automatic track forklift type special material transfer device for box type thermal treatment furnace | |
| CN111906294A (en) | Tilting type full-automatic casting machine | |
| CN210486475U (en) | Special semi-automatic horizontal feeding and conveying equipment for aluminum ingot melting furnace in metallurgical industry | |
| CN211645307U (en) | Device for adding scrap steel into molten iron tank on molten iron transportation line | |
| CN112893824A (en) | Ladle hot repair method and ladle hot repair device | |
| CN208717411U (en) | A kind of upgrade version hot galvanizing Automated production line device | |
| CN208583965U (en) | A kind of cinder ladle cast gate of long casting automatically removes device | |
| CN215615045U (en) | Molten iron lifting ladle-to-ladle vehicle | |
| CN111842869B (en) | Molten steel integrated treatment device and system thereof | |
| CN214830602U (en) | Automatic zinc adding device for hot-dip aluminum-zinc pre-melting pot | |
| CN210817444U (en) | Air molten iron transferring and pouring device | |
| CN212551709U (en) | Bearing type pouring ladle and continuous pouring equipment for casting | |
| CN111215616B (en) | Molten metal transfer system | |
| CN113523265A (en) | Intelligent smelting system and operation method thereof | |
| CN218168645U (en) | Multifunctional spheroidizing system | |
| CN107199333A (en) | A kind of truss casting system | |
| CN209276089U (en) | It is a kind of to promote the transfer car(buggy) that verts | |
| CN108640136B (en) | Automatic production system for fused synthetic corundum |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |