CN208717411U - A kind of upgrade version hot galvanizing Automated production line device - Google Patents
A kind of upgrade version hot galvanizing Automated production line device Download PDFInfo
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- CN208717411U CN208717411U CN201821245354.2U CN201821245354U CN208717411U CN 208717411 U CN208717411 U CN 208717411U CN 201821245354 U CN201821245354 U CN 201821245354U CN 208717411 U CN208717411 U CN 208717411U
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Abstract
The utility model discloses a kind of upgrade version hot galvanizing Automated production line devices, including device framework (1), raceway (12) and the cleaning equipment for work-piece (3) being successively set on raceway (12), workpiece galvanizing rig, move frame apparatus, cooling device and finished product discharging device (4), raceway (12) is ring seal track, cooling device includes the second manipulator (6), turning robot device (5), servo motor (30) and ammonium chloride fluid box (31), finished product discharging device (4) includes discharging overturning frame (21), discharge roll-over table (22) and conveyer belt (20), workpiece frame sensing device is provided in discharging roll-over table (22), hook (19) and hook control cylinder, discharging roll-over table (22) is connected by swivel bearing with rotary hydraulic cylinder (23).The utility model has the beneficial effects that save the cost, reduces pollution, production efficiency and quality are improved.
Description
Technical field
The utility model relates to and Hot Galvanizing Technology field in a kind of small workpiece hot zinc plating equipment, in particular to a kind of upgrading
Version hot galvanizing Automated production line device.
Background technique
Traditional hot dip galvanizing process mainly relies on manpower, small workpiece is hung on zinc-plated pendant tool, similar and scoop,
By worker by the semi-finished product hung up properly be put into zinc pot carry out it is zinc-plated, then again by worker be placed in shock platforms complete shake,
Then it carries out immersion for the first time and second is soaked, then the finished work-piece of completion is poured into finished product frame, complete entire zinc-plated process.
Traditional entire zinc-plated process all relies on manpower to complete, and there are a large amount of labours of waste, production efficiency is low, and zinc-plated workshop
Water stain, remaining zinc liquid can be spread, working environment is filthy, and environmental protection standard is not achieved, and it is low to also result in worker's working efficiency, yield
It is low.In order to overcome these deficiencies, the zinc-plated pipelining equipment of the first generation (a kind of hot galvanizing Automated production line device, the patent No.:
CN107287541A it) comes into being, but this equipment has that structure and process are complicated, galvanized workpiece finished surface has zinc
Stream, influences quality, and not in view of zinc liquid surface can generate one layer of zinc gray because of oxidation, existing on product quality influences.
Utility model content
It is needed for defect present in existing hot zinc plating equipment and reality, the utility model provides a kind of upgrade version hot dip
Zinc Automated production line device.
To achieve the goals above, the measure that the utility model is taken:
A kind of upgrade version hot galvanizing Automated production line device, including device framework, convenient for the mobile raceway of workpiece frame and
Cleaning equipment for work-piece, workpiece galvanizing rig, cooling device and finished product discharging device on raceway, cleaning equipment for work-piece packet are set
Lift servo motor and cleaning water tank and quickening liquid case below lift servo motor are included, is provided with several workpiece on raceway
Frame sensing device, workpiece galvanizing rig include mechanical hand cradle and the second manipulator base being arranged in mechanical hand cradle and the first machine
At hand seat, the lower section of the second manipulator base are equipped with the second manipulator to tool, and the lower section of the first manipulator base is mechanical equipped with first
Hand is provided with zinc pot below the first manipulator, and raceway is ring seal track, installs on the raceway in front of cleaning equipment for work-piece
There is third to push away frame apparatus, shifting frame apparatus is provided between the first manipulator and the second manipulator, moving frame apparatus includes being fixed on machine
Pushing away frame platform sling, being connected to the shifting deckle board on frame platform sling and the shifting frame machine on raceway on rear side of shifting deckle board of pushing away in tool hand cradle, it is cold
But device includes the second manipulator, turning robot device, servo motor and the ammonium chloride solution being set to below the second manipulator
Body case, the turning robot device being connected on lifting support include that the turning robot being connected with lifting support moves left and right dress
It sets and the roll-over table that device is connected on rear side of the second manipulator is moved left and right by turning robot, going out on front side of the second manipulator
First is provided on material raceway and pushes away frame apparatus, the baffle that can be protruded into workpiece frame is provided with above roll-over table, baffle passes through axis
It holds and is connected with drive rod with servo motor, lifting support is connected by servoBcylinder with servo motor, the end setting of lifting support
There is second concordant with discharging raceway to push away frame apparatus, the finished product discharging device connected on raceway on rear side of cooling device includes that setting exists
The discharging overturning frame of raceway side and the discharging roll-over table being connected on discharging overturning frame, the side setting for the roll-over table that discharges
There is the conveyer belt of transmission finished work-piece, is provided with workpiece frame sensing device on the roll-over table that discharges, positioned at the hook of two upper side of raceway
The hook that workpiece frame was firmly grasped or unclamped to son and control hook controls cylinder, and discharging roll-over table is being discharged by swivel bearing and setting
Rotary hydraulic cylinder on overturning frame is connected；
The baffle inductor of induction baffle position is provided on the baffle, baffle inductor passes through controller and servo electricity
Mechatronics；
Surrounding on the upside of the machinery hand cradle is equipped with guardrail, the second manipulator base 7 and the first manipulator base it is upper
Side is provided with manipulator shell；
The workpiece frame sensing device and baffle inductor are photoelectric sensor.
The utility model has the beneficial effects that overturning traditional zincincation relies primarily on the situation being accomplished manually, change tradition
The thinking impression filthy to zinc-plated workshop condition；Automatic production line circulation is zinc-plated, can be improved zinc-plated efficiency and saves labour
Power, entire zinc-plated pipeline system is operated by Electromechanical Control case input relevant parameter, after setting parameter, it is only necessary to a small amount of
The output that can manually complete several times of traditional handicraft, liberated manpower significantly, achieved the effect that machine substitute human labor；Zinc liquid
It will not disorderly splash everywhere, workpiece entrapped zinc liquid, which can also shake, to be fallen in zinc pot, is reduced the loss of material zinc liquid material, save the cost, is reduced ring
Border pollution, improves production efficiency；Zinc-plated workshop reaches country to Workshop Production scene 5S administrative standard, and the working environment of workers is more pacified
It is complete comfortable, the enthusiasm of worker's production is improved, working efficiency is improved；Optimize inline process, improves the quality of galvanizing production
And efficiency, while the maintenance of entire zinc-plated pipelining equipment is very convenient, upper layer can manually be overhauled, the upper layer of manipulator
There is dust cover, guarantees mechanical cleaning inside.
Detailed description of the invention
The structural schematic diagram of Fig. 1 the utility model；
The structural schematic diagram of cooling device in Fig. 2 the utility model；
The front view of cooling device in Fig. 3 the utility model；
The structural schematic diagram of frame apparatus is moved in Fig. 4 the utility model；
The structural schematic diagram of finished product discharging device in Fig. 5 the utility model.
In figure, 1, device framework；2, mechanical hand cradle；3, cleaning equipment for work-piece；4, finished product discharging device；5, turning robot
Device；6, the second manipulator；7, the second manipulator base；8, workpiece frame；9, the first manipulator；10, the first manipulator base；
11, frame platform sling is pushed away；12, raceway；13, first frame apparatus is pushed away；14, guardrail；15, manipulator shell；16, lifting support；17, third
Push away frame apparatus；18, zinc pot；19, hook；20, conveyer belt；21, discharge overturning frame；22, discharge roll-over table；23, rotating hydraulic
Oil cylinder；24, frame machine is moved；25, deckle board is moved；26, turning robot moves left and right device；27, roll-over table；28, baffle；29, second
Push away frame apparatus；30, servo motor；31, ammonium chloride fluid box.
Specific embodiment
To overcome defect present in existing hot zinc plating equipment, meet real needs, design a kind of upgrade version hot galvanizing from
Dynamicization pipelining equipment (such as FIG. 1 to FIG. 5), including device framework 1, convenient for the mobile raceway 12 of workpiece frame 8 and setting in raceway
Cleaning equipment for work-piece 3, workpiece galvanizing rig, cooling device and finished product discharging device 4 on 12, cleaning equipment for work-piece 3 include rising
Servo motor and cleaning water tank and quickening liquid case below lift servo motor are dropped, is provided with several workpiece frames on raceway 12
Sensing device, workpiece galvanizing rig include mechanical the second manipulator base 7 and first hand cradle 2 and be arranged in mechanical hand cradle 2
The lower section of manipulator base 10, the second manipulator base 7 is equipped with the second manipulator 6, and the lower section of the first manipulator base 10 is equipped with
First manipulator 9, the lower section of the first manipulator 9 are provided with zinc pot 18, and raceway 12 is ring seal track, cleaning equipment for work-piece 3
Third is installed on the raceway 12 in front and pushes away frame apparatus 17, is provided between the first manipulator 9 and the second manipulator 6 and moves frame dress
It sets, moving frame apparatus includes being fixed on pushing away frame platform sling 11, being connected to shifting deckle board 25 and the position pushed away on frame platform sling 11 in mechanical hand cradle 2
In the shifting frame machine 24 moved on 25 rear side raceway 12 of deckle board, cooling device includes the second manipulator 6, turning robot device 5, servo
Motor 30 and the ammonium chloride fluid box 31 for being set to 6 lower section of the second manipulator, the turning robot being connected on lifting support 16
Device 5 includes that the turning robot being connected with lifting support 16 moves left and right device 26 and moves left and right dress by turning robot
26 roll-over tables 27 for being connected to 6 rear side of the second manipulator are set, first is provided on the discharging raceway 12 of 6 front side of the second manipulator and pushes away
Frame apparatus 13, the top of roll-over table 27 are provided with the baffle 28 that can be protruded into workpiece frame 8, baffle 28 by bearing and drive rod with
Servo motor 30 is connected, and lifting support 16 is connected by hydraulic cylinder with servo motor 30, the end of lifting support 16 be provided with and
Discharging raceway 12 it is concordant second push away frame apparatus 29, the finished product discharging device 4 connected on raceway 12 on rear side of cooling device includes setting
The discharging overturning frame 21 in raceway side and the discharging roll-over table 22 being connected on discharging overturning frame 21 are set, discharge roll-over table
22 side is provided with the conveyer belt 20 of transmission finished work-piece, is provided with workpiece frame sensing device on the roll-over table 22 that discharges, is located at
The hook that workpiece frame 8 was firmly grasped or unclamped to the hook 19 and control hook 19 of 12 liang of upper sides of raceway controls cylinder, and discharge roll-over table
22 are connected by swivel bearing with the rotary hydraulic cylinder 23 being arranged on discharging overturning frame 21；
The baffle inductor of induction 28 position of baffle is provided on the baffle 28, baffle inductor passes through controller and watches
Take the electrical connection of motor 30；The surrounding of 2 upside of machinery hand cradle is equipped with guardrail 14, and the second manipulator base 7 and first is mechanical
At hand the top of seat 10 is provided with manipulator shell 15；The workpiece frame sensing device and baffle inductor are photoelectric sensing
Device.
The workflow of the utility model successively include after zinc-plated preceding road prepares, workpiece is zinc-plated and galvanized workpiece road processing and
Finished product conveys three processes.In zinc-plated preceding road preparatory process, worker hangs over workpiece in workpiece frame 8, and motor drives transmission chain,
And then raceway 12 is driven, workpiece frame 8 is moved forward with raceway 12, is moved to the end of raceway 12, inductor senses workpiece frame 8
Reach setting position, third push away frame apparatus 17 control push rod by workpiece frame 8 shift onto cleaning equipment for work-piece 3 clean water tank just on
Side, lift servo motor control workpiece frame 8 enter in cleaning water tank, carry out the zinc-plated preceding cleaning of workpiece.Cleaning is completed, and lifting is watched
It takes motor control hook workpiece frame 8 of ining succession and rises to water tank level height or more together, third pushes away frame apparatus 17 and controls entire group
Part is pushed on raceway 12, is moved forward to above note plating liquid case with raceway 12, lift servo motor control hook is ined succession workpiece frame 8
Quickening liquid is immersed in decline together, immerses the time one minute or so, and lift servo motor control hook workpiece frame 8 of ining succession rises together
To more than quickening liquid case level height, third, which pushes away frame apparatus 17 and controls entire component, to be moved forward, during this, subsequent work
Part frame 8 catches on forward movement, cleaning, leaching quickening liquid by hook in succession, completes zinc-plated preceding cleaning.In the zinc-plated process of workpiece, the
One manipulator, 9 grabbing workpiece frame 8 is moved to 21 top of zinc pot, when workpiece frame 8 being dropped to zinc liquid surface using elevator function
It rotates, is slowly put into zinc pot 21 on one side, the first manipulator 9 continues to move along, and workpiece frame 8 is moved to workpiece frame mistake on one side
It crosses on the starting point litter of platform, litter holds workpiece frame 8, and the cylinder in transitioning component controls mobile plate, has below plate
Four groups of inertia buckles, mobile plate is mobile to 6 direction of the second manipulator, edge of the inertia buckle Jing Guo workpiece frame 8, is more than edge
When fallen naturally by gravity and inertia, clasp workpiece frame 8, it is mobile to 9 direction of the first manipulator that cylinder controls mobile plate again,
During this, subsequent workpiece frame 8 is in succession mobile to 9 direction of the first manipulator, and workpiece frame 8 is moved to workpiece frame transition platform
End litter on, scrape zinc gray processing component and push the oxide layer on zinc liquid surface aside, the second manipulator 6 catches workpiece frame 8, rapidly
Climb away zinc liquid surface, after workpiece is detached from zinc liquid surface, (workpiece surface is more by centrifugal rotation or vibration cleaning zinc stream
Remaining zinc), vibration motor will drive the entire workpiece frame vibration such as the cabinet of manipulator, manipulator cleft hand, by extra cadmia
Vibration drops in galvanized pot 18.Then, workpiece frame 8 is moved to above ammonium chloride fluid box 31 by the second manipulator 6 soaks ammonium chloride,
The second manipulator 6 rises after having soaked ammonium chloride liquid, and lower section supporting plate is moved to 8 lower section of workpiece frame, and the second manipulator 6 is opened, work
Part frame 8 is fallen, and lower section supporting plate blocks workpiece frame 8.First, which pushes away frame apparatus 13, is pushed into workpiece frame 8 in turning robot device 5, work
Part baffle 2 covers pendant, and roll-over table 27 carries out 180 ° of overturnings by the control of servo motor 30, zinc liquid uniform fold on pendant surface,
The zinc stream for reducing pendant bottom, improves the quality of galvanized workpiece, keeps workpiece surface more smooth glossy.Then, servo motor
30 drive lifting support 16 to decline by hydraulic cylinder, immerse workpiece frame 8 in cooling water (soaking time can be set), overturn machine
People's device 5 overturns 180 ° again, and workpiece frame 8 moves left and right device 26 with lifting support 16 and turning robot and rises to discharge roller
The one end in road 12, second, which pushes away the control push rod of frame apparatus 29, pushes to workpiece frame 8 in finished product discharging device 4, and discharging robot moves
To initial position.When workpiece frame 8 is moved on discharging roll-over table 22 along raceway 12, after inductor senses workpiece frame 8, hook
It controls cylinder control hook 19 and clamps workpiece frame 8, the control discharging roll-over table 22 of rotary hydraulic cylinder 23, which carries out 180 °, topples over, by work
Finished product in part frame 8 is poured on conveyer belt 20, and product is transmitted on finished product transport vehicle by conveyer belt 20；Empty workpiece frame later
8 are restored to position original on discharging roll-over table 22, and hook controls cylinder control hook 19 and unclamps, and workpiece frame 8 is with raceway 12
Drive continues on raceway to feed inlet movement, and worker carries out pendant again, and circulation carries out.Entire zinc-plated pipeline system is by electromechanics
Control cabinet input relevant parameter is operated, after setting parameter, it is only necessary to which a small amount of worker carries out pendant, can be improved zinc-plated effect
Rate and saving labour.Secondly, entire machinery hand cradle 2 can be moved to 1 other end of device framework, mechanical structure long-time high temperature is avoided
Baking.The maintenance of entire zinc-plated pipelining equipment is very convenient, and upper layer can manually be overhauled, and the upper layer of manipulator has dust-proof
Cover guarantees mechanical cleaning inside.
The utility model has the beneficial effects that overturning traditional zincincation relies primarily on the situation being accomplished manually, change tradition
The thinking impression filthy to zinc-plated workshop condition；Automatic production line circulation is zinc-plated, it is only necessary to which a small amount of can manually complete
The output that several times of traditional handicraft, has liberated manpower significantly, has achieved the effect that machine substitute human labor；Zinc liquid will not disorderly splash everywhere, work
Part entrapped zinc liquid, which can also shake, to be fallen in zinc pot, is reduced the loss of material zinc liquid material, save the cost, is reduced environmental pollution, improves production
Efficiency；Zinc-plated workshop reaches country to Workshop Production scene 5S administrative standard, and the working environment of workers safer and more comfortable improves worker
The enthusiasm of production improves working efficiency；Optimize inline process, improves the quality and efficiency of galvanizing production.
Simply changing and replacing for those ordinary skill in the art is all within the protection scope of the utility model.
Claims (4)
1. a kind of upgrade version hot galvanizing Automated production line device, including device framework (1), convenient for workpiece frame (8) mobile rolling
Road (12) and cleaning equipment for work-piece (3), workpiece galvanizing rig, cooling device and the finished product discharging device being arranged on raceway (12)
(4), cleaning equipment for work-piece (3) includes lift servo motor and cleaning water tank and quickening liquid below lift servo motor
Case, several workpiece frame sensing devices are provided on raceway (12), and workpiece galvanizing rig includes mechanical hand cradle (2) and setting in machinery
The second manipulator base (7) and the first manipulator base (10) in hand cradle (2), the lower section of the second manipulator base (7) is equipped with
The lower section of second manipulator (6), the first manipulator base (10) is equipped with the first manipulator (9), the first manipulator (9) and the second machine
Zinc pot (18) are provided with below tool hand (6), which is characterized in that raceway (12) is ring seal track, cleaning equipment for work-piece (3)
Third is installed on the raceway (12) in front to push away frame apparatus (17), is provided between the first manipulator (9) and the second manipulator (6)
Frame apparatus is moved, moving frame apparatus includes being fixed on pushing away frame platform sling (11), being connected to and push away on frame platform sling (11) on mechanical hand cradle (2)
It moves deckle board (25) and is located at first moved on rear side of deckle board (25) on raceway (12) and push away frame apparatus (24), cooling device includes the second machine
Tool hand (6), turning robot device (5), servo motor (30) and the ammonium chloride fluid box being set to below the second manipulator (6)
(31), the turning robot device (5) being connected on lifting support (16) includes the overturning machine being connected with lifting support (16)
People, which moves left and right device (26) and moves left and right device (26) by turning robot, is connected to turning on rear side of the second manipulator (6)
Turntable (27) is provided with first on the discharging raceway (12) on front side of the second manipulator (6) and pushes away frame apparatus (13), roll-over table (27)
Top is provided with the baffle (28) that can be protruded into workpiece frame (8), and baffle (28) passes through synchronizing wheel and drive rod and servo motor
(30) be connected, lifting support (16) is connected by servoBcylinder with servo motor (30), the end of lifting support (16) be provided with and
Discharging raceway (12) is concordant second to be pushed away frame apparatus (29), the finished product discharging device connected on raceway (12) on rear side of cooling device
It (4) include the discharging roll-over table that the discharging overturning frame (21) of raceway side is set and is connected in discharging overturning frame (21)
(22), the side of discharging roll-over table (22) is provided with the conveyer belt (20) of transmission finished work-piece, is arranged in discharging roll-over table (22)
There are workpiece frame sensing device, the hook (19) for being located at (12) two upper side of raceway and control hook (19) promptly or unclamps workpiece frame
(8) hook controls cylinder, rotation of discharging roll-over table (22) by swivel bearing and setting in discharging overturning frame (21)
Hydraulic cylinder (23) is connected.
2. a kind of upgrade version hot galvanizing Automated production line device according to claim 1, which is characterized in that the baffle
(28) the baffle inductor of induction baffle (28) position is provided on, baffle inductor passes through controller and servo motor (30) electricity
Connection.
3. a kind of upgrade version hot galvanizing Automated production line device according to claim 1 or 2, which is characterized in that described
Surrounding on the upside of mechanical hand cradle (2) is equipped with guardrail (14), the second manipulator base (7) and the first manipulator base (10) it is upper
Side is provided with manipulator shell (15).
4. a kind of upgrade version hot galvanizing Automated production line device according to claim 2, which is characterized in that the workpiece
Frame sensing device and baffle inductor are photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821245354.2U CN208717411U (en) | 2018-08-04 | 2018-08-04 | A kind of upgrade version hot galvanizing Automated production line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821245354.2U CN208717411U (en) | 2018-08-04 | 2018-08-04 | A kind of upgrade version hot galvanizing Automated production line device |
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| Publication Number | Publication Date |
|---|---|
| CN208717411U true CN208717411U (en) | 2019-04-09 |
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ID=65976032
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821245354.2U Active CN208717411U (en) | 2018-08-04 | 2018-08-04 | A kind of upgrade version hot galvanizing Automated production line device |
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| CN (1) | CN208717411U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108754378A (en) * | 2018-08-04 | 2018-11-06 | 常州市左贤机械制造有限公司 | A kind of upgrade version galvanizing Automated production line device |
| CN110777314A (en) * | 2019-11-08 | 2020-02-11 | 鑫领域智能科技(邳州)有限公司 | Conveying device for hot galvanizing processing of bar-shaped workpiece |
-
2018
- 2018-08-04 CN CN201821245354.2U patent/CN208717411U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108754378A (en) * | 2018-08-04 | 2018-11-06 | 常州市左贤机械制造有限公司 | A kind of upgrade version galvanizing Automated production line device |
| CN110777314A (en) * | 2019-11-08 | 2020-02-11 | 鑫领域智能科技(邳州)有限公司 | Conveying device for hot galvanizing processing of bar-shaped workpiece |
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