CN207862428U - Hot-dip galvanizing device - Google Patents
Hot-dip galvanizing device Download PDFInfo
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- CN207862428U CN207862428U CN201721683541.4U CN201721683541U CN207862428U CN 207862428 U CN207862428 U CN 207862428U CN 201721683541 U CN201721683541 U CN 201721683541U CN 207862428 U CN207862428 U CN 207862428U
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Abstract
The utility model discloses a kind of hot-dip galvanizing devices, including drying oven, feeding device, main frame, feeding robot, crane, centrifugation robot, carrying roller feeder, stirring robot and transfer robot；The drying oven and stirring manipulator are separately positioned on the both ends of main frame length direction, feeding device is arranged between drying oven and main frame, feeding robot and centrifugation robot are arranged in the inside of main frame, and feeding robot is located at drying oven side, crane is arranged in the bottom of main frame, carrying roller feeder is arranged between main frame and stirring robot, and transfer robot is arranged in the outside of main frame.The hot-dip galvanizing device carries out galvanizing by dipping to workpiece automatically, avoid harm of the harmful substance generated in hot dip galvanizing process to personnel health, moreover, can be accurately controlled, to improve the quality of dip galvanized and avoid the waste of material the time of galvanizing by dipping.
Description
Technical field
The utility model is related to hot dip technical fields, and in particular to a kind of hot-dip galvanizing device.
Background technology
Since the standard electrode potential of zinc is defeated by iron, zinc coat has anode loss protection steel in water and wet air
The effect of base, to extend the service life of steel.With the reality of rapid development of economy, especially strategy to develop western regions
It applies, transfers electricity from the west to the east, transfers natural gas from the west to the east, the projects such as the south water to north, Three Gorges Projects, rural power grids and urban network reconstruction are carried out in a deep going way, it is right
Steel and iron parts protection requirements are more and more, and require higher and higher.
Industrially common zinc coat has the surfaces such as galvanizing by dipping zinc, electrogalvanizing, mechanical zinc-plating and thermal spraying (plating) zinc
Processing method, wherein hot dip galvanizing process cost performance highest is most widely used surface treatment method in the world today.
Hot galvanized layer forming process is that the process of iron-kirsite, workpiece are formed between iron-based body and outmost pure zinc layer
Surface forms iron-zinc alloy layer in galvanizing by dipping, just so that being combined very well between iron and pure zinc layer.The basic mistake of hot galvanized layer
Cheng Wei：Zinc is melt into liquid first, then will iron-base workpiece immerse melting zinc liquid in, on the interface of iron-based formed zinc with
α-Fe solid solutions, the solid solution are that metallic iron forms a kind of crystal dissolved with zinc atom in the solid state, both metals are former
Gravitation between son is smaller.Therefore, after zinc reaches saturation in solid solution, the atom phase counterdiffusion of two kinds of elements of zinc-iron,
Diffusion (or infiltration) is migrated to the zinc atom in iron-based body in matrix lattice, gradually forms alloy with iron, and is diffused into melting
Zinc liquid in iron just with zinc formed intermetallic compound FeZn13, sink to hot-galvanized cauldron bottom, become cadmia.
Current zincincation needs operator to be carried out by zinc pot, and zinc kettle temperature is higher, is easy to wave after zinc melting
Pernicious gas is sent out, the health of worker is seriously endangered.Moreover, temperature when different base materials is zinc-plated is different, galvanizing time also not phase
Together, it is difficult to accurately control galvanizing time when manual operation, this not only influences the thickness of zinc coat, causes the waste of material, and
Influence the performance of zinc coat.
Utility model content
The purpose of this utility model is to provide a kind of hot-dip galvanizing devices, to solve existing galvanizing by dipping zinc equipment danger
The problem of evil workers ' health, time control inaccuracy.
To achieve the above object, the technical solution of the utility model be a kind of hot-dip galvanizing device is provided, including drying oven,
Feeding device, main frame, feeding robot, crane, centrifugation robot, carrying roller feeder, stirring robot and conveying robot
People；The drying oven and the stirring manipulator are separately positioned on the both ends of the main frame length direction, the feeding device
It is arranged between the drying oven and the main frame, the feeding robot and centrifugation robot are arranged in the main frame
Inside, and the feeding robot is located at the drying oven side, the crane is arranged in the bottom of the main frame, described
Carrying roller feeder is arranged between the main frame and the stirring robot, and the transfer robot is arranged in the main frame
Outside；Wherein,
The drying oven includes drying oven driving motor, drying oven conveyer belt, drying oven transmission shaft and heating device, described
Drying oven conveyer belt is supported by the drying oven transmission shaft, the output of the drying oven transmission shaft and the drying oven driving motor
Axis connection, the drying oven conveyer belt is used for transmission workpiece, and the workpiece is sent to drying oven discharge port, the heating dress
It installs in the drying oven conveyer belt surrounding, for drying the workpiece；
The feeding device includes the first feeding driving motor, the first feeding transmission mechanism, feeding full wind-up and material frame
Bearing support, the material frame bearing support are set to one end of the feeding full wind-up, and the material frame bearing support is for holding
Material containing frame, the output shaft that the feeding full wind-up passes through first feeding transmission mechanism and the first feeding driving motor
Connection, makes the material frame in the underface of the drying oven discharge port, the feeding area of the feeding robot, the conveying robot
Ren Xiekuang is moved between area；
The main frame includes main frame body, main frame rack and carries rack, and the main frame rack is along the main frame
The length direction of frame body is arranged in the inside of the main frame body, main described in the feeding robot and the centrifugation Robot
Medial movement of the frame rack in the main frame body；The rack of carrying is arranged along the length direction of the main frame body in institute
The outside of main frame body is stated, rack is carried described in the centrifugation Robot, the transfer robot exists along the carrying rack
It moves in the outside of the main frame body；
The crane includes crane framework and crane driving device, and the crane framework is arranged in the main frame
On the downside of the middle part of frame, and, the crane framework and the crane opposite with for the position of hot-dip pot of workpieces processing
The output axis connection of driving device, the crane framework moves up and down under crane driving device driving, will contain
The material frame for putting the workpiece is put into the hot-dip pot or is proposed out of described hot-dip pot；
The feeding robot include feeding robot frame, the second feeding driving motor, the second feeding transmission mechanism, on
Material manipulator and upper material roller, the second feeding driving motor and second feeding transmission mechanism are fixed on the feeder
On device people's frame, the output shaft of the second feeding driving motor passes through second feeding transmission mechanism and feeding machinery
Hand connects, and the feeding manipulator captures the material frame, the upper material roller under the driving of the second feeding driving motor
It is arranged on the feeding robot frame, the upper material roller drives the feeding robot frame along the main frame rack
It is mobile, so that the feeding manipulator moves in feeding area and processing district；
The centrifugation robot includes centrifugation robot frame, centrifugation driving motor, centrifugation transmission mechanism, centrifugal machine hand
With centrifugation idler wheel, the centrifugation driving motor and the centrifugation transmission mechanism are fixed on the centrifugation robot frame, it is described from
Aligning mechanical hand drives electricity by the centrifugation transmission mechanism and the output axis connection for centrifuging driving motor, and in the centrifugation
The centrifugal machine hand rotation, the centrifugation idler wheel are arranged in the centrifugation robot frame under the driving of machine, the centrifugation
Idler wheel drives the centrifugation robot frame to be moved along the main frame rack, so that the centrifugal machine hand is in the processing district
It is moved between blowing area；
The stirring robot includes stirring driving motor, stirring transmission mechanism and stirring manipulator, the stirring machinery
Hand is for capturing the material frame, the output that the stirring manipulator passes through the stirring transmission mechanism and the stirring driving motor
Axis connection, under the driving of the stirring driving motor, the stirring manipulator moves between the blowing area and discharging area；
The carrying roller feeder includes carrying roller conveyer belt, carrying roller transmission shaft, carrying roller driving device, and the carrying roller conveyer belt is set
It is placed in the outside of the carrying roller transmission shaft, the output axis connection of the carrying roller transmission shaft and the carrying roller driving device, the support
Empty material frame after the discharging is sent to the transfer robot by roller conveyer belt under the driving of the carrying roller driving device
The areas Qu Kuang；
The transfer robot includes carrying driving motor, carry transmission mechanism, conveying robot and carrying idler wheel, described
Conveying robot drives electricity by the carrying transmission mechanism and the output axis connection for carrying driving motor, in the carrying
Under the driving of machine, the conveying robot is between the areas Qu Kuang of the transfer robot and the areas Xie Kuang of the carrier robot
It moves back and forth.
Wherein, the hot-dip galvanizing device further includes main frame guide rail, width of the main frame guide rail along the main frame
Degree direction is set to ground；The main frame further includes main frame traveling wheel, and the main frame traveling wheel is arranged in the main frame
The bottom of frame, the main frame traveling wheel and the main frame guide rail, the main frame is by the main frame traveling wheel
It is moved on the main frame guide rail.
Wherein, the main frame further includes sealing cover, and the sealing cover is arranged at the top of the main frame body, and being used for will
The top of the main frame body seals.
Wherein, the main frame further includes sidewall paneling, and the sidewall paneling is arranged in the both sides of the main frame body, and being used for will
It closes the both sides of the main frame body.
Wherein, the main frame further includes curtain, and the curtain is arranged at the both ends of the main frame, described for covering
The both ends of main frame.
Wherein, the hot-dip galvanizing device further includes air inlet and air outlet, and the air inlet and the air outlet are distinguished
Side wall Board position in the main frame body both sides, and the position of the air inlet and the air outlet and the hot-dip pot are set
It sets opposite.
Wherein, the hot-dip galvanizing device further includes dust-extraction unit, and the dust-extraction unit is connected to the air outlet, is used for
Handle the exhaust gas being discharged from the air outlet.
Wherein, the centrifugation robot further includes scraping hawk and scraping hawk driving mechanism, and the hawk driving mechanism of scraping is consolidated
Due to the centrifugation robot frame, the output end for scraping hawk driving mechanism is connect with the hawk of scraping, described to scrape hawk
It is moved in above-below direction under the driving for scraping hawk driving mechanism, the hawk of scraping is in the drive for scraping hawk driving mechanism
It is moved in the length direction of the main frame under dynamic.
Wherein, the hot-dip galvanizing device further includes cooling bay, and the cooling bay is set to the discharging area, for cooling down
The workpiece of the stirring manipulator everywhere.
The utility model has the following advantages that：
Hot-dip galvanizing device provided by the utility model includes drying oven, feeding device, main frame, feeding robot, liter
Frame, centrifugation robot, carrying roller feeder, stirring robot and transfer robot drop；The drying oven and the stirring manipulator
The both ends of the main frame length direction are separately positioned on, the feeding device is arranged in the drying oven and the main frame branch
Frame, the feeding robot and centrifugation robot are arranged in the inside of the main frame, and the feeding robot is positioned at described
Drying oven side, the crane are arranged in the bottom of the main frame, the carrying roller feeder setting in the main frame and
Between the stirring robot, the transfer robot is arranged in the outside of the main frame.The hot-dip galvanizing device can be certainly
It is dynamic that galvanizing by dipping is carried out to workpiece, it is operated manually beside hot-dip pot without operating personnel, avoids galvanizing by dipping mistake
Harm of the harmful substance generated in journey to operator's health, moreover, the time of galvanizing by dipping can be distribution accurately controlled, to
The quality of dip galvanized is improved, while avoiding the waste of material, reduces processing cost.
Description of the drawings
Fig. 1 is the structure diagram for the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 2 is the structural schematic diagram for the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 3 is the structural schematic diagram at another visual angle for the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 4 is the side view for the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 5 is the structural schematic diagram of feeding device in the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 6 is the structural schematic diagram of feeding robot in the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 7 is the structural schematic diagram that robot is centrifuged in the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 8 is the structural schematic diagram of stirring robot in the hot-dip galvanizing device that the utility model embodiment provides；
Fig. 9 is the structural schematic diagram of transfer robot in the hot-dip galvanizing device that the utility model embodiment provides；
Figure 10 is the part-structure schematic diagram for the hot-dip galvanizing device that the utility model embodiment provides.
Drawing reference numeral：
1- drying ovens, 2- feeding devices, 21- the first feeding driving motors, the first feeding transmission mechanisms of 22-, the rotation of 23- feedings
Change hands arm, 24- material frame bearing supports, 3- main frames, 31- main frame bodies, 33- carrying racks, 34- main frame traveling wheels, 35-
Sealing cover, 36- sidewall panelings, 37- curtain, 38- air inlets, 39- air outlets, 4- feeding robots, 41- feeding robot frames,
42- the second feeding driving motors, the second feeding transmission mechanisms of 43-, 44- feeding manipulators, the upper material rollers of 45-, 5- cranes, 6-
Centrifugation robot, 61- centrifugation robot frames, 62- centrifugation driving motors, 63- centrifugation transmission mechanisms, 64- centrifugal machine hands,
65- centrifuges idler wheel, 7- carrying roller feeders, 8- stirrings robot, 81- stirring driving motors, 82- stirring transmission mechanisms, 83- stirrings
Manipulator, 9- transfer robots, 91- carry driving motor, and 92- carries transmission mechanism, 93- conveying robots, and 94- carries rolling
Wheel, 10- cooling bays.
Specific implementation mode
The following examples illustrate the utility model, but is not intended to limit the scope of the present invention.
Embodiment 1
Hot-dip galvanizing device provided in this embodiment as shown in Figure 1 to Figure 4 include drying oven 1, feeding device 2, main frame 3, on
Expect robot 4, crane 5, centrifugation robot 6, carrying roller feeder 7, stirring robot 8 and transfer robot 9.Wherein, it dries
Stove 1 and stirring manipulator 8 are separately positioned on the both ends of 3 length direction of main frame, the left and right ends of main frame 3 as shown in the figure, on
Expect that device 2 is arranged between drying oven 1 and main frame 3, feeding robot 4 and centrifugation robot 6 are arranged in main frame 3
Side, i.e. feeding robot 4 and centrifugation robot 6 are arranged in the inside of main frame 3, and feeding robot 4 is located at close to drying oven 1
Side, crane 5 are arranged in the bottom of main frame 3, and opposite with the position of hot-dip pot, and carrying roller feeder 7 is arranged in main frame
Between frame 3 and stirring robot 8, transfer robot 9 is arranged in the outside of main frame 3, i.e. transfer robot 9 is arranged in main frame
The outside of frame 3.
Drying oven 1 includes drying oven driving motor, drying oven conveyer belt, drying oven transmission shaft and heating device, drying oven
Conveyer belt is supported by drying oven transmission shaft, the output axis connection of drying oven transmission shaft and drying oven driving motor, is driven in drying oven
Under the driving of dynamic motor, drying oven transmits the discharge port that workpiece is sent to drying oven, and heating device setting is transmitted in drying oven
The surrounding of band, for drying workpiece.It needs to keep its clean surface after workpiece is cleaned, before hot-dip, drying oven 1 can
The cleaning solution on its surface to be dried.
As shown in figure 5, feeding device 2 includes the first feeding driving motor 21, the first feeding transmission mechanism 22, feeding rotation
Arm 23 and material frame bearing support 24, material frame bearing support 24 are set to one end of feeding full wind-up 23, material frame bearing support
24 for carrying material frame, the output that feeding full wind-up 23 passes through the first feeding transmission mechanism 22 and the first feeding driving motor 21
Axis connection, make material frame the underface of 1 discharge port of drying oven, the feeding area of feeding robot 4, transfer robot 9 the areas Xie Kuang
Between move.It is additionally provided with gage probe on material frame bearing support 24, for measuring material frame and being contained in workpiece in material frame
Weight.
As shown in Figure 1, main frame 3 includes main frame body 31, main frame rack (not shown) and carrying rack 33,
Main frame rack 31 is arranged along the length direction of main frame body 31 in the inside of main frame body 31, feeding robot 4 and centrifuge
Device people 6 along main frame rack main frame body 31 medial movement；The length direction that rack 33 is carried along main frame body 31 is arranged
In the outside of main frame body 31, transfer robot 3 is moved along rack 33 is carried on the outside of main frame body.In the present embodiment,
Main frame 3 is all connected by screw bolts, easy to disassemble and replacement parts.It is easily corroded in the component close to hot-dip galvanized pot,
It needs to be replaced frequently, the component being corroded can be convenient for changing by main frame modularization, and using bolt.
Crane 5 includes crane framework (not shown), crane driving device (not shown) and crane
Transmission mechanism, crane framework are arranged on the downside of the middle part of main frame 3, and with the position phase of the hot-dip pot for workpieces processing
It is right.Crane framework respectively correspondingly passes through linear bearing to be arranged by four guide rods and four linear bearings, guide rod, and four straight
Spool is held for being oriented to four guide rods, to ensure that crane framework is not swung left and right inside hot-dip galvanized pot.Crane drives
The driving devices such as motor, cylinder and oil cylinder may be used in device.
The output axis connection of crane framework and crane driving device, the crane frame under the driving of crane driving device
Body moves up and down, and the material frame for holding workpiece is put into hot-dip pot or is proposed out of hot-dip pot.Cylinder is located at top and passes
Sprocket wheel below dynamic chain, chain drive drives crane framework to move up and down.
As shown in fig. 6, feeding robot 4 includes feeding robot frame 41, the second feeding driving motor 42, the second feeding
Transmission mechanism 43, feeding manipulator 44 and upper material roller 45, the second feeding driving motor 42 and the second feeding transmission mechanism 43 are solid
It is scheduled on feeding robot frame 41, the output shaft of the second feeding driving motor 42 passes through the second feeding transmission mechanism 43 and feeding
Manipulator 44 connects, and feeding manipulator 44 captures material frame under the driving of the second feeding driving motor 42, and upper material roller 45 is arranged
On feeding robot frame 41, upper material roller 45 drives feeding robot frame 41 to be moved along main frame rack, so that feeding
Manipulator 44 moves in feeding area and processing district.
As shown in fig. 7, centrifugation robot 6 includes centrifugation robot frame 61, centrifugation driving motor 62, centrifugation driver
Structure 63, centrifugal machine hand 64 and centrifugation idler wheel 65, centrifuge driving motor 62 and centrifugation transmission mechanism 63 are fixed on centrifugation robot
Frame 61, centrifugal machine hand 64 drive by centrifugation transmission mechanism 63 and the output axis connection for centrifuging driving motor 62, and in centrifugation
Centrifugal machine hand 64 rotates under the driving of dynamic motor 62, and the setting of centrifugation idler wheel 65 centrifuges idler wheel in centrifugation robot frame 61
65 drive centrifugation robot frame 61 to be moved along main frame rack, so that centrifugal machine hand 64 moves between processing district and blowing area
It is dynamic.
As shown in figure 8, stirring robot 8 includes stirring driving motor 81, stirring transmission mechanism 82 and stirring manipulator
83, stirring manipulator 83 passes through stirring transmission mechanism 82 and stirring driving motor 81 for capturing material frame, stirring manipulator 83
Axis connection is exported, under the driving of stirring driving motor 81, stirring manipulator 83 moves between blowing area and discharging area.
Carrying roller feeder 7 includes that carrying roller conveyer belt (not shown), carrying roller transmission shaft (not shown) and carrying roller drive
Dynamic device (not shown), carrying roller conveyer belt are set to the outside of carrying roller transmission shaft, carrying roller transmission shaft and carrying roller driving device
Output axis connection, the empty material frame after discharging is sent to transfer robot by carrying roller conveyer belt under the driving of carrying roller driving device
The areas Qu Kuang.
As shown in figure 9, transfer robot 9 includes carrying driving motor 91, carrying transmission mechanism 92, conveying robot 93
With carrying idler wheel 94, conveying robot 93 is being removed by the output axis connection carried transmission mechanism 92 with carry driving motor 91
Under the driving for transporting driving motor 91, conveying robot 93 the areas Qu Kuang of transfer robot 9 and the areas Xie Kuang of carrier robot 9 it
Between move back and forth.The areas Qu Kuang of transfer robot 9 are in the upper of carrying roller conveyer belt, and the areas Xie Kuang of carrier robot 9 are close to feeding
The position of device.
As a preferred embodiment of the present embodiment, as shown in Figure 1, main frame 3 further includes sealing cover 35, sidewall paneling
36, curtain 37, air inlet 38, air outlet 39 and dust-extraction unit (not shown), sealing cover are arranged at the top of main frame body,
For the top of main frame body to be sealed.Sidewall paneling is arranged in the both sides of main frame body, for closing the both sides of main frame body.
Curtain is arranged at the both ends of main frame, the both ends for covering main frame.Air inlet 38 and air outlet 39 are separately positioned on main frame
The side wall Board position of 31 both sides of frame body, and air inlet 38 and air outlet 39 are opposite with the position of hot-dip pot, and set in air outlet
Set cleaner.
Main frame 3 is sealed by sealing cover 35, sidewall paneling 36 and curtain 37, air inlet is set in hot-dip galvanized pot both sides
38 and air outlet 39, the gas near hot-dip galvanized pot is replaced in time, reaches smokeless working environment.It is arranged to big in exhaust gas
Before gas, exhaust gas is handled with cleaner, reduces environmental pollution.
As a variant embodiment of the present embodiment, hot-dip galvanizing device further includes cooling bay, and cooling bay is set to down
Area is expected, for cooling down the workpiece of stirring manipulator everywhere.
Embodiment 2
As shown in Figure 10, in the present embodiment, hot-dip galvanizing device further includes main frame guide rail (not shown), main frame
Frame guide rail is set to ground along the width direction of main frame 3；Main frame 3 further includes main frame traveling wheel 34, main frame traveling wheel
34 are arranged in the bottom of main frame 3, main frame traveling wheel 34 and main frame guide rail, and main frame 3 is by main frame traveling wheel
34 move on main frame guide rail.Main frame 3 moves to side by main frame guide rail and main frame traveling wheel 34, can facilitate heat
The maintenance of immersion plating zinc pot.
The other structures of the present embodiment are same as Example 1, and details are not described herein.
Embodiment 3
As shown in fig. 7, in the present embodiment, centrifugation robot further includes scraping hawk and scraping hawk driving mechanism, scrapes hawk
Driving mechanism is fixed on centrifugation robot frame, and the output end for scraping hawk driving mechanism is connect with hawk is scraped, and scrapes hawk and is scraping ash
It is moved in above-below direction under the driving of plate driving mechanism, scrapes hawk under the driving for scraping hawk driving mechanism in the length of main frame
It moves in direction.In hot dip galvanizing process, cadmia can swim in the surface of hot-dip galvanized pot, influence to centrifuge robot crawl material
Frame.The cadmia on hot-dip galvanized pot surface can be taken out using hawk is scraped, to improve the accuracy that centrifugation robot captures material frame.
The other structures of the present embodiment are same as Example 1, and details are not described herein.
The course of work for the hot-dip galvanizing device that brief description embodiment 1 is provided to embodiment 3：
The feeding full wind-up 23 of feeding device 2 drives empty material frame to rotate to the underface of drying oven discharge port, drying oven
Workpiece is transmitted to drying oven discharge port and carries out feeding by conveyer belt, when the workpiece weight in material frame reaches preset weight, is dried
Dry stove conveyer belt stops feeding.Feeding full wind-up 23 drives the material frame for being contained with workpiece to rotate to the feeding of feeding robot 4
Area, feeding robot 4 capture material frame, are then moved horizontally to the top of the designated position of crane 5, then feeding manipulator
44 decline and are placed on material frame the designated position of crane 5, and crane 5 declines so that material frame enters liquid level in hot-dip galvanized pot
Below.After the completion of galvanizing by dipping, crane 5 rises so that material frame is located at the liquid level of hot-dip galvanized pot or more.Hawk is scraped to fall before,
Centrifugation robot 6 moves horizontally, and the cadmia above material frame is pushed away.Hawk rising is scraped, centrifugal machine hand 64 declines crawl material
Frame is moved to predeterminated position then up, and rotation throws away hot-dip galvanizing bath, and centrifugal machine hand 64 is moved horizontally to blowing again
Area.Stirring mechanical hand 83 captures material frame in blowing area, and the workpiece after galvanizing by dipping is imported cooling bay 10 by overturning, then will be empty
Material frame is placed on blowing area.Carrying roller feeder 7 is by empty material frame horizontal transport to the specified areas Qu Kuang.The decline of carrying robot arm 93 takes
The empty material frame of frame area crawl, carrying robot arm 93 rise, and are then moved horizontally to the top in the areas Xie Kuang.23 band of feeding full wind-up
Dynamic material frame bearing support 24 is rotated to the areas Xie Kuang, and carrying robot arm 93 declines, empty material frame is placed on material frame bearing support 24,
Feeding full wind-up 23 drives the underface of empty material frame rotary furnace drying furnace discharge mouth, and drying oven conveyer belt is waited for feed again, whole
A process flow constantly recycles.
The hot-dip galvanizing device that above-described embodiment provides includes drying oven, feeding device, main frame, feeding robot, liter
Frame, centrifugation robot, carrying roller feeder, stirring robot and transfer robot drop；The drying oven and the stirring manipulator
The both ends of the main frame length direction are separately positioned on, the feeding device is arranged in the drying oven and the main frame branch
Frame, the feeding robot and centrifugation robot are arranged in the inside of the main frame, and the feeding robot is positioned at described
Drying oven side, the crane are arranged in the bottom of the main frame, the carrying roller feeder setting in the main frame and
Between the stirring robot, the transfer robot is arranged in the outside of the main frame.The hot-dip galvanizing device can be certainly
It is dynamic that galvanizing by dipping is carried out to workpiece, it is operated manually beside hot-dip pot without operating personnel, avoids galvanizing by dipping mistake
Harm of the harmful substance generated in journey to operator's health, moreover, the time of galvanizing by dipping can be distribution accurately controlled, to
The quality of dip galvanized is improved, while avoiding the waste of material, reduces processing cost.
Although above having made detailed description to the utility model with generality explanation and specific embodiment,
On the basis of the utility model, it can be made some modifications or improvements, this is apparent to those skilled in the art
's.Therefore, these modifications or improvements on the basis of without departing from the spirit of the present invention, belong to the utility model and want
Seek the range of protection.
Claims (9)
1. a kind of hot-dip galvanizing device, which is characterized in that including drying oven, feeding device, main frame, feeding robot, lifting
Frame, centrifugation robot, carrying roller feeder, stirring robot and transfer robot；The drying oven and the stirring robot point
Be not arranged at the both ends of the main frame length direction, the feeding device setting the drying oven and the main frame it
Between, the feeding robot and centrifugation robot are arranged in the inside of the main frame, and the feeding robot is positioned at described
Drying oven side, the crane are arranged in the bottom of the main frame, the carrying roller feeder setting in the main frame and
Between the stirring robot, the transfer robot is arranged in the outside of the main frame；Wherein,
The drying oven includes drying oven driving motor, drying oven conveyer belt, drying oven transmission shaft and heating device, the drying
Stove conveyer belt is supported by the drying oven transmission shaft, and the output shaft of the drying oven transmission shaft and the drying oven driving motor connects
It connects, the drying oven conveyer belt is used for transmission workpiece, and the workpiece is sent to drying oven discharge port, and the heating device is set
It sets in the drying oven conveyer belt surrounding, for drying the workpiece；
The feeding device includes the first feeding driving motor, the first feeding transmission mechanism, feeding full wind-up and material frame carrying
Holder, the material frame bearing support are set to one end of the feeding full wind-up, and the material frame bearing support is expected for carrying
Frame, the feeding full wind-up are connected by the output shaft of first feeding transmission mechanism and the first feeding driving motor
It connects, makes the material frame in the underface of the drying oven discharge port, the feeding area of the feeding robot, the transfer robot
The areas Xie Kuang between move；
The main frame includes main frame body, main frame rack and carries rack, and the main frame rack is along the main frame body
Length direction be arranged in the inside of the main frame body, main frame described in the feeding robot and the centrifugation Robot
Medial movement of the rack in the main frame body；The rack of carrying is arranged along the length direction of the main frame body in the master
Rack is carried described in the centrifugation Robot in the outside of frame body, and the transfer robot is along the carrying rack described
It moves in the outside of main frame body；
The crane includes crane framework and crane driving device, and the crane framework is arranged in the main frame
On the downside of middle part, and it is opposite with for the position of hot-dip pot of workpieces processing, and the crane framework drives with the crane
The output axis connection of device, the crane framework moves up and down under crane driving device driving, will hold institute
The material frame for stating workpiece is put into the hot-dip pot or is proposed out of described hot-dip pot；
The feeding robot includes feeding robot frame, the second feeding driving motor, the second feeding transmission mechanism, feeder
Tool hand and upper material roller, the second feeding driving motor and second feeding transmission mechanism are fixed on the feeding robot
On frame, the output shaft of the second feeding driving motor is connected by second feeding transmission mechanism and the feeding manipulator
It connects, the feeding manipulator captures the material frame, the upper material roller setting under the driving of the second feeding driving motor
On the feeding robot frame, the upper material roller drives the feeding robot frame to be moved along the main frame rack
It is dynamic, so that the feeding manipulator moves in feeding area and processing district；
The centrifugation robot include centrifugation robot frame, centrifugation driving motor, centrifugation transmission mechanism, centrifugal machine hand and from
Heart idler wheel, the centrifugation driving motor and the centrifugation transmission mechanism are fixed on the centrifugation robot frame, the centrifuge
Tool hand is by the output axis connection of the centrifugation transmission mechanism and the centrifugation driving motor, and in the centrifugation driving motor
The centrifugal machine hand rotation, the centrifugation idler wheel are arranged in the centrifugation robot frame under driving, the centrifugation idler wheel
The centrifugation robot frame is driven to be moved along the main frame rack, so that the centrifugal machine hand is in the processing district and puts
Material moves between area；
The stirring robot includes stirring driving motor, stirring transmission mechanism and stirring manipulator, and the stirring manipulator is used
In capturing the material frame, the stirring manipulator is connected by the output shaft of the stirring transmission mechanism and the stirring driving motor
It connects, under the driving of the stirring driving motor, the stirring manipulator moves between the blowing area and discharging area；
The carrying roller feeder includes carrying roller conveyer belt, carrying roller transmission shaft, carrying roller driving device, and the carrying roller conveyer belt is set to
The outside of the carrying roller transmission shaft, the output axis connection of the carrying roller transmission shaft and the carrying roller driving device, the carrying roller pass
The areas Qu Kuang for sending band that the empty material frame after discharging is sent to the transfer robot under the driving of the carrying roller driving device；
The transfer robot includes carrying driving motor, carry transmission mechanism, conveying robot and carrying idler wheel, the carrying
Manipulator is by the carrying transmission mechanism and the output axis connection for carrying driving motor, in the carrying driving motor
Under driving, the conveying robot is reciprocal between the areas Qu Kuang of the transfer robot and the areas Xie Kuang of the carrier robot
Movement.
2. hot-dip galvanizing device according to claim 1, which is characterized in that the hot-dip galvanizing device further includes main frame
Guide rail, the main frame guide rail are set to ground along the width direction of the main frame；The main frame further includes main frame row
Wheel is walked, the main frame traveling wheel is arranged in the bottom of the main frame, the main frame traveling wheel and the main frame guide rail
Matching, the main frame are moved by the main frame traveling wheel on the main frame guide rail.
3. hot-dip galvanizing device according to claim 1, which is characterized in that the main frame further includes sealing cover, described
Sealing cover is arranged at the top of the main frame body, for sealing the top of the main frame body.
4. hot-dip galvanizing device according to claim 3, which is characterized in that the main frame further includes sidewall paneling, described
Sidewall paneling is arranged in the both sides of the main frame body, for closing the both sides of the main frame body.
5. hot-dip galvanizing device according to claim 4, which is characterized in that the main frame further includes curtain, the window
Curtain is arranged at the both ends of the main frame, the both ends for covering the main frame.
6. hot-dip galvanizing device according to claim 5, which is characterized in that the hot-dip galvanizing device further includes air inlet
And air outlet, the air inlet and the air outlet are separately positioned on the side wall Board position of the main frame body both sides, and it is described
Air inlet and the air outlet are opposite with the position of hot-dip pot.
7. hot-dip galvanizing device according to claim 6, which is characterized in that the hot-dip galvanizing device further includes dedusting dress
It sets, the dust-extraction unit is connected to the air outlet, for handling the exhaust gas being discharged from the air outlet.
8. hot-dip galvanizing device according to claim 1, which is characterized in that the centrifugation robot further include scrape hawk and
Hawk driving mechanism is scraped, the hawk driving mechanism of scraping is fixed on the centrifugation robot frame, described to scrape hawk driving mechanism
Output end connect with the hawk of scraping, the hawk of scraping moves in above-below direction under the driving for scraping hawk driving mechanism
Dynamic, the hawk of scraping moves under the driving for scraping hawk driving mechanism in the length direction of the main frame.
9. hot-dip galvanizing device according to claim 1, which is characterized in that the hot-dip galvanizing device further includes cooling
Pond, the cooling bay are set to the discharging area, for cooling down the workpiece of the stirring manipulator everywhere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721683541.4U CN207862428U (en) | 2017-12-06 | 2017-12-06 | Hot-dip galvanizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721683541.4U CN207862428U (en) | 2017-12-06 | 2017-12-06 | Hot-dip galvanizing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207862428U true CN207862428U (en) | 2018-09-14 |
Family
ID=63468134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721683541.4U Expired - Fee Related CN207862428U (en) | 2017-12-06 | 2017-12-06 | Hot-dip galvanizing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207862428U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107761031A (en) * | 2017-12-06 | 2018-03-06 | 馆陶县鑫江电热设备有限公司 | Hot-dip galvanizing device |
| CN110735100A (en) * | 2018-11-11 | 2020-01-31 | 海盐宝利机械有限公司 | rotary lifting type hot galvanizing continuous production system and production process |
| CN111118428A (en) * | 2019-12-28 | 2020-05-08 | 河北工业大学 | Method and equipment for batch environment-friendly hot-dip coating of high-performance alloy |
-
2017
- 2017-12-06 CN CN201721683541.4U patent/CN207862428U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107761031A (en) * | 2017-12-06 | 2018-03-06 | 馆陶县鑫江电热设备有限公司 | Hot-dip galvanizing device |
| CN107761031B (en) * | 2017-12-06 | 2023-11-03 | 唐山东冶实业有限公司 | Hot dip galvanization apparatus |
| CN110735100A (en) * | 2018-11-11 | 2020-01-31 | 海盐宝利机械有限公司 | rotary lifting type hot galvanizing continuous production system and production process |
| CN111118428A (en) * | 2019-12-28 | 2020-05-08 | 河北工业大学 | Method and equipment for batch environment-friendly hot-dip coating of high-performance alloy |
| CN111118428B (en) * | 2019-12-28 | 2022-02-18 | 天津市工大镀锌设备有限公司 | Method and equipment for batch environment-friendly hot-dip coating of high-performance alloy |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20180914 Termination date: 20201206 |