CN208183052U - Automatic hot galvanizing equipment - Google Patents
Automatic hot galvanizing equipment Download PDFInfo
- Publication number
- CN208183052U CN208183052U CN201820116905.9U CN201820116905U CN208183052U CN 208183052 U CN208183052 U CN 208183052U CN 201820116905 U CN201820116905 U CN 201820116905U CN 208183052 U CN208183052 U CN 208183052U
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- CN
- China
- Prior art keywords
- transportation system
- hot galvanizing
- automatic hot
- material basket
- basket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model automatic hot galvanizing equipment is related to field of surface treatment.Its purpose is to provide a kind of structure simple, at low cost, easy to operate automatic hot galvanizing equipment.The utility model automatic hot galvanizing equipment, including braced frame, shield, recycle transportation system, carry shift unit, carry centrifugal device, galvanized bath, shield, recycle transportation system connection on the support frame, it carries shift unit and carries centrifugal device and be arranged in shield, it recycles transportation system and is equipped with several material baskets, material basket is recycled between circulation transportation system and galvanized bath, shift unit setting is carried between circulation transportation system and galvanized bath, centrifugal device is carried to be also disposed between circulation transportation system and galvanized bath, it carries shift unit and carries the material basket of circulation transportation system to galvanized bath, centrifugal device is carried to the material basket centrifugal treating in galvanized bath, it carries centrifugal device and carries material basket to recycling transportation system, material basket is recycled to carrying shift unit in circulation transportation system.
Description
Technical field
The utility model relates to field of surface treatment equipment, more particularly to a kind of automatic hot galvanizing equipment.
Background technique
The zinc-plated table referred to the effects of the surface of metal, alloy or other materials one layer of zinc of plating is to play beauty, antirust
Surface treatment technology.Hot galvanizing is that molten metal is made to react with matrix and generate alloy-layer, so that both matrix and coating be made mutually to tie
It closes.The advantages that hot galvanizing has coating uniform, and adhesive force is strong, long service life.But the automation of existing hot-galvanizing equipment
Degree is low, manual operation is more, and manually-operated precision is low, high labor cost, and the flue gas generated in galvanizing process is to human body
It is seriously polluted, influence the health of staff.
Utility model content
A kind of the technical problem to be solved by the present invention is to provide structures automatic heating simple, at low cost, easy to operate
Galvanizing equipment.
The utility model automatic hot galvanizing equipment, including braced frame, shield, circulation transportation system, carrying displacement dress
It sets, carry centrifugal device, galvanized bath, the shield, the circulation transportation system are connected in the braced frame, described to remove
It transports shift unit and the carrying centrifugal device is arranged in the shield, the circulation transportation system is equipped with several material
Basket, material basket are recycled between the circulation transportation system and the galvanized bath, and the carrying shift unit is arranged described
It recycles between transportation system and the galvanized bath, the carrying centrifugal device is also disposed at the circulation transportation system and the plating
Between zinc pond, the shift unit of carrying carries the material basket for recycling transportation system to the galvanized bath, the carrying centrifugation
For device to the material basket centrifugal treating in the galvanized bath, the carrying centrifugal device carries material basket to the circulation transportation system,
Expect that basket is recycled to the carrying shift unit in the circulation transportation system.
The utility model automatic hot galvanizing equipment, wherein the circulation transportation system includes the first live-roller, the second transmission
Roller and material basket Transfer pipe, the both ends of the material basket Transfer pipe are separately connected first live-roller and the second live-roller, institute
The first live-roller is stated close to the carrying shift unit, second live-roller is close to the carrying centrifugal device.
The utility model automatic hot galvanizing equipment, wherein the material basket Transfer pipe is equipped with guided way and gear frame, institute
Stating gear frame includes driver and handgrip, and the handgrip crawl material basket, the driver driving handgrip is along the guided way
It is mobile.
The utility model automatic hot galvanizing equipment, wherein being connected with spacing guide wheel on the gear frame.
The utility model automatic hot galvanizing equipment, wherein it is connected with reclaimer robot on second live-roller, it is described to take
Expect the workpiece in manipulator crawl material basket.
The utility model automatic hot galvanizing equipment, wherein the braced frame is connected on the translation track, the branch
Support frame frame is translated along the translation track.
The utility model automatic hot galvanizing equipment, wherein idler wheel is connected in the braced frame, in the braced frame
Equipped with rolling groove, the idler wheel rolls in the rolling groove.
The utility model automatic hot galvanizing equipment, wherein being connected with spray piping in the shield.
The utility model automatic hot galvanizing equipment, wherein being connected with zinc cigarette processor on the shield.
The utility model automatic hot galvanizing equipment difference from prior art is: the utility model automatic hot galvanizing is set
It is standby, including braced frame, shield, circulation transportation system, carrying shift unit, carrying centrifugal device, galvanized bath, shield,
It recycles transportation system connection on the support frame, carries shift unit and carrying centrifugal device is arranged in shield, circulation fortune
Material system is equipped with several material baskets, and material basket is recycled between circulation transportation system and galvanized bath, carries shift unit and sets
It sets between circulation transportation system and galvanized bath, carries centrifugal device and be also disposed between circulation transportation system and galvanized bath, remove
Transport shift unit carry circulation transportation system material basket arrive galvanized bath, carrying centrifugal device to the material basket centrifugation in galvanized bath at
Reason carries centrifugal device and carries material basket to transportation system is recycled, expects that basket is recycled to carrying shift unit in circulation transportation system;It protects
It demonstrate,proves stablizing for galvanizing process to carry out, also guarantees that zinc-plated production efficiency, whole process are mechanized operation, without manually taking the photograph
Enter, save cost of labor, improves automation equipment ability;Shift unit is transported, centrifugal device is carried and recycles transportation system is mutual
Automatic zinc-plated, online high speed centrifugation is realized in cooperation, is reduced Zinc material waste, is increased production capacity.
The automatic hot galvanizing equipment of the utility model is described further with reference to the accompanying drawing.
Detailed description of the invention
Fig. 1 is the overall structure diagram at the left front visual angle of the utility model automatic hot galvanizing equipment;
Fig. 2 is the structural schematic diagram inside the shield of the utility model automatic hot galvanizing equipment;
Fig. 3 is the partial enlargement structural representation of A in Fig. 2 of the utility model automatic hot galvanizing equipment;
Fig. 4 is the overall structure diagram at the right front visual angle of the utility model automatic hot galvanizing equipment;
Fig. 5 is the structural schematic diagram of B in Fig. 4 of the utility model automatic hot galvanizing equipment.
Attached drawing mark: 1, shield;2, feeding basket;3, feed back basket;4, expect basket Transfer pipe;5, translation track;6, it supports
Frame;7, zinc cigarette processor;8, blanking basket;9, spray piping;10, displacement driving is carried;11, centrifugation driving is carried;12, it supports
Beam;13, guided way;14, spacing guide wheel;15, driver;16, handgrip;17, the first live-roller;18, the second live-roller;19,
Reclaimer robot.
Specific embodiment
The mode of transport of existing galvanizing equipment lifts mobile stability by the way of manual control driving lifting
Difference;Material basket is entered using manual control conveyer transmission belt animal material, transmission accuracy is low;The weight distribution of each material basket needs people
Work distinguishes that weight distributing uniformity is poor;It soaks zinc and needs artificial carrying tool operation, leaching zinc behaviour big to staff's health effect
The uniformity of work is poor;Centrifugation goes remaining zinc using the start and stop of manual control roller, and manpower consumption is big, mechanization degree is low.
In conjunction with shown in Fig. 1-Fig. 5, the utility model automatic hot galvanizing equipment, including braced frame 6, shield 1, circulation fortune
Material system carries shift unit, carries centrifugal device, galvanized bath, and shield 1, circulation transportation system are connected to braced frame 6
On, it carries shift unit and carries centrifugal device setting in shield 1, circulation transportation system is equipped with several material baskets, material
Basket circulation transportation system and galvanized bath between be recycled, carry shift unit setting circulation transportation system and galvanized bath it
Between, it carries centrifugal device and is also disposed between circulation transportation system and galvanized bath, carry shift unit and carry circulation transportation system
Material basket to galvanized bath, carry centrifugal device to the material basket centrifugal treating in galvanized bath, carry centrifugal device and carry material basket to following
Ring transportation system, material basket are recycled to carrying shift unit in circulation transportation system.
Specifically, galvanized bath is fixedly installed, shield 1 is arranged above galvanized bath, carries shift unit and carries centrifugation
Device is arranged in galvanized bath, and carrying shift unit and carry centrifugal device can be past between galvanized bath and circulation transportation system
Multiple movement expects basket respectively from the both ends feeding of galvanized bath and blanking.Before the material basket feeding for recycling the upper material position of transportation system, upper one
The workpiece that weighing is completed is placed in feeding basket 2 by process, is carried shift unit and is grabbed feeding basket 2, feeding basket 2 is placed on plating
In zinc pond, after the completion of zinc-plated, carry centrifugal device and feeding basket 2 is lifted to and carried out centrifugal treating, carry centrifugal device for feeding
Basket 2 is placed on the lower material position of circulation transportation system, and the functional shift of feeding basket 2 is blanking basket 8, and the workpiece in blanking basket 8 is mentioned
After taking, 8 circulation conveying of blanking basket, the functional shift of blanking basket 8 are feed back basket 3 by circulation transportation system, and feed back basket 3 is as spare
Feeding basket 2, continue cycling through use.
It recycles transportation system and is equipped with several material baskets, material basket reciprocation cycle in circulation transportation system guarantees galvanizing process
Stablize and carry out, also guarantee that zinc-plated production efficiency, whole process are mechanized operation, without artificial intake, save labourer
Cost improves automation equipment ability;Fortune shift unit carries centrifugal device and circulation transportation system mutual cooperation, realizes certainly
Zinc-plated, online high speed centrifugation is moved, Zinc material waste is reduced, increases production capacity.
Wherein, it carries shift unit to be set as carrying displacement driving 10, carries centrifugal device and be set as carrying centrifugation driving 11, prevent
It is equipped in shield 1 and is driven rack rails, carried displacement driving 10 and the equal of carrying centrifugation driving 11 is driven along transmission rack rails, plating
The lower section of transmission rack rails is arranged in zinc pond.It is zinc-plated that carrying displacement driving 10 will expect that basket is transported to from the upper material position of circulation transportation system
In pond, material basket is zinc-plated in galvanized bath, carries displacement driving 10 and is returned to initial position, to carry out removing for next material basket
Fortune;When the zinc-plated completion of the workpiece in material basket, it is mobile to galvanized bath to carry centrifugation driving 11, and carries and is centrifuged 11 crawl of driving
Material basket carries out centrifugal rotation and guarantees the uniformity of zinc coat to remove the extra zinc liquid of workpiece surface;Carrying centrifugation driving 11 will
Material basket is transported to the lower material position of circulation transportation system, to enter subsequent processing.
It is equipped with cylinder specifically, carrying displacement driving 10 and carrying centrifugation driving 11, Telescopic-cylinder drives material basket lifting,
Structure is simple, control precision is high.It carries centrifugation driving 11 and is equipped with servo motor, servo motor rotation drives material basket centrifugal rotary
Turn, realize centrifugal treating, facilitates control, saves zinc material.
Further, circulation transportation system includes the first live-roller 17, the second live-roller 18 and material basket Transfer pipe 4, material
The both ends of basket Transfer pipe 4 are separately connected the first live-roller 17 and the second live-roller 18, and the first live-roller 17 is close to carrying displacement
Device, the second live-roller 18 is close to carrying centrifugal device.The setting of first live-roller 17 exists in feeding side, the setting of the second live-roller 18
Blanking side is placed with feeding basket 2 and feed back basket 3 on the first live-roller 17, places blanking basket 8 on the second live-roller 18, and first
By motor control, the transmission speed of the first live-roller 17 and the second live-roller 18 is set for live-roller 17 and the second live-roller 18
It is fixed, guarantee that material basket stablizes transmission, also facilitates and place workpiece or the grabbing workpiece out of material basket into material basket.In 17 He of the first live-roller
The kind of drive of setting material basket Transfer pipe 4 between second live-roller 18, material basket Transfer pipe 4 may be the side of live-roller
Formula can also be mode, the mode of conveyer belt etc. of lifting crawl, guarantee the transmission efficiency of material basket.
Further, in conjunction with shown in Fig. 2 and Fig. 3, material basket Transfer pipe 4 is equipped with guided way 13 and gear frame, gear frame
Including driver 15 and handgrip 16, the crawl material basket of handgrip 16, driver 15 drives handgrip 16 to move along guided way 13.Guided way 13
It is set as I-steel, gear frame is lifted on guided way 13, and guided way 13 is fixedly connected in supporting beam 12, and supporting beam 12 plays
Support and fix the effect of guided way 13.Driving wheel is connected on driver 15, driving wheel roll drive in guided way 13 passes
Moving frame is driven under the driving effect of driver 15 along the extending direction of guided way 13, the crawl material basket of handgrip 16 on gear frame
Synchronous Transmission realizes the fast pulldown of material basket.Driving wheel is set side by side two, guarantees the stability of transmission process.
Further, spacing guide wheel 14 is connected on gear frame, spacing guide wheel 14 and driving wheel are in guided way 13
Two sides are symmetrical arranged, and spacing guide wheel 14 is limited and guided to driving wheel, and spacing guide wheel 14 and driving wheel cooperation guarantee
Gear frame stable drive on guided way 13.Spacing guide wheel 14 is set side by side two, cooperates with driving wheel, also makes guidance, limit
Position effect is more stable.
Further, in conjunction with shown in Fig. 4 and Fig. 5, reclaimer robot 19, reclaimer robot are connected on the second live-roller 18
Workpiece in 19 crawl material baskets, reclaimer robot 19 directly grabs blanking basket 8, and the workpiece in blanking basket 8 is poured out, so as to
Workpiece carries out subsequent processing processing, and blanking basket 8 continues cycling through.Reclaimer robot 19 is clamped crawl material basket, the lifting of material basket, material
Basket rotary movement, action process realize that control precision is high, movement is accurate quick by mechanical structure.
Further, braced frame 6 is connected on translation track 5, and braced frame 6 is translated along translation track 5, braced frame
6 translations drive shield 1, circulation transportation system, carry displacement driving 10 and carry centrifugation 11 synchronous translationals of driving, so as to plating
Residue in zinc pond is cleared up, and is also facilitated and is cleared up shield 1, quickly cleans zinc cigarette and residue.
Further, idler wheel is connected in braced frame 6, braced frame 6 is equipped with rolling groove, and idler wheel rolls in rolling groove
It is dynamic.Idler wheel includes driving idler wheel and guide roller, drives and is connected with driving device and brake system on idler wheel, guide roller is propping up
It is spaced apart on the length direction of support frame frame 6;Driving device drives idler wheel rotation, and brake system controls the braking of idler wheel, guarantees
Safety and stability in 6 moving process of braced frame.The kind of drive rolled in rolling groove using idler wheel, both can guarantee
The movement routine of braced frame 6, moreover it is possible to reduce the friction of moving process, save driving power.
Further, spray piping 9 is connected in shield 1, spray piping 9 is equipped with several atomizers, spray
Pipeline 9 carries out spray removal to the zinc cigarette in shield 1.The structure of spray piping 9 is simple and convenient to operate, good dedusting effect.
Further, zinc cigarette processor 7 is connected on shield 1, zinc cigarette processor 7 is fixedly connected in supporting beam 12,
Supporting beam 12 plays the role of that zinc cigarette processor 7, zinc cigarette processor 7 and material basket Transfer pipe 4 is supported to erect by supporting beam 12
Histogram is distributed upwards, saves space.Blower is connected on zinc cigarette processor 7, blower extracts the zinc cigarette in shield 1 out, zinc cigarette
It is directly entered zinc cigarette processor 7, guarantees pernicious gas, dust online processing, prevents environmental pollution.
Embodiment described above is only that preferred embodiments of the present invention are described, not practical to this
Novel range is defined, and under the premise of not departing from the spirit of the design of the utility model, those of ordinary skill in the art are to this
The various changes and improvements that the technical solution of utility model is made should all fall into the protection that the utility model claims book determines
In range.
Claims (9)
1. a kind of automatic hot galvanizing equipment, it is characterised in that: including braced frame, shield, circulation transportation system, carry displacement
Device carries centrifugal device, galvanized bath, and the shield, the circulation transportation system are connected in the braced frame, described
It carries shift unit and the carrying centrifugal device is arranged in the shield, the circulation transportation system is equipped with several
Expect that basket, material basket are recycled between the circulation transportation system and the galvanized bath, the carrying shift unit is arranged in institute
It states between circulation transportation system and the galvanized bath, the carrying centrifugal device is also disposed at the circulation transportation system and described
Between galvanized bath, the shift unit of carrying carries the material basket of the circulation transportation system to the galvanized bath, it is described carry from
For center device to the material basket centrifugal treating in the galvanized bath, the carrying centrifugal device carries material basket to the circulation haul system
System expects that basket is recycled to the carrying shift unit in the circulation transportation system.
2. automatic hot galvanizing equipment according to claim 1, it is characterised in that: the circulation transportation system includes the first biography
Dynamic roller, the second live-roller and material basket Transfer pipe, the both ends of the material basket Transfer pipe be separately connected first live-roller and
Second live-roller, first live-roller are centrifuged close to the carrying shift unit, second live-roller close to the carrying
Device.
3. automatic hot galvanizing equipment according to claim 2, it is characterised in that: the material basket Transfer pipe is equipped with guiding
Rail and gear frame, the gear frame include driver and handgrip, the handgrip crawl material basket, the driver driving handgrip
It is moved along the guided way.
4. automatic hot galvanizing equipment according to claim 3, it is characterised in that: be connected with limition orientation on the gear frame
Wheel.
5. automatic hot galvanizing equipment according to claim 2, it is characterised in that: be connected with feeding on second live-roller
The workpiece in basket is expected in manipulator, the reclaimer robot crawl.
6. automatic hot galvanizing equipment according to claim 1, it is characterised in that: the braced frame is connected to translation track
On, the braced frame is translated along the translation track.
7. automatic hot galvanizing equipment according to claim 6, it is characterised in that: it is connected with idler wheel in the braced frame,
The braced frame is equipped with rolling groove, and the idler wheel rolls in the rolling groove.
8. automatic hot galvanizing equipment according to claim 1, it is characterised in that: be connected with spray tube in the shield
Road.
9. automatic hot galvanizing equipment according to claim 1, it is characterised in that: be connected with the processing of zinc cigarette on the shield
Device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820116905.9U CN208183052U (en) | 2018-01-23 | 2018-01-23 | Automatic hot galvanizing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820116905.9U CN208183052U (en) | 2018-01-23 | 2018-01-23 | Automatic hot galvanizing equipment |
Publications (1)
Publication Number | Publication Date |
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CN208183052U true CN208183052U (en) | 2018-12-04 |
Family
ID=64442324
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201820116905.9U Expired - Fee Related CN208183052U (en) | 2018-01-23 | 2018-01-23 | Automatic hot galvanizing equipment |
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CN (1) | CN208183052U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115466948A (en) * | 2022-09-19 | 2022-12-13 | 山东富海材料科技有限公司 | Passivating device for processing continuous galvanized sheet |
-
2018
- 2018-01-23 CN CN201820116905.9U patent/CN208183052U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115466948A (en) * | 2022-09-19 | 2022-12-13 | 山东富海材料科技有限公司 | Passivating device for processing continuous galvanized sheet |
CN115466948B (en) * | 2022-09-19 | 2023-09-26 | 山东富海材料科技有限公司 | Passivating device for continuous galvanized sheet processing |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181204 Termination date: 20210123 |