CN203592029U - Flexible fully automatic coiled plate production line - Google Patents
Flexible fully automatic coiled plate production line Download PDFInfo
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- CN203592029U CN203592029U CN201320831821.0U CN201320831821U CN203592029U CN 203592029 U CN203592029 U CN 203592029U CN 201320831821 U CN201320831821 U CN 201320831821U CN 203592029 U CN203592029 U CN 203592029U
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- roller
- production line
- frame
- material conveying
- conveying device
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Abstract
The utility model discloses a flexible fully automatic coiled plate production line. The flexible fully automatic coiled plate production line comprises a material preparation cart, a feeding device, a material conveying device, a plate coiling machine, a supporting and material pushing integrated device and an unloading device, wherein the material preparation cart is arranged on a guide rail fixed to the ground, a driving device is arranged on the cart, a material conveying device is arranged at one side of the guide rail, the feeding device is arranged above the material conveying device and the guide rail and is fixed to one side of the material conveying device through a main supporting frame, the plate coiling machine is arranged at the end, in the material conveying direction, of the material conveying device, the supporting and material pushing integrated device is arranged at the upper portion of the plate coiling machine and fixed to the plate coiling machine through a frame body, and the unloading device is arranged at one side of the plate coiling machine and is opposite to the supporting and material pushing integrated device. The flexible fully automatic coiled plate production line finishes plate feeding, coiling and discharging automatically, dose not depend on hoisting equipment too much, relieves the labor intensity of workers, improves production efficiency and quality of products, and is high in accuracy, efficiency and flexibility.
Description
Technical field
The utility model relates to a kind of flexible full-automatic roll bending production line.
Background technology
The operating process of current domestic roll bending production field ubiquity too relies on the crane gears such as driving, roll bending process is mainly rule of thumb controlled by operator, the phenomenons such as goods precision too relies on workman's technical merit, and production efficiency is low, and product quality is uneven.
Summary of the invention
The utility model is for above weak point, provide a kind of flexibility full-automatic roll bending production line, all automatically to complete from sheet material material loading to discharging having rolled, no longer too rely on crane gear, greatly alleviate workman's labour intensity, having improved production efficiency and product quality, is the roll bending production line of a kind of high accuracy, high efficiency, high flexibility.
The utility model solves the technical scheme that its technical problem adopts: a kind of flexible full-automatic roll bending production line, described production line includes the dolly of getting the raw materials ready, feeding device, to material conveying device, veneer reeling machine, support pusher integrating device, device for discharging, the described dolly of getting the raw materials ready is arranged on the guide rail that is fixed on ground, on described dolly, be provided with drive unit, one side of described guide rail is provided with material conveying device, described to being provided with feeding device above material conveying device and guide rail, described feeding device is fixed on the ground of material conveying device one side by main support, described material conveying device is provided with to veneer reeling machine in one end of material throughput direction, described veneer reeling machine top is provided with supports pusher integrating device, described support pusher integrating device is secured by bolts on veneer reeling machine, one side of described veneer reeling machine, the opposite of supporting pusher integrating device is provided with device for discharging.
Described feeding device includes main frame body, translation slide block, lifting slider, drive unit and electromagnet or vacuum cup, described main frame body is fixed on ground, on described main frame body, be provided with from the dolly top of getting the raw materials ready to the walking track to material conveying device top, described translation slide block is movably installed on walking track, described translation slide block bottom is flexibly connected lifting slider by vertical rail, and described lifting slider bottom connects electromagnet or vacuum cup.
Described to material conveying device include main frame body, main to material roller, secondary to material roller, send and push away device, multi-directional ball, on described main frame body, be provided with the desktop of placing material, on described desktop, be provided with some multi-directional ball, the front and back end of described desktop is provided with main to material roller and secondary to material roller, and described desktop rear end is provided with to send and pushes away device.
Described veneer reeling machine includes base, left frame, right frame, tilting device, tie-beam, bascule, roll feeding device, lower roller arrangement, side roller arrangement, the left and right sides, described base top is respectively arranged with left frame and right frame, described left frame is connected by tie-beam with right frame, described left frame opposite side is provided with tilting device, described right frame opposite side is provided with bascule, in described left frame and right frame, be provided with vertical straight trajectory and angled straight lines track, described lower roller arrangement, side roller arrangement is installed on vertical straight trajectory and angled straight lines track, described roll feeding device one end is supported by the frame of touching the pillow being arranged on left frame, the other end is fixed in right frame.
Described support pusher integrating device comprises support body, slide block, cantilever shalving, support cylinder, backing roll, pusher cylinder, material-pushing frame, on described support body, be provided with vertical rail, described slide block is arranged in described vertical rail, described slide block connects support cylinder by chain, described slide block is bolted cantilever shalving, is provided with backing roll, pusher cylinder, material-pushing frame on described cantilever shalving.
Described device for discharging comprises support body, tiltable frame, oil cylinder, and tiltable frame one end is connected with support body by hinge is secondary, and the other end is connected with oil cylinder by hinge pair.
Described master all includes reference roller and alignment roller to material roller and pair to material roller, described reference roller and alignment roller are relatively arranged on the rectilinear orbit being positioned on desktop separately, described reference roller connection is arranged on the basifacial screw-nut pair of table, the secondary connecting drive device of described screw-nut, described alignment roller is moved on fixing rectilinear orbit by cylinder or hydraulic oil cylinder driving, described rectilinear orbit with send that to push away device direct of travel vertical.
Described pusher includes the block of drive unit and connecting drive device.
The beneficial effects of the utility model are:
Being provided with can be along the dolly of getting the raw materials ready of guide rail walking, can, by treating that roll bending material transports to station to be rolled up, owing to being provided with guide rail, can limit the run trace of the dolly of getting the raw materials ready, and the destination of arriving safe and sound, prevents in direction by deviation;
On the support body of feeding device, be provided with from the dolly of getting the raw materials ready to the track to material conveying device, determine accurately the position for the treatment of that roll bending material will arrive, be provided with the electromagnet or the vacuum cup that are driven by Power Drive Unit, can realize and will treat that roll bending material follows the prescribed course and will treat that roll bending material takes on material conveying device;
On to material conveying device, be provided with reference roller and the alignment roller for the treatment of roll bending material for aliging, reference roller and alignment roller can will be treated according to rectilinear orbit the alignment of roll bending material under the drive of drive unit, for next step work ready, also be provided with to send and push away device, can be under the effect of Power Drive Unit, use send the slide block that pushes away on device the sheet material of alignment to be delivered to the work of carrying out next step on veneer reeling machine, on to the desktop of material conveying device, be also provided with multiple multi-directional ball, to treat that roll bending material holds up, to material and push away carry when sheet material more laborsaving;
Veneer reeling machine is rolled into finished product workpiece for barrel sheet material, and the frame of touching the pillow upset puts in place, by supporting pusher integrating device, cylindrical shell release veneer reeling machine is placed on device for discharging, and tiltable frame overturning, cylindrical shell rolling to workpiece collecting region completes an operation cycle;
Being all automatically to complete from sheet material material loading to discharging having rolled, no longer too relying on crane gear, greatly alleviated workman's labour intensity, improved production efficiency and product quality, is the roll bending production line of a kind of high accuracy, high efficiency, high flexibility.
Accompanying drawing explanation
It shown in Fig. 1, is complete machine structure schematic diagram of the present utility model;
It shown in Fig. 2, is complete machine top view of the present utility model;
Figure 3 shows that feeding device side view;
Figure 4 shows that the utility model feeding device schematic diagram;
Figure 5 shows that the utility model is to material conveying device schematic diagram;
Figure 6 shows that veneer reeling machine side view;
Figure 7 shows that the utility model veneer reeling machine top view;
Figure 8 shows that the utility model supports pusher integrating device schematic diagram;
Figure 9 shows that the utility model device for discharging schematic diagram.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail:
As shown be a specific embodiment of the present utility model, a kind of flexible full-automatic roll bending production line, described production line includes the dolly 1 of getting the raw materials ready, feeding device 2, to material conveying device 3, veneer reeling machine 4, support pusher integrating device 5, device for discharging 6, the described dolly 4 of getting the raw materials ready is arranged on the guide rail that is fixed on ground, on described dolly, be provided with drive unit, one side of described guide rail is provided with material conveying device 3, described to being provided with feeding device 2 above material conveying device 3 and guide rail, described feeding device 2 is fixed on the ground of material conveying device 3 one sides by main support 21, described material conveying device 3 is provided with to veneer reeling machine 4 in one end of material throughput direction, described veneer reeling machine 4 tops are provided with supports pusher integrating device 5, described support pusher integrating device 5 is secured by bolts on veneer reeling machine 4, one side of described veneer reeling machine 4, the opposite of supporting pusher integrating device 5 is provided with device for discharging.
The dolly 1 of getting the raw materials ready in the present embodiment is a kind of motor-driven lorry that adopts, on the guide rail that is fixed on ground, walk, the two ends of described guide rail are respectively two stations, piling station and station to be rolled up, when the dolly 1 of getting the raw materials ready is during at piling station, to treat as driving that roll bending material hangs by workshop crane gear and get the raw materials ready on dolly 1, the dolly 1 of getting the raw materials ready is driven and is moved to station wait production line to be rolled up by piling station and open by motor.
Feeding device 2 includes main frame body 21, translation slide block 22, lifting slider 23, drive unit 24 and electromagnet or vacuum cup 25, described main frame body 21 is fixed on ground, on described main frame body 21, be provided with from dolly 1 top of getting the raw materials ready to the walking track to material conveying device 3 tops, described translation slide block 22 is movably installed on walking track, by cylinder, oil cylinder or motor drive, described translation slide block 22 bottoms are flexibly connected lifting slider 23 by vertical rail, described lifting slider 23 bottoms connect electromagnet or vacuum cup 25, can be by cylinder, oil cylinder or motor drive, feeding device 2 its Main Functions are that the plate of getting the raw materials ready on dolly 1 is moved on material conveying device 3, on described walking track, be provided with two stations, feeding station and blowing station, in the time that translation slide block 22 moves to feeding station, lifting slider 23 declines, electromagnet or vacuum cup 25 effects hold sheet material, lifting slider 23 rises to extreme position, translation slide block 22 starts mobile, to blowing station, lifting slider 23 declines, plate is put to on material conveying device 3, electromagnet or vacuum cup 25 blowings, lifting slider 23 rises, translation slide block 22 moves to feeding station and completes an operation cycle subsequently.
To material conveying device 3 mainly by main frame body 31, main to material roller 32, secondary to material roller 33, send and push away device 34, multi-directional ball 35 etc. and form.Master is made up of pair of rolls wheel apparatus material roller 32, is arranged on main frame body 31, and one of them roller apparatus drives by screw-nut is secondary, is reference roller, on fixing track, moves, and another roller apparatus, by cylinder or hydraulic oil cylinder driving, is alignment roller.Secondary material roller 33 is also made up of pair of rolls wheel apparatus, is arranged on main frame body 31, with main to material roller 32, one of them roller apparatus drives by screw-nut is secondary, is reference roller, on fixing track, moves, another roller apparatus, by cylinder or hydraulic oil cylinder driving, is alignment roller.Send to push away device 34 and be made up of drive unit, block etc., drive unit can drive screw thread pair to drive block to promote plate by motor to advance, and also can connect block by driven by motor chain and promote plate and advance.When feeding device is put plate on to material conveying device, electromagnet or vacuum cup blowing, when lifting slider rises to extreme position, major-minor starts action to two of material roller reference roller and moves to reference position, two alignment rollers promote subsequently sheet material and are adjacent to reference roller sheet material is aimed at, pair retreats to home position to the alignment roller of material roller 33, send push away device 34 start action, promote sheet material feeding forward, in the time that stub bar before sheet material triggers optoelectronic switch, this device displacement detecting encoder start counting, in the time that sheet material is delivered to veneer reeling machine initial volume location, send push away device stop action.
Veneer reeling machine 4 comprises base 41, left frame 42, right frame 43, tilting device 44, tie-beam 45, bascule 46, roll feeding device 47, lower roller arrangement 48, side roller arrangement 49 etc.The reference for installation that base 41 is whole lathe, left frame 42 and right frame 43 are arranged on base 41; Tie-beam 45 connects left and right frame, is used for increasing integral rigidity; In the frame of left and right, have the vertical and angled straight lines track for lower roller arrangement 48 and side roller arrangement 49 are installed, lower roll does rectilinear motion along vertical rail, and both sides roller does rectilinear motion along inclined plane; Top roll one end is supported by the frame of touching the pillow of left frame end, and the other end is fixed in right frame; Bascule 46 is arranged in right frame, and rolling when complete, bascule 46 is pushed down the right-hand member of top roll, after the frame overturning of touching the pillow puts in place, takes out workpiece; Top roll, lower roll respectively have independently motor or fluid motor-driven planetary reducer drive roller turn, provide and roll moment of torsion for rolling sheet material.Lower roll axle head is provided with encoder, is used for detecting the angular displacement that lower roll rotates.In the time that material conveying device is delivered to veneer reeling machine initial volume location sheet material, after sheet material is clamped in lower roll rising, front offset roll rises to pre-bending position, up-down rollers is stopped the rotation after having rotated pre-bending wrench simultaneously, front offset roll drops to initial position, and rear side roller rises to and rolls position, and up-down rollers has again been rotated after sheet material rolls and stopped, lower roll, rear side roller drop to initial position simultaneously, and sheet material has rolled.
Support pusher integrating device 5 and comprise support body 51, slide block 52, cantilever shalving 53, support cylinder 54, backing roll 55, pusher cylinder 56, material-pushing frame 57, on described support body 51, be provided with vertical rail, described slide block 52 is arranged in described vertical rail, described slide block 52 connects support cylinder 54 by chain, support cylinder 54 is arranged on support body 51 inside, slide up and down in support body 51 vertical tracks by chain-driving slide block 52, described slide block 52 is bolted cantilever shalving 53, is provided with backing roll 55, pusher cylinder 56, material-pushing frame 57 on described cantilever shalving 53; Backing roll 55 can support the cylindrical shell rolling, and prevents from occurring cylindrical shell two scrap (bridge) phenomenon having rolled the later stage, and material-pushing frame 57, by cylinder or hydraulic oil cylinder driving, moves in fixing horizontal rail; After shell rolling completes, each roller is got back to initial position, and the frame overturning of touching the pillow on tilting device 44 puts in place, and material-pushing frame 57 is released veneer reeling machine 4 automatically cylindrical shell.
Device for discharging 6 comprises the compositions such as support body 61, tiltable frame 62, oil cylinder 63, and tiltable frame 62 one end are connected with support body 62 by hinge is secondary, and the other end is connected with oil cylinder 63 by hinge pair.In the time that cylindrical shell is released veneer reeling machine 4 by material-pushing frame 57, cantilever shalving 53 falls a little, and inner barrel and material-pushing frame 57 depart from, and cylindrical shell bottom is placed on tiltable frame 62, and material-pushing frame 62 is return home position, and oil cylinder rises, tiltable frame overturning, and cylindrical shell rolling is to workpiece collecting region.
Claims (8)
1. the full-automatic roll bending production line of flexibility, it is characterized in that: described production line includes the dolly of getting the raw materials ready, feeding device, to material conveying device, veneer reeling machine, support pusher integrating device, device for discharging, the described dolly of getting the raw materials ready is arranged on the guide rail that is fixed on ground, described dolly is provided with drive unit, one side of described guide rail is provided with material conveying device, described to being provided with feeding device above material conveying device and guide rail, described feeding device is fixed on the ground of material conveying device one side by main support, described material conveying device is provided with to veneer reeling machine in one end of material throughput direction, described veneer reeling machine top is provided with supports pusher integrating device, described support pusher integrating device is secured by bolts on veneer reeling machine, one side of described veneer reeling machine, the opposite of supporting pusher integrating device is provided with device for discharging.
2. a kind of flexible full-automatic roll bending production line according to claim 1, it is characterized in that: described feeding device includes main frame body, translation slide block, lifting slider, drive unit and electromagnet or vacuum cup, described main frame body is fixed on ground, on described main frame body, be provided with from the dolly top of getting the raw materials ready to the walking track to material conveying device top, described translation slide block is movably installed on walking track, described translation slide block bottom is flexibly connected lifting slider by vertical rail, and described lifting slider bottom connects electromagnet or vacuum cup.
3. a kind of flexible full-automatic roll bending production line according to claim 1, it is characterized in that: described to material conveying device include main frame body, main to material roller, secondary to material roller, send and push away device, multi-directional ball, on described main frame body, be provided with the desktop of placing material, on described desktop, be provided with multiple multi-directional ball, the front and back end of described desktop is provided with main to material roller and secondary to material roller, and described desktop rear end is provided with to send and pushes away device.
4. a kind of flexible full-automatic roll bending production line according to claim 1, it is characterized in that: described veneer reeling machine includes base, left frame, right frame, tilting device, tie-beam, bascule, roll feeding device, lower roller arrangement, side roller arrangement, the left and right sides, described base top is respectively arranged with left frame and right frame, described left frame is connected by tie-beam with right frame, described left frame opposite side is provided with tilting device, described right frame opposite side is provided with bascule, in described left frame and right frame, be provided with vertical straight trajectory and angled straight lines track, described lower roller arrangement, side roller arrangement is installed on vertical straight trajectory and angled straight lines track, described roll feeding device one end is supported by the frame of touching the pillow being arranged on left frame, the other end is fixed in right frame.
5. a kind of flexible full-automatic roll bending production line according to claim 1, it is characterized in that: described support pusher integrating device comprises support body, slide block, cantilever shalving, support cylinder, backing roll, pusher cylinder, material-pushing frame, on described support body, be provided with vertical rail, described slide block is arranged in described vertical rail, described slide block connects support cylinder by chain, described slide block is bolted cantilever shalving, is provided with backing roll, pusher cylinder, material-pushing frame on described cantilever shalving.
6. a kind of flexible full-automatic roll bending production line according to claim 1, is characterized in that: described device for discharging comprises support body, tiltable frame, oil cylinder, and tiltable frame one end is connected with support body by hinge is secondary, and the other end is connected with oil cylinder by hinge pair.
7. a kind of flexible full-automatic roll bending production line according to claim 3, it is characterized in that: described master all includes reference roller and alignment roller to material roller and pair to material roller, described reference roller and alignment roller are relatively arranged on the rectilinear orbit being positioned on desktop separately, described reference roller connection is arranged on the basifacial screw-nut pair of table, the secondary connecting drive device of described screw-nut, described alignment roller is moved on fixing rectilinear orbit by cylinder or hydraulic oil cylinder driving, described rectilinear orbit with send that to push away device direct of travel vertical.
8. a kind of flexible full-automatic roll bending production line according to claim 3, is characterized in that: described pusher includes the block of drive unit and connecting drive device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320831821.0U CN203592029U (en) | 2013-12-17 | 2013-12-17 | Flexible fully automatic coiled plate production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320831821.0U CN203592029U (en) | 2013-12-17 | 2013-12-17 | Flexible fully automatic coiled plate production line |
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| Publication Number | Publication Date |
|---|---|
| CN203592029U true CN203592029U (en) | 2014-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320831821.0U Withdrawn - After Issue CN203592029U (en) | 2013-12-17 | 2013-12-17 | Flexible fully automatic coiled plate production line |
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| CN (1) | CN203592029U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639252A (en) * | 2013-12-17 | 2014-03-19 | 泰安华鲁锻压机床有限公司 | Flexible full-automatic plate rolling production line |
| CN104690184A (en) * | 2015-03-18 | 2015-06-10 | 衡水益通金属制品有限责任公司 | Feed device of corrugated plate press machine |
| CN107052101A (en) * | 2017-03-22 | 2017-08-18 | 南通超力卷板机制造有限公司 | A kind of two roller rolling machines |
| CN111589910A (en) * | 2020-05-07 | 2020-08-28 | 四川丰科汽车部件有限公司 | Barrel forming system for machining magnesium-aluminum alloy air cylinder |
-
2013
- 2013-12-17 CN CN201320831821.0U patent/CN203592029U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639252A (en) * | 2013-12-17 | 2014-03-19 | 泰安华鲁锻压机床有限公司 | Flexible full-automatic plate rolling production line |
| CN104690184A (en) * | 2015-03-18 | 2015-06-10 | 衡水益通金属制品有限责任公司 | Feed device of corrugated plate press machine |
| CN107052101A (en) * | 2017-03-22 | 2017-08-18 | 南通超力卷板机制造有限公司 | A kind of two roller rolling machines |
| CN111589910A (en) * | 2020-05-07 | 2020-08-28 | 四川丰科汽车部件有限公司 | Barrel forming system for machining magnesium-aluminum alloy air cylinder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140514 Effective date of abandoning: 20160824 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |