CN113481578A - Full-automatic annular vertical lifting type electroplating production line - Google Patents
Full-automatic annular vertical lifting type electroplating production line Download PDFInfo
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- CN113481578A CN113481578A CN202110906397.0A CN202110906397A CN113481578A CN 113481578 A CN113481578 A CN 113481578A CN 202110906397 A CN202110906397 A CN 202110906397A CN 113481578 A CN113481578 A CN 113481578A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/02—Heating or cooling
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/06—Filtering particles other than ions
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Abstract
The invention discloses a full-automatic annular vertical lifting type electroplating production line, which comprises a bottom plate, a support frame, an annular slide rail, a box body, a sliding device and a lifting device, wherein the bottom plate is provided with a support frame; a box body and a support frame are fixedly arranged above the bottom plate, an annular slide rail is fixedly arranged on the support frame, a sliding device is connected onto the annular slide rail in a sliding manner, and a lifting device is arranged below the sliding device; the support frame contains support column and crossbeam, and support column fixed mounting is on the bottom plate, and crossbeam fixed mounting is in the top of support column, and the both ends and the annular slide rail of crossbeam are connected, and elevating gear contains fixed plate, lifter plate, elevator motor, lifting rope and carries the thing groove. The invention has the advantages that in the electroplating process of the production line, an operator does not need to wait beside the production line, the electroplating workpiece is loaded and unloaded through the lifting device, manual carrying is not needed, the electroplating liquid in the electroplating box is prevented from splashing in the loading and unloading process, and the electroplating efficiency of the production line is improved.
Description
Technical Field
The invention relates to the technical field of electroplating production, in particular to a full-automatic annular vertical lifting type electroplating production line.
Background
The electroplating aims at plating a metal coating on a substrate, an electroplating process of industrial products is completed through an electroplating production line, the electroplating adopts the electrolysis principle to plate a layer of thin-film metal or alloy on the metal surface, the process of adhering a layer of metal film on the surface of a metal or other material parts by utilizing the electrolysis effect plays a role in preventing metal oxidation, the coating metal is an anode during electroplating, a workpiece to be plated is a cathode, cations of the coating metal are reduced on the surface of the workpiece to be plated to form a coating, the electroplating production line can be divided into a manual electroplating production line, a semi-automatic electroplating production line and a full-automatic electroplating production line according to the production mode, and the effects of improving the wear resistance, the conductivity, the light reflection performance and the corrosion resistance of the material surface can be improved by electroplating the surface through the electroplating production line.
The existing semi-automatic electroplating production line and the full-automatic electroplating production line can reduce the labor intensity of manual electroplating operators to a certain extent, and improve the working efficiency, but the operators need to wait beside the production line in the electroplating process of the production line, volatile gas can cause harm to human bodies in the electroplating process, the electroplating parts are electroplated in the process of electroplating in the groove, after the liquid around the electroplating parts reacts with the electroplating parts, the reacted liquid becomes thin, and further the electroplating efficiency of the electroplating parts is influenced, and the loading and unloading of the electroplating products need to depend on manual operation, the labor operation time is long, and the production efficiency is further improved.
Disclosure of Invention
The invention aims to provide a full-automatic annular vertical lifting type electroplating production line, so that an operator does not need to wait beside the production line in the electroplating process of the production line, an electroplating workpiece is assembled and disassembled through a lifting device without manual carrying, the phenomenon that electroplating liquid in an electroplating box splashes in the assembling and disassembling process is avoided, and the electroplating efficiency of the production line is improved.
A full-automatic annular vertical lifting type electroplating production line comprises a bottom plate, a support frame, an annular slide rail, a box body, a sliding device and a lifting device; a box body and a support frame are fixedly arranged above the bottom plate, an annular slide rail is fixedly arranged on the support frame, a sliding device is connected onto the annular slide rail in a sliding manner, and a lifting device is arranged below the sliding device; the support frame contains support column and crossbeam, support column fixed mounting is on the bottom plate, crossbeam fixed mounting is in the top of support column, the both ends and the annular slide rail connection of crossbeam, elevating gear contains the fixed plate, the lifter plate, elevator motor, the lift rope and carry the thing groove, the fixed plate is connected with slider, be connected with the lift rope between fixed plate and the lifter plate, install elevator motor on the fixed plate, the one end and the elevator motor of lift rope are connected, the other end and the lifter plate of lift rope are connected, fixed mounting is carried the thing groove on the lifter plate, the box contains ultrasonic cleaning case, the pickling case, the washing case, electroplating case and spray cleaning case, ultrasonic cleaning case, the pickling case, the washing case, electroplating case and spray cleaning case are arranged according to the order respectively in proper order, the annular slide rail is provided with the roll groove, the roll trench is on a plurality of surfaces of annular slide rail, slider contains the sliding plate, The sliding device comprises sliding wheels, a motor and a connecting piece, wherein the sliding wheels and the motor are arranged in a sliding plate, the motor is connected with the sliding wheels in a rotating mode, the sliding wheels are mutually attached to the annular sliding rail, the sliding plates are fixedly connected with one another through the connecting piece, and the sliding device is connected to the annular sliding rail in a surrounding mode.
Fixed mounting has annular slide rail on the support frame, sliding connection has slider on the annular slide rail, elevating gear is installed to slider's below, slider at the uniform velocity removes on annular slide rail, elevating gear electroplates the work piece and goes up and down, do not need operating personnel to watch on the production line next door among the production line electroplating process, load and unload electroplating workpiece through elevating gear, do not need to rely on artifical transport, and the production efficiency is improved, elevating gear contains elevator motor and lifting rope, the motor drives the lifting rope and rotates, thereby drive the slow rising and the decline of electroplating workpiece, avoid electroplating incasement plating solution in the process of loading and unloading splashing.
Further, the support column of support frame contains first support column and second support column, first support column and second support column perpendicular to horizontal plane, first support column and second support column are parallel to each other, the crossbeam of support frame contains first crossbeam and second crossbeam, first crossbeam and second crossbeam are parallel to the horizontal plane, be parallel to each other between first crossbeam and the second crossbeam, the first crossbeam of top fixedly connected with of first support frame, first crossbeam and first support column mutually perpendicular, the top fixedly connected with second crossbeam of second support frame, second crossbeam and second support column mutually perpendicular, the both ends of crossbeam are connected with annular slide rail, crossbeam and annular slide rail pass through bolt mutual fixed connection, be connected with the strengthening rib between crossbeam and the support column, be provided with the guard plate around the support column.
Furthermore, elevating gear's elevator motor has four, and four elevator motor install respectively in the four corners of fixed plate, and the lifter plate hangs on the fixed plate through the lifting rope, and elevator motor is provided with the gear train, and the one end and the elevator motor of gear train are connected, and the other end and the lifting rope of gear train are connected, and the gear train rotates and drives the lifting rope and do the up-and-down motion.
Further, elevating gear carries the thing groove and is the cuboid structure, carries thing groove fixed mounting on the lifter plate, carries the thing groove side and has seted up a plurality of round holes, carries the thing inslot and installs the material and snatchs the hand, and the material snatchs the hand and contains rotary mechanical arm, pneumatic means and mechanical tongs, and pneumatic means installs in the side of carrying the thing groove, and rotary mechanical arm installs on pneumatic means, and mechanical tongs is connected on rotary mechanical arm, is provided with vacuum chuck ware on the mechanical tongs.
Further, the plating solution has been placed in the electroplating tank, be provided with the connecting rod between electroplating tank and the washing case, the generator is installed to the electroplating tank, the generator contains heating barrel and filter vat, the heating barrel passes through liquid pipe and filter vat intercommunication, the filter vat is provided with the intake pipe, the one end and the liquid pipe intercommunication of intake pipe, the other end and the filter vat intercommunication of intake pipe, the bottom of filter vat is provided with the liquid outlet, the top segment of filter vat is provided with the gas outlet, the gas outlet has the air pump through a tub liquid pipe intercommunication.
The generator is installed to the electroplating tank, and the generator contains heating bucket and filter vat, and the heating bucket heating produces carbon dioxide gas and ammonia, adopts the filter vat to detach the ammonia, inputs the upper surface that makes the plating solution in the plating bath with carbon dioxide and forms the carbon dioxide isolation layer to reduce volatilizing of plating solution, reduce the pollution to the environment, reduced the influence healthy to the staff simultaneously.
Further, the electroplating box is provided with the inlet port, and the position of seting up of inlet port is higher than the electroplating liquid level in the plating bath, and the export of air pump passes through intake pipe and inlet port intercommunication, and the heating barrel contains shell and inner shell, and the overcoat is established on the inner shell, and shell and inner shell are made by the stainless steel, and the cladding has electrical heating silk layer on the outer wall of shell, and the outer wall cladding on electrical heating silk layer has insulating layer, and the bottom of washing case and electroplating box all is provided with the drain valve.
Further, the annular slide rail contains horizontal slide rail and circular arc slide rail, horizontal slide rail contains first horizontal slide rail and second horizontal slide rail, the circular arc slide rail contains first circular arc slide rail and second circular arc slide rail, first horizontal slide rail and the mutual parallel opposition of second horizontal slide rail, the one end and the first circular arc slide rail of horizontal slide rail are connected, the other end and the second circular arc slide rail of horizontal slide rail are connected, horizontal slide rail and circular arc slide rail all are provided with the roll groove, roll groove on the horizontal slide rail and the mutual intercommunication of roll groove on the circular arc slide rail, the roll groove contains first roll groove, the second roll groove, third roll groove and fourth roll groove, first roll groove is located the top of annular slide rail, the second roll groove is located the bottom of annular slide rail, third roll groove and fourth roll groove are located the side of annular slide rail.
The annular slide rail is provided with four rolling grooves, the four rolling grooves are respectively positioned around the annular slide rail, the sliding device surrounds the periphery of the annular slide rail, the annular slide rail has the advantages of simple structure and convenience in use, the sliding device and the lifting device are matched with each other for use, the automatic conveying of the electroplating workpieces is realized, the conveying process is safe and quick, the labor capacity of workers is reduced, the labor efficiency is improved, and the safety production is ensured.
Further, the horizontal slide rail is linear guide, install the locating rack on the horizontal slide rail, the locating rack is located the centre of horizontal slide rail, the locating rack contains rotary mechanism, spring and locating lever, place in the horizontal slide rail in the rotary mechanism, rotary mechanism contains fixer and circulator, fixer fixed mounting is in the horizontal slide rail, the one end of circulator and the rotation type that the fixer has a degree of freedom are connected, the other end of circulator and the one end fixed connection of locating lever, the other end and the spring coupling of locating lever, ball screw is installed to the below of locating lever.
Install the locating rack on the horizontal slide rail, the locating rack is located the top of box, and the locating rack contains rotary mechanism, spring and locating lever, and the locating lever passes through rotary mechanism to realize reciprocating, and the spring plays the effect of speed reduction on the locating lever, and slider can stop when removing locating rack department, goes up and down and electroplates the operation to realize accurate incessant electroplating operation.
Further, electroplating tank is provided with a plurality of mixing mechanisms, and a plurality of mixing mechanisms are installed in electroplating tank's side, and mixing mechanism contains mixing board and circulator, and circulator fixed mounting installs mixing board in electroplating tank side on the circulator, and the circulator drives mixing board and is rotary motion, has seted up a plurality of trompils on the mixing board, and the trompil is the circular port.
A plurality of mixing mechanisms are installed in the side of electroplating case, and mixing mechanism contains mixing board and circulator, avoids appearing the inhomogeneous problem of concentration after the liquid around the electroplating part reacts with the electroplating part, realizes the mobile mixing of liquid through mixing mechanism, improves the electroplating efficiency of electroplating the part.
Furthermore, the sliding plate of the sliding device is fixed through the connecting piece, the sliding plate comprises a first sliding plate, a second sliding plate, a third sliding plate and a fourth sliding plate, the first sliding plate is located above the annular sliding rail, the second sliding plate is located below the annular sliding rail, the third sliding plate and the fourth sliding plate are located on the side face of the annular sliding rail, a motor is installed in the sliding plate, a gear set is arranged on the motor, and the motor is connected with the sliding wheel in a rotating mode through the gear set.
The sliding device is provided with a plurality of sliding plates, the motor drives the sliding wheel to rotate so as to realize the movement of the sliding plates, and the sliding plates are fixedly connected with each other, so that the sliding device is good in stability during movement, the jitter is reduced, the stability of an electroplating workpiece in a loading groove is improved in the transportation process, and the normal operation of each process is ensured.
The invention has the advantages that: fixed mounting has annular slide rail on the support frame, sliding connection has slider on the annular slide rail, elevating gear is installed to slider's below, slider at the uniform velocity removes on annular slide rail, elevating gear electroplates the work piece and goes up and down, do not need operating personnel to watch on the production line next door among the production line electroplating process, load and unload electroplating workpiece through elevating gear, do not need to rely on artifical transport, and the production efficiency is improved, elevating gear contains elevator motor and lifting rope, the motor drives the lifting rope and rotates, thereby drive the slow rising and the decline of electroplating workpiece, avoid electroplating incasement plating solution in the process of loading and unloading splashing.
Drawings
FIG. 1 is a schematic side view of a fully automatic annular electroplating line.
FIG. 2 is a schematic top view of a fully automatic annular electroplating line.
FIG. 3 is a schematic structural view of a sliding device of a vertical lifting type electroplating production line.
FIG. 4 is a schematic structural diagram of a lifting device of a vertical lifting type electroplating production line.
The labels in the figure are: the device comprises a bottom plate 1, a support frame 2, an annular slide rail 3, a box body 4, a sliding device 5, a lifting device 6, a support column 7, a cross beam 8, a fixing plate 9, a lifting plate 10, a lifting motor 11, a lifting rope 12, a carrying groove 13, an ultrasonic cleaning box 14, a pickling box 15, a washing box 16, an electroplating box 17, a spraying cleaning box 18, a rolling groove 19, a sliding plate 20, a sliding wheel 21 and a connecting piece 23.
Detailed Description
Aiming at the defects in the prior art, the invention provides a full-automatic annular vertical lifting type electroplating production line, so that an operator does not need to wait beside the production line in the electroplating process of the production line, an electroplating workpiece is loaded and unloaded through a lifting device, manual carrying is not needed, the phenomenon that electroplating liquid in an electroplating box splashes in the loading and unloading process is avoided, and the electroplating efficiency of the production line is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
as an embodiment, as shown in fig. 1, a full-automatic annular vertical lifting type electroplating production line comprises a bottom plate 1, a support frame 2, an annular slide rail 3, a box body 4, a sliding device 5 and a lifting device 6; a box body 4 and a support frame 2 are fixedly arranged above the bottom plate 1, an annular slide rail 3 is fixedly arranged on the support frame 2, a sliding device 5 is connected on the annular slide rail 3 in a sliding manner, and a lifting device 6 is arranged below the sliding device 5; the support frame 2 comprises a support column 7 and a cross beam 8, the support column 7 is fixedly arranged on the bottom plate 1, the cross beam 8 is fixedly arranged above the support column 7, two ends of the cross beam 8 are connected with the annular slide rail 3, the lifting device 6 comprises a fixed plate 9, a lifting plate 10, a lifting motor 11, a lifting rope 12 and a carrying groove 13, the fixed plate 9 is connected with the sliding device 5, the lifting rope 12 is connected between the fixed plate 9 and the lifting plate 10, the lifting motor 11 is arranged on the fixed plate 9, one end of the lifting rope 12 is connected with the lifting motor 11, the other end of the lifting rope 12 is connected with the lifting plate 10, the carrying groove 13 is fixedly arranged on the lifting plate 10, the box body 4 comprises an ultrasonic cleaning box 14, a pickling box 15, a washing box 16, an electroplating box 17 and a spray cleaning box 18, the ultrasonic cleaning box 14, the pickling box 15, the washing box 16, the electroplating box 17 and the spray cleaning box 18 are respectively arranged in sequence, the annular slide rail 3 is provided with a rolling groove 19, the rolling groove 19 is located a plurality of surfaces of the annular slide rail 3, the sliding device 5 comprises a sliding plate 20, a sliding wheel 21, a motor and a connecting piece 23, the sliding wheel 21 and the motor are installed in the sliding plate 20, the motor is connected with the sliding wheel 21 in a rotating mode, the sliding wheel 21 is attached to the annular slide rail 3, the sliding plates 20 are fixedly connected with each other through the connecting piece 23, and the sliding device 5 is connected to the annular slide rail 3 in a surrounding mode.
Preferably, fixed mounting has annular slide rail 3 on support frame 2, sliding connection has slider 5 on annular slide rail 3, elevating gear 6 is installed to slider 5's below, slider 5 is at the uniform velocity on annular slide rail 3 and is moved, elevating gear 6 electroplates the lift to the work piece, do not need operating personnel to watch on beside the production line among the production line electroplating process, load and unload electroplating workpiece through elevating gear 6, do not need to rely on artifical transport, and the production efficiency is improved, elevating gear 6 contains elevator motor 11 and lifting rope 12, the motor drives lifting rope 12 and rotates, thereby drive the slow rising and the decline of electroplating workpiece, avoid splashing of electroplating solution in electroplating box 17 at the loading and unloading in-process.
Preferably, support column 7 of support frame 2 contains first support column 7 and second support column 7, first support column 7 and 7 perpendicular to horizontal planes of second support column, first support column 7 and second support column 7 are parallel to each other, crossbeam 8 of support frame 2 contains first crossbeam 8 and second crossbeam 8, first crossbeam 8 and second crossbeam 8 are parallel to the horizontal plane, be parallel to each other between first crossbeam 8 and the second crossbeam 8, first crossbeam 8 of top fixedly connected with of first support frame 2, first crossbeam 8 and 7 mutually perpendicular of first support column, top fixedly connected with second crossbeam 8 of second support frame 2, second crossbeam 8 and 7 mutually perpendicular of second support column, crossbeam 8's both ends are connected with annular slide rail 3, crossbeam 8 and annular slide rail 3 pass through bolt mutually fixed connection, be connected with the strengthening rib between crossbeam 8 and the support column 7, be provided with the guard plate around support column 7.
As an embodiment, as shown in fig. 2, the endless slide rail 3 includes a horizontal slide rail and a circular arc slide rail, the horizontal slide rail includes a first horizontal slide rail and a second horizontal slide rail, the circular arc slide rail includes a first circular arc slide rail and a second circular arc slide rail, the first horizontal slide rail and the second horizontal slide rail are parallel and opposite, one end of the horizontal slide rail is connected with the first circular arc slide rail, the other end of the horizontal slide rail is connected with the second circular arc slide rail, the horizontal slide rail and the circular arc slide rail are both provided with a rolling groove 19, the rolling groove 19 on the horizontal slide rail and the rolling groove 19 on the circular arc slide rail are communicated with each other, the rolling groove 19 includes a first rolling groove 19 and a second rolling groove 19, the first rolling groove 19 is positioned at the top of the annular slide rail 3, the second rolling groove 19 is positioned at the bottom of the annular slide rail 3, and the third rolling groove 19 and the fourth rolling groove 19 are positioned at the side surface of the annular slide rail 3.
Preferably, annular slide rail 3 is provided with four rolling grooves 19, and four rolling grooves 19 are located annular slide rail 3 respectively around, and slider 5 encircles around annular slide rail 3, has simple structure and convenient to use's advantage, uses through mutually supporting of slider 5 and elevating gear 6, has realized the automatic transport of electroplating work piece, and transportation process is safe quick, has alleviateed workman's amount of labour, has improved labor efficiency and has ensured safety in production.
Preferably, the horizontal slide rail is a linear guide rail, a positioning frame is installed on the horizontal slide rail, the positioning frame is located in the middle of the horizontal slide rail, the positioning frame comprises a rotating mechanism, a spring and a positioning rod, the rotating mechanism is arranged in the horizontal slide rail, the rotating mechanism comprises a fixer and a rotator, the fixer is fixedly installed in the horizontal slide rail, one end of the rotator is connected with the rotator in a rotating mode, the other end of the rotator is fixedly connected with one end of the positioning rod, the other end of the positioning rod is connected with the spring, and a ball screw is installed below the positioning rod.
Preferably, install the locating rack on the horizontal sliding rail, the locating rack is located the top of box 4, and the locating rack contains rotary mechanism, spring and locating lever, and the locating lever passes through rotary mechanism and realizes reciprocating, and the spring plays the effect of slowing down on the locating lever, and slider 5 can stop when moving locating rack department, goes up and down and electroplates the operation to realize accurate incessant electroplating operation.
As an embodiment, as shown in fig. 3, the sliding plate 20 of the sliding device 5 is fixed by a connecting member 23, the sliding plate 20 includes a first sliding plate 20, a second sliding plate 20, a third sliding plate 20 and a fourth sliding plate 20, the first sliding plate 20 is located above the annular slide rail 3, the second sliding plate 20 is located below the annular slide rail 3, the third sliding plate 20 and the fourth sliding plate 20 are located at the side of the annular slide rail 3, a motor is installed in the sliding plate 20, a gear set is provided on the motor, and the motor and the sliding wheel 21 are rotatably connected by the gear set.
Preferably, the sliding device 5 is provided with a plurality of sliding plates 20, the motor drives the sliding wheel 21 to rotate so as to realize the movement of the sliding plates 20, and the sliding plates 20 are fixedly connected with each other, so that the sliding device 5 has good stability during movement, the jitter is reduced, the stability of the electroplated workpiece in the loading slot 13 is improved in the transportation process, and the normal operation of each process is ensured.
As an embodiment, as shown in fig. 4, there are four lifting motors 11 of the lifting device 6, the four lifting motors 11 are respectively installed at four corners of the fixing plate 9, the lifting plate 10 is suspended on the fixing plate 9 through the lifting rope 12, the lifting motor 11 is provided with a gear set, one end of the gear set is connected with the lifting motor 11, the other end of the gear set is connected with the lifting rope 12, and the gear set rotates to drive the lifting rope 12 to move up and down.
Preferably, the object carrying groove 13 of the lifting device 6 is of a cuboid structure, the object carrying groove 13 is fixedly installed on the lifting plate 10, a plurality of round holes are formed in the side face of the object carrying groove 13, a material grabbing hand is installed in the object carrying groove 13 and comprises a rotary mechanical arm, a pneumatic device and a mechanical gripper, the pneumatic device is installed on the side face of the object carrying groove 13, the rotary mechanical arm is installed on the pneumatic device, the mechanical gripper is connected to the rotary mechanical arm, and a vacuum sucker is arranged on the mechanical gripper.
Preferably, the electroplating solution has been placed in the electroplating tank 17, be provided with the connecting rod between electroplating tank 17 and the washing case 16, the generator is installed to electroplating tank 17, the generator contains heating barrel and filter vat, the heating barrel passes through liquid pipe and filter vat intercommunication, the filter vat is provided with the intake pipe, the one end and the liquid pipe intercommunication of intake pipe, the other end and the filter vat intercommunication of intake pipe, the bottom of filter vat is provided with the liquid outlet, the top segment of filter vat is provided with the gas outlet, the gas outlet has the air pump through a tub liquid pipe intercommunication.
Preferably, electroplating tank 17 installs the generator, and the generator contains heating bucket and filter vat, and the heating bucket heating produces carbon dioxide gas and ammonia, adopts the filter vat to detach the ammonia, inputs the upper surface that makes the plating solution to the plating bath with carbon dioxide and forms the carbon dioxide isolation layer to reduce volatilizing of plating solution, reduce the pollution to the environment, reduced the influence healthy to the staff simultaneously.
Preferably, electroplating tank 17 is provided with the inlet port, and the position of seting up of inlet port is higher than the electroplating liquid level in the plating bath, and the export of air pump passes through intake pipe and inlet port intercommunication, and the heating bucket contains shell and inner shell, and the overcoat is established on the inner shell, and shell and inner shell are made by the stainless steel, and the cladding has electrical heating wire layer on the outer wall of shell, and the outer wall cladding on electrical heating wire layer has insulating layer, and washing tank 16 and electroplating tank 17's bottom all is provided with the drain valve.
Preferably, electroplating tank 17 is provided with a plurality of mixing mechanisms, and a plurality of mixing mechanisms are installed in electroplating tank 17's side, and mixing mechanism contains mixing board and circulator, and circulator fixed mounting installs mixing board in electroplating tank 17 side on the circulator, and the circulator drives mixing board and is rotary motion, has seted up a plurality of trompils on the mixing board, and the trompil is the circular port.
Preferably, a plurality of mixing mechanisms are installed in the side of electroplating case 17, and mixing mechanism contains mixing board and circulator, avoids appearing the inhomogeneous problem of concentration after the liquid around the electroplating part reacts with the electroplating part, realizes the mobile mixing of liquid through mixing mechanism, improves the electroplating efficiency of electroplating the part.
The invention has the beneficial effects that: fixed mounting has annular slide rail on the support frame, sliding connection has slider on the annular slide rail, elevating gear is installed to slider's below, slider at the uniform velocity removes on annular slide rail, elevating gear electroplates the work piece and goes up and down, do not need operating personnel to watch on the production line next door among the production line electroplating process, load and unload electroplating workpiece through elevating gear, do not need to rely on artifical transport, and the production efficiency is improved, elevating gear contains elevator motor and lifting rope, the motor drives the lifting rope and rotates, thereby drive the slow rising and the decline of electroplating workpiece, avoid electroplating incasement plating solution in the process of loading and unloading splashing.
The electroplating tank is provided with a generator, the generator comprises a heating barrel and a filtering barrel, the heating barrel is heated to generate carbon dioxide gas and ammonia gas, the ammonia gas is removed by adopting the filtering barrel, and the carbon dioxide is input into the electroplating tank to form a carbon dioxide isolation layer on the upper surface of the electroplating solution, so that the volatilization of the electroplating solution is reduced, the pollution to the environment is reduced, and the influence on the health of workers is reduced; the annular slide rail is provided with four rolling grooves, the four rolling grooves are respectively positioned around the annular slide rail, the sliding device surrounds the periphery of the annular slide rail, the annular slide rail has the advantages of simple structure and convenience in use, the sliding device and the lifting device are matched with each other for use, the automatic conveying of the electroplating workpieces is realized, the conveying process is safe and quick, the labor capacity of workers is reduced, the labor efficiency is improved, and the safety production is ensured.
The positioning frame is arranged on the horizontal sliding rail and is positioned above the box body, the positioning frame comprises a rotating mechanism, a spring and a positioning rod, the positioning rod moves up and down through the rotating mechanism, the spring plays a role in reducing speed on the positioning rod, and the sliding device stops moving to the positioning frame to perform lifting and electroplating operations, so that accurate and uninterrupted electroplating operation is realized; the plurality of mixing mechanisms are arranged on the side surface of the electroplating box, each mixing mechanism comprises a mixing plate and a rotator, the problem of uneven concentration after the liquid around the electroplating part reacts with the electroplating part is avoided, the flowing and mixing of the liquid are realized through the mixing mechanisms, and the electroplating efficiency of the electroplating part is improved; the sliding device is provided with a plurality of sliding plates, the motor drives the sliding wheel to rotate so as to realize the movement of the sliding plates, and the sliding plates are fixedly connected with each other, so that the sliding device is good in stability during movement, the jitter is reduced, the stability of an electroplating workpiece in a loading groove is improved in the transportation process, and the normal operation of each process is ensured. All patents and publications mentioned in the specification of the invention are indicative of the techniques disclosed in the art to which this invention pertains and are intended to be applicable. All patents and publications cited herein are hereby incorporated by reference to the same extent as if each individual publication was specifically and individually indicated to be incorporated by reference. The invention described herein may be practiced in the absence of any element or elements, limitation or limitations, which limitation or limitations is not specifically disclosed herein. For example, in each of the examples herein the terms "comprising", "consisting essentially of", and "consisting of" may be substituted for the remaining 2 terms of either. The terms and expressions which have been employed herein are used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described, but it is recognized that various modifications and changes may be made within the scope of the invention and the claims which follow. It is to be understood that the embodiments described herein are preferred embodiments and features and that modifications and variations may be made by one skilled in the art in light of the teachings of this disclosure, and are to be considered within the purview and scope of this invention and the scope of the appended claims and their equivalents.
Claims (10)
1. The utility model provides a full-automatic annular vertical lifting electroplating production line which characterized in that: the lifting device comprises a bottom plate, a support frame, an annular sliding rail, a box body, a sliding device and a lifting device; a box body and a support frame are fixedly arranged above the bottom plate, an annular slide rail is fixedly arranged on the support frame, a sliding device is connected onto the annular slide rail in a sliding manner, and a lifting device is arranged below the sliding device; the support frame contains support column and crossbeam, support column fixed mounting is on the bottom plate, crossbeam fixed mounting is in the top of support column, the both ends and the annular slide rail connection of crossbeam, elevating gear contains the fixed plate, the lifter plate, elevator motor, the lift rope and carry the thing groove, the fixed plate is connected with slider, be connected with the lift rope between fixed plate and the lifter plate, install elevator motor on the fixed plate, the one end and the elevator motor of lift rope are connected, the other end and the lifter plate of lift rope are connected, fixed mounting is carried the thing groove on the lifter plate, the box contains ultrasonic cleaning case, the pickling case, the washing case, electroplating case and spray cleaning case, ultrasonic cleaning case, the pickling case, the washing case, electroplating case and spray cleaning case are arranged according to the order respectively in proper order, the annular slide rail is provided with the roll groove, the roll trench is on a plurality of surfaces of annular slide rail, slider contains the sliding plate, The sliding device comprises sliding wheels, a motor and a connecting piece, wherein the sliding wheels and the motor are arranged in a sliding plate, the motor is connected with the sliding wheels in a rotating mode, the sliding wheels are mutually attached to the annular sliding rail, the sliding plates are fixedly connected with one another through the connecting piece, and the sliding device is connected to the annular sliding rail in a surrounding mode.
2. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: the support column of support frame contain first support column and second support column, first support column and second support column perpendicular to horizontal plane, first support column and second support column are parallel to each other, the crossbeam of support frame contains first crossbeam and second crossbeam, first crossbeam and second crossbeam are on a parallel with the horizontal plane, be parallel to each other between first crossbeam and the second crossbeam, the first crossbeam of top fixedly connected with of first support frame, first crossbeam and first support column mutually perpendicular, the top fixedly connected with second crossbeam of second support frame, second crossbeam and second support column mutually perpendicular, the both ends of crossbeam are connected with annular slide rail, crossbeam and annular slide rail pass through bolt mutual fixed connection, be connected with the strengthening rib between crossbeam and the support column, be provided with the guard plate around the support column.
3. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: the lifting device is characterized in that four lifting motors are arranged at four corners of the fixed plate respectively, the lifting plate is hung on the fixed plate through lifting ropes, each lifting motor is provided with a gear set, one end of each gear set is connected with the corresponding lifting motor, the other end of each gear set is connected with the corresponding lifting rope, and the gear sets rotate to drive the lifting ropes to move up and down.
4. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: the lifting device is characterized in that the carrying groove is of a cuboid structure, the carrying groove is fixedly mounted on the lifting plate, a plurality of round holes are formed in the side face of the carrying groove, a material grabbing hand is mounted in the carrying groove and comprises a rotary mechanical arm, a pneumatic device and a mechanical gripper, the pneumatic device is mounted on the side face of the carrying groove, the rotary mechanical arm is mounted on the pneumatic device, the mechanical gripper is connected to the rotary mechanical arm, and a vacuum sucker is arranged on the mechanical gripper.
5. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: the electroplating tank in placed the plating solution, be provided with the connecting rod between electroplating tank and the washing case, the generator is installed to the electroplating tank, the generator contains heating barrel and filter vat, the heating barrel passes through liquid pipe and filter vat intercommunication, the filter vat is provided with the intake pipe, the one end and the liquid pipe intercommunication of intake pipe, the other end and the filter vat intercommunication of intake pipe, the bottom of filter vat is provided with the liquid outlet, the top segment of filter vat is provided with the gas outlet, the gas outlet has the air pump through a tub liquid pipe intercommunication.
6. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: electroplating box be provided with the inlet port, the electroplating liquid level in the plating bath is higher than in seting up the position of inlet port, the export of air pump passes through intake pipe and inlet port intercommunication, the heating barrel contains shell and inner shell, the overcoat is established on the inner shell, shell and inner shell are made by the stainless steel, the cladding has electrical heating silk layer on the outer wall of shell, the outer wall cladding on electrical heating silk layer has insulating layer, the bottom of washing case and electroplating box all is provided with the drain valve.
7. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: the annular slide rail contain horizontal slide rail and circular arc slide rail, horizontal slide rail contains first horizontal slide rail and second horizontal slide rail, the circular arc slide rail contains first circular arc slide rail and second circular arc slide rail, first horizontal slide rail and the mutual parallel opposition of second horizontal slide rail, the one end and the first circular arc slide rail of horizontal slide rail are connected, the other end and the second circular arc slide rail of horizontal slide rail are connected, horizontal slide rail and circular arc slide rail all are provided with the roll groove, roll groove on the horizontal slide rail and the roll groove on the circular arc slide rail communicate each other, the roll groove contains first roll groove, the second roll groove, third roll groove and fourth roll groove, first roll groove is located the top of annular slide rail, the second roll groove is located the bottom of annular slide rail, third roll groove and fourth roll groove are located the side of annular slide rail.
8. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: the horizontal sliding rail be linear guide, install the locating rack on the horizontal sliding rail, the locating rack is located the centre of horizontal sliding rail, the locating rack contains rotary mechanism, spring and locating lever, place in the horizontal sliding rail in the rotary mechanism, rotary mechanism contains fixer and circulator, fixer fixed mounting is in horizontal sliding rail, the one end and the fixer of circulator have the rotation type of a degree of freedom to be connected, the other end of circulator and the one end fixed connection of locating lever, the other end and the spring coupling of locating lever, ball screw is installed to the below of locating lever.
9. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: electroplating tank be provided with a plurality of mixing mechanisms, a plurality of mixing mechanisms are installed in electroplating tank's side, mixing mechanism contains mixing board and circulator, circulator fixed mounting installs mixing board in electroplating tank side on the circulator, the circulator drives mixing board and is rotary motion, has seted up a plurality of trompils on the mixing board, the trompil is the circular port.
10. The full-automatic annular vertical lifting type electroplating production line according to claim 1, wherein: the sliding device is characterized in that a sliding plate of the sliding device is fixed through a connecting piece, the sliding plate comprises a first sliding plate, a second sliding plate, a third sliding plate and a fourth sliding plate, the first sliding plate is located above the annular sliding rail, the second sliding plate is located below the annular sliding rail, the third sliding plate and the fourth sliding plate are located on the side face of the annular sliding rail, a motor is installed in the sliding plate, a gear set is arranged on the motor, and the motor is connected with the sliding wheel in a rotating mode through the gear set.
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| CN202110906397.0A CN113481578A (en) | 2021-08-09 | 2021-08-09 | Full-automatic annular vertical lifting type electroplating production line |
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| CN202110906397.0A CN113481578A (en) | 2021-08-09 | 2021-08-09 | Full-automatic annular vertical lifting type electroplating production line |
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| CN113481578A true CN113481578A (en) | 2021-10-08 |
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| CN115613110A (en) * | 2022-11-02 | 2023-01-17 | 无锡丰荣电镀设备制造有限公司 | Full-automatic annular vertical lifting barrel plating electroplating production line and use method |
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Address after: No. 66, Group 9, Xue'an Community Neighborhood Committee, Dongchen Town, Rugao City, Nantong City, Jiangsu Province, 226571 Applicant after: Jiangsu Runxi Environmental Protection Equipment Co.,Ltd. Address before: 215134 No. 2, Fenghuangjing villager camp, west of Xiangcheng Avenue, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province Applicant before: Suzhou Runxi environmental protection equipment Co.,Ltd. |