CN201459195U - Full-automatic track forklift type special material transfer device for box type thermal treatment furnace - Google Patents
Full-automatic track forklift type special material transfer device for box type thermal treatment furnace Download PDFInfo
- Publication number
- CN201459195U CN201459195U CN2009201094710U CN200920109471U CN201459195U CN 201459195 U CN201459195 U CN 201459195U CN 2009201094710 U CN2009201094710 U CN 2009201094710U CN 200920109471 U CN200920109471 U CN 200920109471U CN 201459195 U CN201459195 U CN 201459195U
- Authority
- CN
- China
- Prior art keywords
- wheels
- track
- full
- treatment furnace
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Furnace Charging Or Discharging (AREA)
- Tunnel Furnaces (AREA)
Abstract
The utility model discloses a full-automatic track forklift type special material transfer device for a box type thermal treatment furnace, comprising a track and a frame, wherein a Y-direction travel mechanism and a Z-direction lifting mechanism are arranged above the frame; and the bottom of the frame is provided with a track wheel which is placed on the track. The device also comprises the Y-direction travel mechanism, the Z-direction lifting mechanism, and an X-direction driving device, wherein the Y-direction travel mechanism comprises an electric driving device, a self-driven wheel set, a bracket, a position detection system and a cable dragging device; the Z-direction lifting mechanism comprises a lifting material fork, a hydraulic driving device, the bracket, a position detection travel switch and a guiding device; and the X-direction driving device comprises the electric driving device, the self-driven wheel set, the position detection system and the cable dragging device. The full-automatic track forklift type special material transfer device for the box type thermal treatment furnace connects all relatively independent equipment units together in the thermal treatment process, full-automatically completes the entire production processes of material loading and unloading, heating, quenching, tempering, and air cooling of suspender-free workpieces, transferring of charging materials, and the like.
Description
Technical field
The utility model more particularly, shifts isolated plant about a kind of box heat treatment furnace with full-automatic track fork truck formula material about a kind of thermal treatment field.
Background technology
At present, the thermal treatment of large-sized mechanical components particularly during conditioning heat treatment, mainly adopts the Bogie hearth furnace dress to hang the heating and the refrigerative mode of operation of coming out of the stove.In its working process, large-scale hanger will be gone into the stove heating and the cooling of coming out of the stove repeatedly in company with workpiece.At first, the heating to hanger carries out can cause the waste of the energy; Secondly, hanger very easily produces and is out of shape after heating repeatedly and cool off, even Cracking Failure, causes the high flow rate of a large amount of valuable chromium nickel heat-resisting allay materials; Once more, workpiece is when discharging, and the fire door of car type furnace need all be opened, and the car type furnace furnace bottom is wanted whole moving to outside the stove, further cause heat energy dissipation and energy dissipation, and operator's work situation worsens more; At last, aforementioned furnace charge tranfer system mostly adopts the manual operation driving to finish, and has both increased working strength of workers, is difficult to guarantee the accuracy of transfer time again, has influenced the stability of quality product greatly.
The utility model content
In view of this, main purpose of the present utility model is to provide a kind of box heat treatment furnace to shift isolated plant with full-automatic track fork truck formula material, each relatively independent unit in the thermal treatment process can be connected, according to the processing sequence requirement, automatically finish full scale production processes such as the loading and unloading material, heating, quenching, tempering of no suspension member workpiece, air-cooled and furnace charge transfer.
In order to achieve the above object, the technical solution of the utility model is achieved in that a kind of box heat treatment furnace shifts isolated plant with full-automatic track fork truck formula material, include track and be arranged on vehicle frame on the described track, described track be arranged in parallel along loading and unloading material platform, process furnace, quenching tank and tempering stove, above vehicle frame, be provided with Y to travel mechanism and Z to hoisting appliance, bottom at vehicle frame is provided with rail wheel, rail wheel is placed and to drive unit it is moved along track in orbit and by X, also includes:
Z is to hoisting appliance, include lifting material fork, fluid pressure drive device, support, position detection travel switch and liner, one bottom portion of described support is provided with the lifting material fork that is used to shift workpiece, also be provided with hydraulic ram that is connected with hydraulic power unit and the liner that is connected with hydraulic ram on the described support, described liner includes the top that lays respectively at support one end and two interconnective rollers of bottom, and the described roller that is positioned at the bottom is pitched with the lifting material and is connected;
Y is to travel mechanism, include Vidacare corp, the self-driving type set of wheels, support, position detecting system and cable pull device, the two bottom sides of described support is respectively arranged with the self-driving type set of wheels that is connected with described Vidacare corp, described self-driving type set of wheels includes the active wheels of nearly lifting material fork and the passive wheels of pitching away from the lifting material, described active wheels are set in place in the track of vehicle frame upper surface, described passive wheels be set in place in vehicle frame " in [" type groove, described Z to hoisting appliance be positioned at the bottom roller be arranged on the support inboard of described Y to travel mechanism;
X includes Vidacare corp to drive unit, and self-driving type set of wheels, position detecting system and cable pull device, and described self-driving type set of wheels includes initiatively wheels and passive wheels.
Described Vidacare corp includes drive-motor and speed reduction unit.
Described fluid pressure drive device includes hydraulic ram and hydraulic power unit.
Described active wheels comprise De Mage wheel, shaft coupling and bearing support.
Described cable pulls device and includes drag chain, the special-purpose clip of cable and cable.
Beneficial effect after the employing technique scheme is: box heat treatment furnace of the present utility model shifts isolated plant in use with full-automatic track fork truck formula material, only need in advance workpiece to be placed on the feeding platform to get the raw materials ready, without any need for hanger, can finish the full scale production process that takes on material automatically.Its working method has replaced and has manually taken on the material mode, has alleviated working strength of workers, has saved the energy, and has improved the thermo-efficiency of stove and the stability of quality product, has greatly improved workman's work situation.
Description of drawings
Fig. 1 is that box heat treatment furnace of the present utility model shifts isolated plant structural representation in use with full-automatic track fork truck formula material;
Fig. 2 is along the cross-sectional schematic of A-A direction among Fig. 1;
Fig. 3 A-3C is the structural representation of Z of the present utility model to hoisting appliance;
Fig. 4 A-4B is the structural representation of Y of the present utility model to travel mechanism;
Fig. 4 C is the syndeton synoptic diagram of Y of the present utility model to travel mechanism and liner;
Fig. 5 A-5B X of the present utility model is to the structural representation of drive unit.
Wherein, 1 vehicle frame, 2Z shift isolated plant to drive unit, 41 Vidacare corps, 42 self-driving type set of wheels, 5 tracks, 6 loading and unloading material platforms, 7 process furnace, 8 quenching tanks, 9 tempering stoves, 10 box heat treatment furnaces with full-automatic track fork truck formula material to travel mechanism, 31 self-driving type set of wheels, 32 supports, 4X to hoisting appliance, 21 lifting material fork, 22 hydraulic rams, 23 liners, 24 supports, 3Y.
Embodiment
Below in conjunction with accompanying drawing specific embodiment in the utility model is described in further detail.
Box heat treatment furnace of the present utility model shifts isolated plant 10 with full-automatic track fork truck formula material, include track 5 and be arranged on vehicle frame 1 on the track 5, track 5 be arranged in parallel along loading and unloading material platform 6, process furnace 7, quenching tank 8 and tempering stove 9, as shown in Figure 1, vehicle frame 1 top be provided with Y to travel mechanism 3 and Z to hoisting appliance 2, bottom at vehicle frame 1 is provided with rail wheel, rail wheel is placed on the track 5 and by X and to drive unit 4 it is moved along track 5, as shown in Figure 2, also include:
Z is to hoisting appliance 2, include lifting material fork 21, fluid pressure drive device, support 24, position detection travel switch and liner 23, shown in Fig. 3 A-3C, described fluid pressure drive device includes hydraulic ram 22 and hydraulic power unit, one bottom portion of support 24 is provided with the lifting material fork 21 that is used to shift workpiece, also be provided with hydraulic ram 22 that is connected with hydraulic power unit and the liner 23 that is connected with hydraulic ram 22 on the support 24, liner 23 includes the top that lays respectively at support 24 1 ends and two interconnective rollers of bottom, and the described roller that is positioned at the bottom is pitched 21 with the lifting material and is connected;
Y is to travel mechanism 3, include Vidacare corp, self-driving type set of wheels 31, support 32, position detecting system and cable pull device, shown in Fig. 4 A-4B, the two bottom sides of support 32 is respectively arranged with the self-driving type set of wheels 31 that is connected with described Vidacare corp, self-driving type set of wheels 31 includes the active wheels of nearly lifting material fork 21 and away from the passive wheels of lifting material fork 21, described active wheels are set in place in the track of vehicle frame 1 upper surface, described passive wheels be set in place in vehicle frame 1 " in [" type groove, Z is arranged on support 32 inboards of Y to travel mechanism 3 to the roller that is positioned at the bottom of hoisting appliance 2, shown in Fig. 4 C;
X includes Vidacare corp 41 to drive unit 4, and self-driving type set of wheels 42, position detecting system and cable pull device, and shown in Fig. 5 A-5B, self-driving type set of wheels 42 includes initiatively wheels and passive wheels.
Vidacare corp 41 includes drive-motor and speed reduction unit.
Described active wheels comprise De Mage wheel, shaft coupling and bearing support.
Cable pulls device and includes drag chain, the special-purpose clip of cable and cable.
Box heat treatment furnace of the present utility model shifts isolated plant 10 in use with full-automatic track fork truck formula material, workpiece is finished heating on request in process furnace 7 after, fire door is at first opened before the process furnace 7, Y begins action to travel mechanism 3, lifting material fork 21 is moved to the bottom of workpiece in the process furnace 7, Z moves upward to hoisting appliance 2, workpiece is promoted on the lifting material fork 21 from process furnace 7 interior guide rails, Y moves once more to travel mechanism 3, in process furnace 7, be transferred to outside the process furnace 7 together with workpiece lifting material fork 21, after action was finished, the fire door of process furnace 7 was closed.X begins action to drive unit 4 simultaneously, 7 centers are transferred to quenching tank 8 centrally aligned positions to whole vehicle frame 1 along track 5 from process furnace, this moment, the lifting table of quenching tank 8 rose to the wait charging position, Y to travel mechanism 3 action with lifting material fork 21 together with workpiece translational motion to quenching tank lifting table guide rail top, Z moves downward to hoisting appliance 2, workpiece stuck from the lifting material put to quenching tank 8 lifting table guide rails, Y moves once more to travel mechanism 3, lifting material fork 21 is transferred to the outside in quenching tank 8 lifting table guide rails, after action was finished, the quenching lifting table dropped under the liquid together with whole workpiece and quenches.After quenching is finished, repeat above action again, workpiece transfer to tempering stove 9 interior tempering, is repeated above action again waiting for discharging on the supreme discharging platform 6 of workpiece transfer after the tempering.
Along with the heating of workpiece in process furnace 7 finished, at this moment a collection ofly connect a collection of workpiece and connect the loop jump that above-mentioned same quadrat method is finished workpiece again and again.Its principle of work and algorithm are grasped by those skilled in the art easily, do not repeat them here.
The above is preferred embodiment of the present utility model only, is not to be used to limit protection domain of the present utility model.
Claims (5)
1. a box heat treatment furnace shifts isolated plant with full-automatic track fork truck formula material, include track and be arranged on vehicle frame on the described track, described track be arranged in parallel along loading and unloading material platform, process furnace, quenching tank and tempering stove, above vehicle frame, be provided with Y to travel mechanism and Z to hoisting appliance, bottom at vehicle frame is provided with rail wheel, rail wheel is placed and to drive unit it is moved along track in orbit and by X, it is characterized in that, also includes:
Z is to hoisting appliance, include lifting material fork, fluid pressure drive device, support, position detection travel switch and liner, one bottom portion of described support is provided with the lifting material fork that is used to shift workpiece, also be provided with hydraulic ram that is connected with hydraulic power unit and the liner that is connected with hydraulic ram on the described support, described liner includes the top that lays respectively at support one end and two interconnective rollers of bottom, and the described roller that is positioned at the bottom is pitched with the lifting material and is connected;
Y is to travel mechanism, include Vidacare corp, the self-driving type set of wheels, support, position detecting system and cable pull device, the two bottom sides of described support is respectively arranged with the self-driving type set of wheels that is connected with described Vidacare corp, described self-driving type set of wheels includes the active wheels of nearly lifting material fork and the passive wheels of pitching away from the lifting material, described active wheels are set in place in the track of vehicle frame upper surface, described passive wheels be set in place in vehicle frame " in [" type groove, described Z to hoisting appliance be positioned at the bottom roller be arranged on the support inboard of described Y to travel mechanism;
X includes Vidacare corp to drive unit, and self-driving type set of wheels, position detecting system and cable pull device, and described self-driving type set of wheels includes initiatively wheels and passive wheels.
2. box heat treatment furnace according to claim 1 shifts isolated plant with full-automatic track fork truck formula material, it is characterized in that described Vidacare corp includes drive-motor and speed reduction unit.
3. box heat treatment furnace according to claim 1 shifts isolated plant with full-automatic track fork truck formula material, it is characterized in that described fluid pressure drive device includes hydraulic ram and hydraulic power unit.
4. box heat treatment furnace according to claim 1 shifts isolated plant with full-automatic track fork truck formula material, it is characterized in that described active wheels comprise De Mage wheel, shaft coupling and bearing support.
5. box heat treatment furnace according to claim 1 shifts isolated plant with full-automatic track fork truck formula material, it is characterized in that described cable pulls device and includes drag chain, the special-purpose clip of cable and cable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201094710U CN201459195U (en) | 2009-06-26 | 2009-06-26 | Full-automatic track forklift type special material transfer device for box type thermal treatment furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201094710U CN201459195U (en) | 2009-06-26 | 2009-06-26 | Full-automatic track forklift type special material transfer device for box type thermal treatment furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201459195U true CN201459195U (en) | 2010-05-12 |
Family
ID=42386549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201094710U Expired - Lifetime CN201459195U (en) | 2009-06-26 | 2009-06-26 | Full-automatic track forklift type special material transfer device for box type thermal treatment furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201459195U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102534147A (en) * | 2011-12-31 | 2012-07-04 | 海盐华辰工业炉有限公司 | Furnace door sealing device of box type protective atmosphere thermal treatment furnace |
| CN102700912A (en) * | 2012-06-20 | 2012-10-03 | 江苏泓明达机械有限公司 | Moving device for frame-drilled trolley |
| CN104313259A (en) * | 2014-11-22 | 2015-01-28 | 唐山亚捷机械有限公司 | Martensite and bainite isothermal salt bath quenching production line for high chrome bearing steel part |
| CN112179146A (en) * | 2020-09-30 | 2021-01-05 | 江阴方圆环锻法兰有限公司 | Automatic feeding device of heating furnace |
| CN113896141A (en) * | 2021-09-13 | 2022-01-07 | 荆门索立特热能技术股份有限公司 | Three-dimensional moving forklift for heat treatment |
| CN116042990A (en) * | 2022-12-19 | 2023-05-02 | 德亚炉业科技江苏有限公司 | Environment-friendly high-automation forklift box-type quenching furnace |
-
2009
- 2009-06-26 CN CN2009201094710U patent/CN201459195U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102534147A (en) * | 2011-12-31 | 2012-07-04 | 海盐华辰工业炉有限公司 | Furnace door sealing device of box type protective atmosphere thermal treatment furnace |
| CN102534147B (en) * | 2011-12-31 | 2014-02-05 | 海盐华辰工业炉有限公司 | Furnace door sealing device of box type protective atmosphere thermal treatment furnace |
| CN102700912A (en) * | 2012-06-20 | 2012-10-03 | 江苏泓明达机械有限公司 | Moving device for frame-drilled trolley |
| CN104313259A (en) * | 2014-11-22 | 2015-01-28 | 唐山亚捷机械有限公司 | Martensite and bainite isothermal salt bath quenching production line for high chrome bearing steel part |
| CN112179146A (en) * | 2020-09-30 | 2021-01-05 | 江阴方圆环锻法兰有限公司 | Automatic feeding device of heating furnace |
| CN113896141A (en) * | 2021-09-13 | 2022-01-07 | 荆门索立特热能技术股份有限公司 | Three-dimensional moving forklift for heat treatment |
| CN116042990A (en) * | 2022-12-19 | 2023-05-02 | 德亚炉业科技江苏有限公司 | Environment-friendly high-automation forklift box-type quenching furnace |
| CN116042990B (en) * | 2022-12-19 | 2023-11-14 | 德亚炉业科技江苏有限公司 | Environment-friendly high-automation forklift box-type quenching furnace |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201459195U (en) | Full-automatic track forklift type special material transfer device for box type thermal treatment furnace | |
| CN203144452U (en) | Continuous annealing furnace | |
| WO2016078200A1 (en) | Production line for martensite or bainite isothermal salt bath quenching of high chromium bearing steel parts | |
| CN201862541U (en) | Vertical automatic double-side coater for PCB ( printed circuit board) | |
| CN103537648B (en) | Vehicle wheel low-pressure casting system | |
| WO2012000218A1 (en) | Ladle lifting device lifted by hydraulic cylinders | |
| CN107475483B (en) | Mobile online heating system for scrap steel | |
| CN112404417B (en) | Full-automatic intelligent casting unit for aluminum piston of diesel engine | |
| CN209830530U (en) | Brazing furnace for large-scale component | |
| CN102692120A (en) | Multi-station drying room capable of feeding and discharging working piece at top part | |
| CN104357645A (en) | Vertical water-entry thick plate quenching machine | |
| CN201625778U (en) | Ladle overall-process automatic capping and de-capping device | |
| CN205501364U (en) | Box tempering furnace and tempering furnace conveying system | |
| CN104864723B (en) | A kind of high temperature discharging machine being applicable on chassis | |
| CN104726686B (en) | Discharge pusher for pusher-type heating furnaces | |
| CN206997726U (en) | Strand is heat-fed system | |
| CN206997725U (en) | Strand is heat-fed system | |
| CN212713666U (en) | Rapid material inlet and outlet mechanism of heat treatment heating furnace | |
| CN105689695B (en) | A kind of steel ladle covering/uncovering device for being provided with incline track | |
| CN203599500U (en) | Low-pressure vehicle wheel casting system | |
| CN210560662U (en) | Device for automatically taking and placing ladle cover of high-temperature ladle | |
| CN207773307U (en) | A kind of spare tyre installation carriage | |
| CN205803543U (en) | A kind of rail type three-dimensional heat treatment operation machine | |
| CN2152799Y (en) | Four-chamber hot-bending furnace for large sized glass plate | |
| CN203998045U (en) | A kind of pay-off |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100512 |
|
| CX01 | Expiry of patent term |