CN206343620U - Aluminium alloy ingots automatic assembly line - Google Patents
Aluminium alloy ingots automatic assembly line Download PDFInfo
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- CN206343620U CN206343620U CN201621142310.8U CN201621142310U CN206343620U CN 206343620 U CN206343620 U CN 206343620U CN 201621142310 U CN201621142310 U CN 201621142310U CN 206343620 U CN206343620 U CN 206343620U
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- cooling
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- alloy ingots
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Abstract
The utility model discloses a kind of aluminium alloy ingots automatic assembly line, including smelting system, casting cooling system and demoulding piling system, the smelting system includes aluminium melting furnace and chute；The casting cooling system includes distributor, pig moulding machine transportation system and cooling system；The pig moulding machine transportation system includes being sequentially provided with casting station, the first cooling station and the second cooling station along direction of advance on chain and pan conveyor structure aluminium ingot mold, the upper strata carrier bar of the chain and pan conveyor structure；The cooling system includes being arranged on the cooling bay of the first cooling station and the spray equipment being arranged on above the second station, and the upper strata carrier bar of the chain and pan conveyor structure is being upwardly extended after cooling bay is downwardly into cooling bay corresponding position；The spray equipment includes shower and water system, and the water system includes pond, water pipe and pump.The production line has the advantages that good cooling results, cooling velocity are fast, does not influence aluminium alloy ingots quality.
Description
Technical field
The utility model is related to aluminium alloy ingots production equipment, and in particular to a kind of aluminium alloy ingots automatic assembly line.
Background technology
Aluminium alloy ingots is using fine aluminium and reclaims aluminium as raw material, adds other elements according to international standard or particular/special requirement, such as：
Silicon (Si), copper (Cu), magnesium (Mg), iron (Fe), improve fine aluminium in castability, chemically and physical deficiency；In industrial production
In, aluminium alloy ingots is widely used as the raw material of casting, and its quality directly influences the quality of cast properties；Due to aluminium
Alloy melt inhales that hydrogen tendency is big, oxidability is strong, in casting with being easily oxidized in cooling procedure, so occur pin hole,
It is mingled with, owes the phenomenons such as casting, crackle, stomata and shrinkage porosite, has had a strong impact on the quality of aluminium alloy ingots.Therefore want to obtain high-quality
Aluminium alloy ingots, in the casting and cooling procedure of aluminium alloy ingots, it is necessary to take simple and careful precautionary measures to reduce
Aluminum melt inhales hydrogen and is inclined to the adverse effect that big, the strong problem of oxidability is brought.In existing actual production, generally using nature
The mode of cooling or air cooling is cooled down to the aluminium alloy ingots after casting, and such as application publication number is CN104972106 A
Application for a patent for invention disclosed in " a kind of aluminium alloy cast ingot automatic production line ".
Above-mentioned aluminium alloy cast ingot automatic production line has the following disadvantages at work：
1. by way of natural cooling or air cooling, cooling velocity is slow, and efficiency is low.
2. during natural cooling or air cooling, the aluminium alloy liquid of melting is easy to be oxidized, and influences aluminium alloy
The quality of ingot.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art there is provided a kind of aluminium alloy ingots automatic assembly line, should
Production line has the advantages that good cooling results, cooling velocity are fast, does not influence aluminium alloy ingots quality.
The utility model solve above-mentioned technical problem technical scheme be：
A kind of aluminium alloy ingots automatic assembly line, including smelting system, casting cooling system and demoulding piling system, it is described molten
Refining system includes aluminium melting furnace and chute；The casting cooling system includes distributor, pig moulding machine transportation system and cooling system, its
In, the distributor is monolithic construction, is connected by the way that chute and aluminium melting furnace are closed, and the distributor includes multiple distributor boxes, and
The volume of each distributor box is equal with the volume of standard aluminium alloy ingots；The pig moulding machine transportation system includes chain and pan conveyor structure
With the aluminium ingot mold being fixed on the carrier bar of arrangement chain and pan conveyor structure, on the upper strata carrier bar of the chain and pan conveyor structure along
Direction of advance is sequentially provided with casting station, the first cooling station and the second cooling station, wherein, the casting station is arranged on point
With below case；The cooling system includes being arranged on the cooling bay of the first cooling station and the spray being arranged on above the second station
Device, the upper strata carrier bar of the chain and pan conveyor structure is being upwardly extended after cooling bay is downwardly into cooling bay corresponding position, position
It is immersed in the bottom of the aluminium ingot module in cooling bay in the cooling water of cooling bay；The spray equipment includes shower and confession
Water system, the water system includes pond, water pipe and pump；The demoulding piling system includes mould emptier, conveyer belt mechanism
With pile mechanism, wherein, the mould emptier includes tapping hammer and the drive mechanism of hammer movement is struck in driving, the drive mechanism with
The driving taps hammer and connected by drive link.
In a preferred scheme of the present utility model, the spray equipment, the pond is arranged on the lower section of shower, from
And the cooling water of shower ejection can be reclaimed, the shower is multiple, and the shower is along the conveying direction of aluminium ingot mold
Vertical direction extends, and each shower is provided with multiple nozzles.
A preferred scheme of the present utility model, multiple distributor boxes of the distributor are arranged at the top of aluminium ingot mold, poured
The mouth that pours of each multiple distributor boxes is directed at an aluminium ingot mold when building.
A preferred scheme of the present utility model, the mould emptier is arranged on chain and pan conveyor structure along conveying direction
End, the outside of chain and pan conveyor structure end is provided with arc-shaped baffle, the arc-shaped baffle and chain and pan conveyor structure end
The distance at end gradually expands from the top down；The front of the lower end of the arc-shaped baffle is set under block, arc-shaped baffle
Hold and constitute aluminium alloy ingots the gap between block and drop mouth；The arc-shaped baffle is with tapping hammer movement locus corresponding position
Provided with avoidance mouth；The conveyer belt mechanism is included on the actuating unit of conveyer belt and driving conveyer belt motion, the conveyer belt
The initiating terminal in portion is located at the aluminium alloy ingots and dropped the lower section of mouth.
Further, in the mould emptier, the drive mechanism cylinder is constituted, the drive link include first connecting rod and
Second connecting rod, one end and the frame of the first connecting rod are hinged, and one end of the other end and second connecting rod is hinged, second connecting rod it is another
One end sets and is hinged in the middle part of described percussion hammer, the second connecting rod in frame, the expansion link of the cylinder and described the
One rod hinge connection.
Operation principle of the present utility model is：The fine aluminium of solid reclaims the aluminum alloy melt that aluminium becomes melting by melting furnace
Reached by chute in each distributor box, then distributor box is opened simultaneously, molten aluminium alloy liquid is cast to positioned at distribution by quick
In aluminum dipping form below case, distributor box is closed, and chain and pan conveyor structure starts the aluminum dipping form for filling aluminum alloy melt being transported to adjacent
First cooling station, aluminum dipping form starts to be transformed into movement in a curve by horizontal movement and slowly entered cooling bay, due to the water of cooling bay
Bit line moves to aluminum dipping form top surface during camber line minimum point less than aluminum dipping form, therefore does not have water in the whole cooling procedure of the first station
Enter in aluminum alloy melt；Aluminum alloy melt in aluminum dipping form becomes solid-state, is and then sent to second after cooling bay is cooled down
Cooling station is cooled down；Aluminum dipping form is reached after the second cooling station, and the shower nozzle that shower nozzle is located above aluminum dipping form can spray water into aluminum dipping form,
Solid-state aluminium alloy ingots drastically cools, so, and aluminium surface on the one hand can be made to quickly form the oxide-film of densification, its further oxygen is prevented
Change；On the other hand, drastically cooling can substantially reduce the suction hydrogen tendency of aluminium, so that the quality of aluminium alloy ingots is ensure that, in addition, anxious
Sharp fall temperature enables aluminum alloy to ingot contraction, departs from aluminum dipping form, is easier to make for the follow-up demoulding.Aluminum dipping form after cooling is transported to upper strata
During the end of plate chain is transferred to lower plywood chain, aluminum dipping form is toppled over, and aluminium alloy ingots departs under the percussion of demoulding hammer with aluminum dipping form
And fall on conveyer belt, then aluminium alloy ingots transports to completion stacking task in pile mechanism under the conveying of conveyer belt.
The utility model has following beneficial effect compared with prior art：
1. being cooled down by way of water cooling twice to aluminium alloy, cooling means is easy and cools down rapid in time, cooling effect
It is really good.
2. the cooling device features simple structure, operating efficiency is high, cost is low.
Brief description of the drawings
Fig. 1 is the structure diagram of an embodiment of aluminium alloy ingots automatic assembly line of the present utility model.
Fig. 2 is aluminium alloy ingots automatic assembly line detailed structure view shown in Fig. 1.
Embodiment
The utility model is described in further detail with reference to embodiment and accompanying drawing, but implementation of the present utility model
Mode not limited to this.
Referring to Fig. 1 and Fig. 2, aluminium alloy ingots automatic assembly line of the present utility model includes smelting system, casting cooling system 4
With demoulding piling system, the smelting system includes aluminium melting furnace 1 and chute 2；The casting cooling system 4 includes distributor 3, casting
Ding Ji transportation systems and cooling system 4, wherein, the distributor 3 is monolithic construction, passes through chute 2 and the closed phase of aluminium melting furnace 1
Even, the distributor 3 includes multiple distributor box 3-1, and each distributor box 3-1 volume is equal with the volume of standard aluminium alloy ingots；
The pig moulding machine transportation system includes chain and pan conveyor structure 5 and is fixed on the carrier bar 5-1 of arrangement chain and pan conveyor structure 5
Be sequentially provided with casting station along direction of advance on aluminium ingot mold 5-2, the upper strata carrier bar of the chain and pan conveyor structure 5, it is first cold
But station and the second cooling station, wherein, the casting station is arranged on below distributor box 3-1；The cooling system 4 includes setting
Put the cooling bay 4-1 and the spray equipment 4-2 being arranged on above the second station, the chain and pan conveyor in the first cooling station
The upper strata carrier bar of structure 5 is being upwardly extended after being downwardly into cooling bay 4-1 in cooling bay 4-1 corresponding positions, in cooling bay 4-1
The bottom of aluminium ingot mold 5-2 groups is immersed in cooling bay 4-1 cooling water；The spray equipment 4-2 include shower 4-22 and
Water system, the water system includes pond 4-21, water pipe 4-23 and pump 4-24；The demoulding piling system includes ingot stripper
Structure 9, conveyer belt mechanism 6 and pile mechanism, wherein, the mould emptier 9 includes tapping hammer 9-1 and driving taps hammer 9-1 motions
Drive mechanism, the drive mechanism with it is described driving tap hammer 9-1 be connected by drive link.
Referring to Fig. 1 and Fig. 2, in the spray equipment 4-2, the pond 4-21 is arranged on shower 4-22 lower section, from
And the cooling water of shower 4-22 ejections can be reclaimed, the shower 4-22 is multiple, and shower 4-22 is along aluminium ingot mold
The vertical direction extension of 5-2 conveying direction, each shower 4-22 is provided with multiple nozzles.
Referring to Fig. 1 and Fig. 2, multiple distributor box 3-1 of the distributor 3 are arranged at aluminium ingot mold 5-2 top, every when pouring
The individual multiple distributor box 3-1 mouth that pours is directed at an aluminium ingot mold 5-2.
Referring to Fig. 1 and Fig. 2, the mould emptier 9 is arranged on end of the chain and pan conveyor structure 5 along conveying direction, chain
The outside of the end of apron conveyor structure 5 is provided with arc-shaped baffle 9-2, arc-shaped baffle 9-2 and the end of chain and pan conveyor structure 5
Distance gradually expand from the top down；The front of the lower end of the arc-shaped baffle 9-2 sets block 9-7, arc-shaped baffle
Gap between 9-2 lower end and block 9-7 constitutes aluminium alloy ingots and dropped mouth；The arc-shaped baffle 9-2 is with tapping hammer 9-1
Movement locus corresponding position is provided with avoidance mouth 9-6；The conveyer belt mechanism 6 includes conveyer belt 6-1 and the 6-1 motions of driving conveyer belt
Actuating unit, the initiating terminal on the conveyer belt 6-1 tops is located at the aluminium alloy ingots and drops the lower section of mouth.
Referring to Fig. 1 and Fig. 2, in the mould emptier 9, the drive mechanism cylinder 9-3 is constituted, and the drive link includes the
One connecting rod 9-4 and second connecting rod 9-5, one end of the first connecting rod 9-4 is hinged with frame, and the other end is with second connecting rod 9-5's
One end is hinged, and the second connecting rod 9-5 other end is set is hinged on machine in the middle part of described percussion hammer 9-1, the second connecting rod 9-5
On frame, the expansion link of the cylinder 9-3 is hinged with the first connecting rod 9-4.
Referring to Fig. 1 and Fig. 2, operation principle of the present utility model is：The fine aluminium or recovery aluminium of solid become by melting furnace
The aluminum alloy melt of melting is reached in each distributor box 3-1 by chute 2, and then distributor box 3-1 is opened simultaneously, molten aluminium alloy liquid
Quickly it is cast in the aluminum dipping form below distributor box 3-1, distributor box 3-1 is closed, chain and pan conveyor structure 5 starts to fill
The aluminum dipping form of aluminum alloy melt is transported to the first adjacent cooling station, aluminum dipping form start to be transformed into movement in a curve by horizontal movement and slowly
Into cooling bay 4-1, aluminum dipping form top surface during camber line minimum point is moved to less than aluminum dipping form due to cooling bay 4-1 waterline, therefore
There is no water to enter in aluminum alloy melt in the whole cooling procedure of the first station；Aluminum alloy melt in aluminum dipping form passes through cooling bay 4-
After 1 cooling, become solid-state, be and then sent to the second cooling station and cooled down；Aluminum dipping form is reached after the second cooling station, spray
The shower nozzle that head is located above aluminum dipping form can spray water into aluminum dipping form, and solid-state aluminium alloy ingots drastically cools, so, on the one hand can make aluminium surface
The oxide-film of densification is quickly formed, prevents it from further aoxidizing；On the other hand, drastically cooling can be such that the suction hydrogen tendency of aluminium drops significantly
It is low, so as to ensure that the quality of aluminium alloy ingots, in addition, drastically cooling enables aluminum alloy to ingot contraction, depart from aluminum dipping form, make the follow-up demoulding
It is easier to make for.Aluminum dipping form after cooling be transported to top plate chain end be transferred to lower plywood chain during, aluminum dipping form is toppled over,
Aluminium alloy ingots departs from aluminum dipping form under the percussion of demoulding hammer and fallen on conveyer belt 6-1, and then aluminium alloy ingots 7 is in conveyer belt 6-1
Conveying under transport in pile mechanism completion stacking task, the pile mechanism is made up of robot palletizer 8.
Above-mentioned is the utility model preferably embodiment, but embodiment of the present utility model is not by the above
Limitation, it is other it is any without departing from Spirit Essence of the present utility model and the change made under principle, modification, replacement, combine, it is simple
Change, should be equivalent substitute mode, be included within protection domain of the present utility model.
Claims (5)
1. a kind of aluminium alloy ingots automatic assembly line, it is characterised in that including smelting system, casting cooling system and demoulding pile system
System, the smelting system includes aluminium melting furnace and chute；The casting cooling system includes distributor, pig moulding machine transportation system and cold
But system, wherein, the distributor is monolithic construction, is connected by the way that chute and aluminium melting furnace are closed, and the distributor is including multiple
Distributor box, and the volume of each distributor box is equal with the volume of standard aluminium alloy ingots；The pig moulding machine transportation system includes carrier bar
Formula conveying mechanism and the aluminium ingot mold being fixed on the carrier bar of arrangement chain and pan conveyor structure, the upper strata of the chain and pan conveyor structure
Casting station, the first cooling station and the second cooling station are sequentially provided with along direction of advance on carrier bar, wherein, the teemer
Position is arranged on below distributor box；The cooling system includes being arranged on the cooling bay of the first cooling station and is arranged on the second station
The spray equipment of top, the upper strata carrier bar of the chain and pan conveyor structure be downwardly into cooling bay corresponding position after cooling bay to
Upper extension, the bottom of the aluminium ingot module in cooling bay is immersed in the cooling water of cooling bay；The spray equipment includes spray
Shower pipe and water system, the water system include pond, water pipe and pump；It is described the demoulding piling system include mould emptier,
Conveyer belt mechanism and pile mechanism, wherein, the mould emptier includes tapping hammer and the drive mechanism of hammer movement is struck in driving, should
Drive mechanism taps hammer with the driving and is connected by drive link.
2. aluminium alloy ingots automatic assembly line according to claim 1, it is characterised in that in the spray equipment, the water
Pond is arranged on the lower section of shower, and the shower is multiple, vertical direction of the shower along the conveying direction of aluminium ingot mold
Extension, each shower is provided with multiple nozzles.
3. aluminium alloy ingots automatic assembly line according to claim 1, it is characterised in that multiple distributor boxes of the distributor
The top of aluminium ingot mold is arranged at, the mouth that pours of each multiple distributor boxes is directed at an aluminium ingot mold when pouring.
4. aluminium alloy ingots automatic assembly line according to claim 1, it is characterised in that the mould emptier is arranged on carrier bar
End of the formula conveying mechanism along conveying direction, the outside of chain and pan conveyor structure end is provided with arc-shaped baffle, the circular arc
Baffle plate and the distance of chain and pan conveyor structure end gradually expand from the top down；Set immediately ahead of the lower end of the arc-shaped baffle
Block is put, gap between the lower end of arc-shaped baffle and block constitutes aluminium alloy ingots and dropped mouth；The arc-shaped baffle with
Hammer movement locus corresponding position is tapped provided with avoidance mouth；The conveyer belt mechanism includes conveyer belt and drives the dynamic of conveyer belt motion
Force mechanisms, the initiating terminal on the conveyer belt top is located at the aluminium alloy ingots and dropped the lower section of mouth.
5. aluminium alloy ingots automatic assembly line according to claim 4, it is characterised in that in the mould emptier, described to drive
Motivation structure cylinder is constituted, and the drive link includes first connecting rod and second connecting rod, and one end and the frame of the first connecting rod are hinged,
One end of the other end and second connecting rod is hinged, and the other end of second connecting rod is set in described percussion hammer, the second connecting rod
Portion is hinged in frame, and the expansion link of the cylinder is hinged with the first connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621142310.8U CN206343620U (en) | 2016-10-20 | 2016-10-20 | Aluminium alloy ingots automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621142310.8U CN206343620U (en) | 2016-10-20 | 2016-10-20 | Aluminium alloy ingots automatic assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206343620U true CN206343620U (en) | 2017-07-21 |
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ID=59320564
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621142310.8U Expired - Fee Related CN206343620U (en) | 2016-10-20 | 2016-10-20 | Aluminium alloy ingots automatic assembly line |
Country Status (1)
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|---|---|
| CN (1) | CN206343620U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475553A (en) * | 2016-10-20 | 2017-03-08 | 广州长仁工业科技有限公司 | Aluminium alloy ingots automatic assembly line |
-
2016
- 2016-10-20 CN CN201621142310.8U patent/CN206343620U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475553A (en) * | 2016-10-20 | 2017-03-08 | 广州长仁工业科技有限公司 | Aluminium alloy ingots automatic assembly line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170721 Termination date: 20191020 |