CN210441641U - Intermediate frequency induction furnace capable of reducing waste of molten materials - Google Patents
Intermediate frequency induction furnace capable of reducing waste of molten materials Download PDFInfo
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- CN210441641U CN210441641U CN201920828413.7U CN201920828413U CN210441641U CN 210441641 U CN210441641 U CN 210441641U CN 201920828413 U CN201920828413 U CN 201920828413U CN 210441641 U CN210441641 U CN 210441641U
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- furnace body
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Abstract
The utility model discloses a medium frequency induction furnace for reducing melt waste, relating to the technical field of investment casting; the technical problem that the furnace body is fixed in a supporting seat and is difficult to tilt and pour materials, so that when an operator collects molten liquid, the molten liquid is difficult to take out completely, and waste is caused is solved; its technical scheme main points set up the axis of rotation and make the furnace body realize in the supporting seat around the axle rotation, set up atress frame and impeller to promote the furnace body and rotate, make the furnace body slope certain angle, in order to empty the molten liquid completely, reached and be convenient for empty the inside molten liquid of department furnace body completely, in order to reduce extravagant effect.
Description
Technical Field
The utility model relates to an investment casting technical field, more specifically say, it relates to a reduce extravagant intermediate frequency induction furnace of melt.
Background
Currently, the medium frequency induction furnace is an induction furnace with the working frequency within the range of 150-; the medium frequency induction furnace has the characteristics of high melting speed, good electromagnetic stirring effect, high production efficiency and the like, so that the medium frequency induction furnace is widely applied to enterprises for forging and melting heavy metals.
The existing chinese patent with application number cn201020128407.x provides a vacuum intermediate frequency induction furnace device, which comprises a furnace platform; the surface of the furnace platform is provided with a plurality of operation holes along the thickness direction in a penetrating way, the bottom of the furnace platform is provided with a supporting seat, and the supporting seat is positioned below the operation holes; the inner side wall of the supporting seat is fixedly connected with a furnace body, the upper surface of the furnace body is provided with a feed opening, and the feed opening is positioned above the operation hole; the upper surface of the furnace body is rotatably provided with a cover plate, and the cover plate is positioned on the inner side wall of the feed inlet; the inner side wall of the furnace body is provided with a plurality of electric induction rings, the upper surface of the furnace platform is provided with a medium-frequency power supply control box which is electrically connected with the furnace body, and the medium-frequency power supply control box is positioned at one end of the furnace platform far away from the direction of the furnace body so as to control the melting temperature in the furnace body; the bottom of the furnace platform is provided with a water cooling device and a hydraulic device which are respectively positioned at two sides of the furnace body in the length direction so as to regulate and control the parameters of the molten state in the furnace body and guarantee the service life of the furnace body; an operator puts the metal block into the inner cavity of the furnace body from the feed opening and covers the cover plate tightly; the electric induction ring is started through the intermediate frequency power supply control box, so that electric energy is converted into heat energy, the metal blocks in the furnace body are heated and melted, and the metal blocks are finally converted into liquid.
However, the heat generated by the furnace body in the process of melting the metal blocks is extremely high, and the melted liquid can only be ladled out from the feeding port; the furnace body is fixed in the supporting seat and is difficult to tilt and pour, so that when an operator collects molten liquid, the molten liquid is difficult to take out completely, and the problem of waste is caused, and the improvement is needed.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a reduce extravagant intermediate frequency induction furnace of melt, it has the slope of being convenient for and pours out the molten liquid to reduce extravagant advantage.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a medium frequency induction furnace capable of reducing melt waste comprises a furnace platform, a supporting seat arranged at the bottom of the furnace platform and a furnace body arranged in the supporting seat, wherein a plurality of rotating shafts are horizontally arranged on the outer side wall of the furnace body, and one ends of the rotating shafts, which are far away from the direction of the furnace body, are rotatably connected with the supporting seat; the furnace body lateral wall slope is provided with a plurality of atress framves, supporting seat upper surface slope is provided with a plurality of pushers, the one end and the atress frame fixed connection that the pusher is close to the atress frame.
By adopting the technical scheme, the furnace body is rotationally arranged in the supporting seat through the rotating shaft, the pusher is convenient for pushing the furnace body to rotate, the materials are poured at a certain inclined angle, the residual of the molten liquid in the furnace body is reduced, and the waste of the molten liquid is further reduced; the stress frame is fixedly connected with the pusher so that the pusher can push the furnace body to rotate.
Further, the outer side wall of the furnace body is provided with a control device, the control device comprises a butt joint block and a control rod, and the control rod is located on the surface of the butt joint block far away from the direction of the furnace body.
By adopting the technical scheme, the control rod is positioned on the surface of the abutting block away from the furnace body direction, so that an operator assists the pusher to push the furnace body; after the furnace body pours the molten liquid, the operator can pull the furnace body to reset conveniently.
Furthermore, a plurality of stop holes are formed in the upper surface of the abutting block in a penetrating mode, and a plurality of counter-pulling hooks which are abutted against the limiting holes are arranged on the upper surface of the furnace platform in a rotating mode.
Through adopting above-mentioned technical scheme, to the fishhook through rotate in order to insert the stop hole, and then the position of restriction furnace body reduces its phenomenon that takes place the rotation through the axis of rotation.
Furthermore, a plurality of pillars are perpendicularly welded on the outer side wall of the furnace body, and limiting rods are welded at the ends, far away from the furnace body, of the pillars.
Through adopting above-mentioned technical scheme, the gag lever post offsets with the supporting seat lateral wall when the furnace body inclines to certain angle to prevent the further slope of furnace body and rotate, and then effectively reduced the furnace body rotation range too big, the phenomenon that directly pours out the molten liquid in the furnace body entirely.
Further, the outer side wall of the supporting seat is provided with a guide plate which is abutted to the limiting rod, and the limiting rod is located between the guide plate and the side plate of the supporting seat.
Through adopting above-mentioned technical scheme, the gag lever post is located between deflector and the supporting seat curb plate, places or when reaching the angle that the melting liquid of being convenient for completely emptys at furnace body perpendicular to water flat line, provides the butt effect to the gag lever post to reduce the further pivoted phenomenon of furnace body.
Further, the surface of the guide plate facing the side plate is provided with an anti-collision plate.
Through adopting above-mentioned technical scheme, when the crashproof board has effectively reduced gag lever post and deflector and has offseted, the gag lever post is to the impact force that the deflector produced, and then has ensured the welding strength of deflector, has prolonged the live time of equipment.
Furthermore, the outer side wall of the furnace body and the top of the outer side wall are provided with a sliding material port.
By adopting the technical scheme, when the sliding material port is inclined in the furnace body, the molten liquid is quickly poured out from the sliding material port, the pouring speed of the molten liquid is greatly accelerated, and the phenomenon that the molten liquid is cooled and condensed into blocks in the furnace body is reduced.
Further, the inner side wall of the material sliding port is provided with a protection nozzle, and the protection nozzle extends in the direction away from the control device.
Through adopting above-mentioned technical scheme, the protection mouth is located smooth material mouthful department to reduce the phenomenon of the outside spill of molten liquid when empting.
To sum up, the utility model discloses following beneficial effect has:
1. the furnace body is arranged in the supporting seat to realize self rotation around a shaft, and the stress frame and the pusher are arranged to push the furnace body to rotate so that the furnace body inclines for a certain angle to pour the molten liquid; and a limiting rod and a guide plate are arranged to limit the inclination angle of the furnace body.
2. The material sliding port is arranged to accelerate the pouring speed of the molten liquid, and the protective nozzle is arranged to reduce the problem that the molten liquid is splashed when poured.
Drawings
FIG. 1 is a schematic view of an embodiment of a medium frequency induction furnace for reducing melt waste;
FIG. 2 is a schematic view showing a positional relationship between a support base and a furnace body in the embodiment;
FIG. 3 is a schematic view showing the positional relationship among the guide plates, the side plates and the furnace body in the embodiment;
FIG. 4 is a schematic diagram for showing the connection relationship between the cover plate, the control device and the furnace body in the embodiment;
fig. 5 is an enlarged schematic view of a portion a in fig. 4.
In the figure: 1. a furnace platform; 101. an operation hole; 102. aligning the draw hooks; 2. a supporting seat; 201. a pusher; 202. a guide plate; 203. an anti-collision plate; 204. a base plate; 205. a side plate; 3. a furnace body; 301. a rotating shaft; 302. a stress frame; 303. pouring a material port; 304. a cover plate; 305. a material sliding port; 306. protecting the mouth; 307. a pillar; 308. a limiting rod; 4. a control device; 401. A butting block; 402. a control lever; 403. a stop hole.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b):
a medium frequency induction furnace for reducing melt waste, referring to fig. 1 and fig. 2, comprises a furnace platform 1, a supporting seat 2 positioned below the furnace platform 1 and a furnace body 3 arranged on the supporting seat 2; the supporting seat 2 comprises a bottom plate 204 arranged horizontally and two side plates 205 welded to the upper surface of the bottom plate 204 vertically, and the two side plates 205 are parallel to each other; the outer side wall of the furnace body 3 is horizontally welded with two rotating shafts 301, the two rotating shafts 301 are respectively positioned at two radial sides of the furnace body 3, and the central axes of the two rotating shafts are positioned at the same height; one end of the rotating shaft 301 away from the furnace body 3 penetrates through the side plate 205 and is rotatably connected with the side plate through a bearing.
Referring to fig. 2, the outer side wall of the furnace body 3 is rotatably provided with two stress frames 302 through pins, and the stress frames 302 are located between the furnace body 3 and the side plates 205 and below the rotating shaft 301; two pushers 201 are obliquely arranged on the upper surface of the bottom plate 204 through screws, and the pushers 201 are preferably hydraulic cylinders so as to push the furnace body 3 to obliquely pour materials.
Referring to fig. 4, an operation hole 101 is formed in the upper surface of the furnace platform 1 along the thickness direction thereof, and one end of the furnace body 3 away from the bottom plate 204 extends upwards from the operation hole 101; the lateral wall of the furnace body 3 is provided with a control device 4, the control device 4 comprises a butt block 401 and a control rod 402 welded on one side of the width direction of the butt block 401, and the control rod 402 is convenient for the auxiliary pusher 201 of the operator to rotate the furnace body 3.
Referring to fig. 4, the abutting block 401 is welded on the outer side wall of the furnace body 3 and is located at the operation hole 101, and a plurality of stop holes 403 are arranged on the upper surface of the abutting block in a penetrating manner along the height direction of the abutting block; two pairs of draw hooks 102 are rotatably arranged on the upper surface of the furnace platform 1 through pins, and the two pairs of draw hooks 102 are respectively positioned on two sides of the width direction of the operation hole 101 so as to be inserted into the stop hole 403 to limit the rotation of the furnace body 3.
Referring to fig. 4 and 5, a material pouring port 303 is arranged on the upper surface of the furnace body 3 in a penetrating manner along the thickness direction of the furnace body, a cover plate 304 is rotatably arranged on the outer side wall of the furnace body 3 through a hinge, and the cover plate 304 is positioned on the inner side wall of the material pouring port 303; the outer side wall of the furnace body 3 is provided with a sliding material port 305 in a penetrating way along the thickness direction, and the sliding material port 305 is positioned at one end close to the material pouring port 303; the protective nozzle 306 is welded on the inner side wall of the material sliding port 305, and the protective nozzle 306 extends in the direction away from the furnace body 3 so as to reduce the phenomenon that molten liquid is splashed outwards from the material sliding port 305 when the furnace body 3 is inclined to pour materials.
Referring to fig. 3, the outer side wall of the side plate 205 is symmetrically welded with guide plates 202, and the guide plates 202 are arc plates with a certain radian; two support columns 307 are vertically welded on the outer side wall of the furnace body 3, the support columns 307 extend along the direction far away from the control device 4, and a limiting rod 308 is horizontally welded at one end of each support column 307 far away from the furnace body 3; the stopper 308 is made of iron, and is located between the guide plate 202 and the side plate 205; the surface of the guide plate 202 facing the support base 2 is adhered with an anti-collision plate 203, and the anti-collision plate 203 is preferably made of rubber to reduce the impact when the guide plate 202 abuts against the limit rod 308.
The working principle is as follows:
when the molten liquid in the furnace body 3 needs to be completely poured outwards, the pair of draw hooks 102 is lifted upwards to be separated from the stop holes 403; the pusher 201 is started, the piston rod of the pusher 201 is pressed against the force bearing frame 302, so as to push the furnace body 3 to rotate and make the pouring port 303 of the furnace body incline downwards, so that the molten liquid can be poured out completely, and the waste of the molten material is reduced.
When the furnace body 3 needs to return to the correct position, the operator pulls the control rod 402 by means of a tool to make the furnace body 3 rotate upwards; the pair of draw hooks 102 is aligned with the stop hole 403 and inserted into the inner side wall thereof to limit the rotation of the furnace body 3 and ensure the heating and melting of the furnace body 3 on the metal blocks.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a reduce extravagant intermediate frequency induction furnace of melt, includes stove top (1), sets up in supporting seat (2) of stove top (1) bottom and sets up furnace body (3) in supporting seat (2), its characterized in that: a plurality of rotating shafts (301) are horizontally arranged on the outer side wall of the furnace body (3), and one ends of the rotating shafts (301) far away from the furnace body (3) are rotatably connected with the supporting seat (2); the furnace body (3) lateral wall slope is provided with a plurality of atress framves (302), supporting seat (2) upper surface slope is provided with a plurality of pushers (201), one end and atress frame (302) fixed connection that pusher (201) are close to atress frame (302).
2. The induction furnace of claim 1, wherein the induction furnace further comprises: the outer side wall of the furnace body (3) is provided with a control device (4), the control device (4) comprises a butt joint block (401) and a control rod (402), and the control rod (402) is located on the surface of the butt joint block (401) far away from the direction of the furnace body (3).
3. The induction furnace of claim 2, wherein the induction furnace further comprises: the upper surface of the butt joint block (401) is provided with a plurality of stop holes (403) in a penetrating mode, and the upper surface of the furnace platform (1) is provided with a plurality of counter-pulling hooks (102) which abut against the limiting holes in a rotating mode.
4. The induction furnace of claim 1, wherein the induction furnace further comprises: a plurality of pillars (307) are vertically welded on the outer side wall of the furnace body (3), and a limiting rod (308) is welded at one end, far away from the furnace body (3), of each pillar (307).
5. The induction furnace of claim 4, wherein the induction furnace further comprises: the outer side wall of the supporting seat (2) is provided with a guide plate (202) which is abutted to a limiting rod (308), and the limiting rod (308) is located between the guide plate (202) and a side plate (205).
6. The induction furnace of claim 5, wherein the induction furnace further comprises: and an anti-collision plate (203) is arranged on the surface of the guide plate (202) facing the support seat (2).
7. The induction furnace of claim 1, wherein the induction furnace further comprises: and a sliding material port (305) is arranged on the outer side wall of the furnace body (3) and positioned at the top of the furnace body.
8. The induction furnace of claim 7, wherein the induction furnace further comprises: the slide material mouth (305) inside wall is provided with protection mouth (306), protection mouth (306) extend the setting along the direction of keeping away from controlling means (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920828413.7U CN210441641U (en) | 2019-06-03 | 2019-06-03 | Intermediate frequency induction furnace capable of reducing waste of molten materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920828413.7U CN210441641U (en) | 2019-06-03 | 2019-06-03 | Intermediate frequency induction furnace capable of reducing waste of molten materials |
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| Publication Number | Publication Date |
|---|---|
| CN210441641U true CN210441641U (en) | 2020-05-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920828413.7U Expired - Fee Related CN210441641U (en) | 2019-06-03 | 2019-06-03 | Intermediate frequency induction furnace capable of reducing waste of molten materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210441641U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112665385A (en) * | 2020-12-29 | 2021-04-16 | 湖北新金洋资源股份公司 | Reinforced platform convenient to throw material |
| CN113790599A (en) * | 2021-11-01 | 2021-12-14 | 江西耐乐铜业有限公司 | Intelligent feeding type copper melting furnace |
-
2019
- 2019-06-03 CN CN201920828413.7U patent/CN210441641U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112665385A (en) * | 2020-12-29 | 2021-04-16 | 湖北新金洋资源股份公司 | Reinforced platform convenient to throw material |
| CN112665385B (en) * | 2020-12-29 | 2024-05-31 | 湖北新金洋资源股份公司 | Charging platform convenient for feeding |
| CN113790599A (en) * | 2021-11-01 | 2021-12-14 | 江西耐乐铜业有限公司 | Intelligent feeding type copper melting furnace |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200501 |