CN218859419U - Mould conveyer - Google Patents
Mould conveyer Download PDFInfo
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- CN218859419U CN218859419U CN202222269927.8U CN202222269927U CN218859419U CN 218859419 U CN218859419 U CN 218859419U CN 202222269927 U CN202222269927 U CN 202222269927U CN 218859419 U CN218859419 U CN 218859419U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses a mould conveying device, which comprises a mould conveying plate, wherein the mould conveying plate bears and conveys a mould, and comprises a roller way underframe, and the mould conveying plate is erected on the roller way underframe; the mold is placed on a mold conveying plate, walking wheels are symmetrically arranged on two sides of the roller way underframe and provide walking power for the mold, and the wheels of the walking wheels form walking guide for mold conveying; the walking wheels comprise a plurality of groups of walking wheels which are arranged on the roller way underframe in parallel, the first group of walking wheels are arranged in the walking guide direction of the mold transportation, the first group of walking wheels are driving wheels, the plurality of groups of walking wheels are connected to the driving wheels step by step through driving chains, and the driving wheels and the walking wheels are connected to form power wheels of the mold transportation device. The utility model discloses an adopt a modular design's rollgang, correspond the process station and arrange, realize the circulation between the mould process, be the key technology who realizes section of jurisdiction production line automation flow production.
Description
Technical Field
The utility model relates to a technical field of mould transportation, concretely relates to mould conveyer.
Background
Along with the rapid development of subway construction, the convenience brought by the trip of people is self-evident, so that province cities for constructing subways are more and more, the market competition of prefabricated concrete subway segments is more and more fierce, the concrete lining segments are the most important link in the subway construction, the quality of the segments is good and bad, the stability of a subway channel is directly influenced, the production modes of the concrete lining segments in the current market are mainly two, one is for fixing a segment mold, transferring concrete to a mold station for fixed production, the other is for adopting assembly line production, fixing a pouring station, sequentially pushing the segments to the pouring station for production, and achieving higher production efficiency.
At present, the production number of the concrete pipe pieces in China adopts a flow line production mode so as to ensure the production beat and the production efficiency of the pipe pieces. The existing segment flow production line is divided into a kiln-through segment production line and an independent kiln segment production line, and although the two production lines are in a flow production mode, the molds, production line equipment and flow forms of the production lines are greatly different. Lead to kiln pipe piece flowing water production line is the circulation that realizes the mould through the propelling movement between the mould, it exists that striking dynamics is great between the mould, the problem of the unable accurate control of product maintenance time, and independent kiln pipe piece flowing water production line is carried the mould to corresponding the station through the rollgang in proper order, it is a circuit to arrange 6 rollgangs usually, contain 4 process stations, 2 sideslip stations, all design to independent driving system between each rollgang, make the collision between the mould of avoiding among the section of jurisdiction circulation in-process, realize the more accurate propelling movement of mould. And then can realize the roll table of mould longitudinal conveying through adopting one kind to more rationally set up roll table quantity according to station quantity, be used for the good circulation of mould between the process, be the key technology who realizes concrete lining section of jurisdiction streamlined production.
The utility model patent application with application number CN200820043645.3 discloses a roller way conveying device. The die comprises a power transmission device and a conveying roller way which is composed of a plurality of rollers and can directionally convey a gypsum decorative line die, wherein a gypsum decorative line blank manufacturing area and a die separation area which are respectively driven and conveyed by two groups of independent power transmission devices are sequentially arranged in the conveying direction, and the conveying speed of the conveying roller way of the die separation area is higher than that of the conveying roller way of the gypsum decorative line blank manufacturing area. Roller way conveyor can transport gypsum moulding mould to the processing station processing of each process, and can make gypsum moulding mould realize certain interval transport in the mould disengagement zone, make things convenient for subsequent processing and circulation to carry, can realize assembly line production gypsum moulding, improve production efficiency and alleviate intensity of labour. However, the rapid movement of the mold between the stations of the production line cannot be realized by adopting the scheme.
SUMMERY OF THE UTILITY MODEL
Independent kiln section of jurisdiction production line is one kind more intelligent, automatic section of jurisdiction flow production line, it is fixed through pouring the mould station, through dedicated concrete transportation equipment, transport the concrete from the mixing station to the model station of pouring and pour, the mould is carried the mould to next station by preceding station through a set of group longitudinal arrangement's rollgang, it possesses the sideslip of lift and removes the link joint and carry the mould to pouring on the station line to set up on last a set of rollgang, and carry the mould to the hand kiln rollgang after pouring the completion on, carry the mould to the maintenance kiln that corresponds from the roll table and carry out the maintenance by dedicated transportation equipment again. The bottom of the segment mould is of a flat frame structure, so that how to realize the quick movement of the mould between each station of the production line is a great technical problem in the application.
The invention aims to provide a mould conveying device aiming at the existing problems, which comprises a mould conveying plate, wherein the mould conveying plate bears and conveys a mould and comprises a roller way underframe, and the mould conveying plate is erected on the roller way underframe; the mould is placed on a mould transport plate, walking wheels are symmetrically arranged on two sides of the roller bed chassis, the walking wheels provide walking power of the mould, and the wheels of the walking wheels form walking guide of mould transport; the walking wheels comprise a plurality of groups of walking wheels which are arranged on the roller way underframe in parallel, the first group of walking wheels are arranged in the walking guide direction of the mold transportation, the first group of walking wheels are driving wheels, the plurality of groups of walking wheels are connected to the driving wheels step by step through driving chains, and the driving wheels and the walking wheels are connected to form power wheels of the mold transportation device. The utility model discloses an adopt a modular design's rollgang, correspond the process station and arrange, realize the circulation between the mould process, be the key technology who realizes section of jurisdiction production line automation flow production.
The utility model adopts the technical scheme as follows:
at present, independent driving wheels are mostly adopted for conveying moulds on an independent kiln production line, each walking wheel is provided with a power motor, and by adopting the mould circulation mode, the investment amount is huge compared with that of a universal kiln production line, the number of the motors is huge, and the failure rate of later equipment is extremely high. Therefore, the method is mainly improved aiming at the rapid and accurate moving equipment of the duct piece between each process station;
the utility model discloses combine mould bottom plate width, size such as length, and combine the transmission mode of independent wheel, the line wheel is walked to the roll table design left and right sides, and lead to the mould along the wheel through walking the line wheel, conveyor adopts the modularized design, four group's wheelsets are arranged in every roll table design, each walks to adopt chain drive between the line wheel, through second grade drive mechanism with motor power transmission to action wheel, and then drive all running rollers, the same unified project organization of running roller mount pad, the later stage of being convenient for is changed, through the bolt fastening on the roll table frame, the dismouting of being convenient for.
The utility model discloses a mould conveying device, which comprises a mould conveying plate, wherein the mould conveying plate bears and conveys a mould, and comprises a roller way underframe, and the mould conveying plate is erected on the roller way underframe; the mold is placed on a mold conveying plate, walking wheels are symmetrically arranged on two sides of the roller way underframe and provide walking power for the mold, and the wheels of the walking wheels form walking guide for mold conveying; the walking wheels comprise a plurality of groups of walking wheels which are arranged on the roller way chassis in parallel, a first group of walking wheels are arranged on the walking guide direction of the mold transportation, the first group of walking wheels are driving wheels, the plurality of groups of walking wheels are connected to the driving wheels step by step through driving chains, and the driving wheels and the walking wheels are connected to form power wheels of the mold transportation device integrally.
Furthermore, a walking power system is arranged on the roller way underframe and comprises a motor, a transmission shaft and a driving chain, the driving chain is used for connecting the driving wheel and the walking wheels, the motor provides driving wheel walking power, the driving wheel is connected with the walking wheels for transmission, a secondary transmission mechanism of the mold conveying device is formed, and walking power transmission among the walking wheels is formed through the secondary transmission mechanism.
Furthermore, a walking wheel seat is arranged on the roller way underframe, the walking wheel seat adopts a rectangular square tube as a stress part, a walking wheel bearing seat and a transmission chain wheel are arranged and combined in the mold transportation device, the driving wheel is a transmission chain wheel of the device to form a walking wheel system, the walking wheel system is fixed on the walking wheel seat through bolts, and the walking wheel seat is fixed on the roller way underframe through bolts.
Furthermore, the walking wheel seat comprises a walking beam seat support, the upper part of the walking wheel seat is provided with a wheel seat groove, and the walking wheels are arranged in the wheel seat groove and form a three-point connecting point with the walking wheel seat; the number of the walking wheel seats is matched with the number of the walking wheels.
Furthermore, a driving chain of the power system is connected with a plurality of walking wheels, a chain tensioning device is arranged between every two adjacent walking wheels, and the chain tensioning device controls the tensioning of the driving chain, so that the power loss during power transmission between the walking wheels is reduced.
Furthermore, the roller bed underframe is used as a stressed member, and the walking power system and the walking wheel seat are arranged on the roller bed underframe and connected with the roller bed underframe through bolts; the walking power system provides walking power for each walking wheel, and the walking speed of the roller way is adjusted by adopting variable frequency control; all parts on the roller bed underframe are connected through bolts, so that the maintenance and replacement of accessories such as subsequent bearings are facilitated, and the universality of the equipment is improved.
Furthermore, the roller bed underframe is a basic mounting bracket of the mold conveying device, and the roller bed underframe is welded with the ground embedded part and mounted on the ground.
The technical effects of the utility model are as follows:
the utility model discloses a mould conveyer has solved the problem of automatic circulation between each process of section of jurisdiction mould production line effectively, adopts the modularization project organization, through with the roll table chassis, walk parts design such as walking beam seat, power transmission system for the assembly part, every walks to walk and all can exchange between the running wheel seat, has improved equipment accessories's commonality. The walking power system is fixed on the bottom frame through bolts, power is transmitted to the first group of walking wheels through chain wheels, namely driving wheel transmission, the walking wheels are connected through chains to transmit power, each chain wheel is a power wheel, and stability of the segment mould in the conveying process is guaranteed. The design, manufacture and use of the mold conveying roller way not only solve the technical problem that the duct piece mold rapidly flows between the production line process stations, improve the efficiency and quality of duct piece flow line production, and have better economic, social and environmental benefits. The utility model discloses a mould rollgang can be used to other production lines or mould transport operation demands equally, has great practicality and spreading value.
Drawings
Fig. 1 is a roller bed assembly diagram of the present invention;
fig. 2 is a side view of the roller bed assembly of the present invention;
fig. 3 is a schematic view of the roller bed underframe of the present invention;
FIG. 4 is a schematic view of a running wheel base according to the present invention;
the labels in the figure are: 1-a mould transport plate, 2-a roller bed underframe, 3-a walking wheel, 4-a driving wheel, 5-a walking power system, 6-a walking wheel seat, 601-a wheel seat groove, 7-a walking beam seat and 8-a chain tensioning device.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
In this embodiment, the adopted data is a preferred scheme, but is not used to limit the present invention;
example 1
As shown in fig. 1 to 4, the present embodiment provides a mold transporting device, which includes a mold transporting plate, the mold transporting plate carries and transports a mold, and the mold transporting plate includes a roller bed underframe, and the mold transporting plate is erected on the roller bed underframe; the mold is placed on a mold conveying plate, walking wheels are symmetrically arranged on two sides of the roller way underframe and provide walking power for the mold, and the wheels of the walking wheels form walking guide for mold conveying; the walking wheels comprise a plurality of groups of walking wheels which are arranged on the roller way underframe in parallel, the first group of walking wheels are arranged in the walking guide direction of the mold transportation, the first group of walking wheels are driving wheels, the plurality of groups of walking wheels are connected to the driving wheels step by step through driving chains, and the driving wheels and the walking wheels are connected to form power wheels of the mold transportation device.
In this embodiment, the mold transportation device is a roller conveyor for conveying molds, a roller bed chassis is used as a basic mounting bracket, and is fixedly mounted on the ground by welding with a ground embedded part, and a walking power system is mounted, wherein the walking power system comprises a motor, a transmission shaft and a driving chain, a walking wheel seat for mounting walking wheels is fixed on the roller bed chassis through bolts, one group of walking wheels close to the transmission direction of the mold is a driving wheel of the roller conveyor, and is linked on the power system through the driving chain, and the rest walking wheels are connected on the driving wheel step by step through chains; preferably, four groups of walking wheel sets are symmetrically arranged on each conveying roller way, and the combination of the driving wheels and the walking wheel sets forms a two-stage transmission mechanism, so that the automatic transportation of the die is realized, and the problem that products rapidly flow among production line working stations is solved;
furthermore, each walking wheel is driven by the two-stage transmission mechanism according to the theory of motion of the device, so that the problems that the number of driving wheels is not enough and a mold slips due to the fact that one walking power system is adopted for driving are solved, and the effect of independent wheel driving is achieved.
Example 2
As shown in fig. 1 to 4, the present embodiment provides a mold transporting device, which includes a mold transporting plate, the mold transporting plate carries and transports a mold, and the mold transporting plate includes a roller bed underframe, and the mold transporting plate is erected on the roller bed underframe; the mold is placed on a mold conveying plate, walking wheels are symmetrically arranged on two sides of the roller way underframe and provide walking power for the mold, and the wheels of the walking wheels form walking guide for mold conveying; the walking wheels comprise a plurality of groups of walking wheels which are arranged on the roller way chassis in parallel, a first group of walking wheels are arranged on the walking guide direction of the mold transportation, the first group of walking wheels are driving wheels, the plurality of groups of walking wheels are connected to the driving wheels step by step through driving chains, and the driving wheels and the walking wheels are connected to form power wheels of the mold transportation device integrally.
In the embodiment, the roller bed underframe is provided with a walking wheel seat, the walking wheel seat adopts a rectangular square tube as a stress part, preferably, the walking wheel seat adopts a modular design structure, the appearance, the size and the like of the wheel seat are uniform, and the universality of equipment accessories and components is improved; furthermore, the mold transportation device comprises a walking wheel, a walking wheel bearing seat and a transmission chain wheel which are arranged and combined to form a walking wheel system, the walking wheel system is fixed on the walking wheel seat through bolts, and the walking wheel seat is fixed on a roller way underframe through bolts; the bearing seat and the walking wheel seat are designed to adopt a bolt connecting structure, and the structure and accessories are designed uniformly, so that the installation and the maintenance are convenient, the universality of a production line conveying roller way is improved, and the equipment failure rate is reduced.
In this embodiment, the running wheel seat comprises a running beam seat support, a wheel seat groove is formed in the upper part of the running wheel seat, and the running wheels are arranged in the wheel seat groove and form a three-point connecting point with the running wheel seat; the number of the walking wheel seats is matched with that of the walking wheels, preferably, eight walking beam seats are symmetrically arranged on the whole conveying roller bed in the embodiment, so that the walking of the mold is realized, and the guide effect on the mold is realized.
In the embodiment, the driving chain of the power system is connected with the plurality of walking wheels, the chain tensioning device is arranged between the adjacent walking wheels and controls the tensioning of the driving chain, so that the power loss during power transmission between the walking wheels is reduced, the stable and accurate walking process of the mold is ensured, and the failure rate of the chain is reduced through the chain tensioning device.
In the embodiment, the roller way underframe is used as a stressed member, and the walking power system and the walking wheel seat are arranged on the roller way underframe and connected with the roller way underframe through bolts; the walking power system provides walking power for each walking wheel, and the walking speed of the roller way is adjusted by adopting variable frequency control; preferably, in this embodiment, the frequency conversion control adopts an infinite frequency conversion control technology, and combines an encoder control technology and a PLC automatic program technology, so as to realize remote control of the rollgang, realize a speed self-adjusting function in a traveling process, and ensure stability and safety of the mold in the traveling process; all parts on the roller bed underframe are connected through bolts, so that the maintenance and replacement of accessories such as subsequent bearings are facilitated, and the universality of the equipment is improved.
The above description is only a preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (7)
1. A mould conveying device comprises a mould conveying plate (1), wherein the mould conveying plate (1) bears and conveys a mould, and is characterized by comprising a roller way underframe (2), and the mould conveying plate (1) is erected on the roller way underframe (2); the mold is placed on a mold conveying plate (1), walking wheels (3) are symmetrically arranged on two sides of the roller way underframe (2), the walking wheels (3) provide walking power of the mold, and the wheels of the walking wheels (3) form walking guide of mold conveying; walk capable wheel (3) including a plurality of groups parallel arrangement on roller bed chassis (2), set up on walking the direction of walking of mould transportation and walk capable wheel (3) of first group, the first group is walked capable wheel (3) and is action wheel (4), and a plurality of groups are walked capable wheel (3) and are connected on action wheel (4) step by step through drive chain, action wheel (4) are linked the power wheel as an organic whole mould conveyer with walking capable wheel (3).
2. The mold conveying device according to claim 1, characterized in that a traveling power system (5) is arranged on the roller bed underframe (2), the traveling power system (5) comprises a motor, a transmission shaft and a driving chain, the driving wheel (4) and the plurality of traveling wheels (3) are connected through the driving chain, the motor provides traveling power for the driving wheel (4), the driving wheel (4) is connected with the plurality of traveling wheels (3) for transmission to form a secondary transmission mechanism of the mold conveying device, and traveling power transmission among the plurality of traveling wheels (3) is formed through the secondary transmission mechanism.
3. The mold conveying device according to claim 2, wherein a traveling wheel seat (6) is arranged on the roller way underframe (2), a traveling wheel system is formed by installing and combining a traveling wheel (3), a traveling wheel bearing seat and a driving wheel (4), the traveling wheel system is fixed on the traveling wheel seat (6) through bolts, and the traveling wheel seat (6) is fixed on the roller way underframe (2) through bolts.
4. The mold transportation device according to claim 3, wherein the traveling wheel base (6) comprises a traveling beam base (7) support, a wheel base groove (601) is formed in the upper part of the traveling wheel base (6), and the traveling wheels (3) are arranged in the wheel base groove (601) and form a three-point connection point with the traveling wheel base (6); the number of the walking wheel seats (6) is matched with the number of the walking wheels (3).
5. The mould transport device according to claim 4, characterized in that the active chain of the travelling power system (5) links several running wheels (3), a chain tensioning device (8) is arranged between adjacent running wheels (3), the chain tensioning device (8) controls the tensioning of the active chain, reducing power loss during power transmission between the running wheels (3).
6. The mould transportation device according to claim 4, characterized in that the walking power system (5) and the walking wheel seat (6) are mounted on the roller bed underframe (2) and connected with the roller bed underframe (2) through bolts; the walking power system (5) provides walking power for each walking wheel (3), and the walking speed of the roller way is adjusted by adopting frequency conversion control.
7. The mold conveying device according to claim 5, characterized in that the roller bed underframe (2) is a basic mounting bracket of the mold conveying device, and the roller bed underframe (2) is welded with a ground embedded part and is mounted on the ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222269927.8U CN218859419U (en) | 2022-08-26 | 2022-08-26 | Mould conveyer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222269927.8U CN218859419U (en) | 2022-08-26 | 2022-08-26 | Mould conveyer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218859419U true CN218859419U (en) | 2023-04-14 |
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ID=87373809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222269927.8U Active CN218859419U (en) | 2022-08-26 | 2022-08-26 | Mould conveyer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218859419U (en) |
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2022
- 2022-08-26 CN CN202222269927.8U patent/CN218859419U/en active Active
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