CN202626251U - Quenching tank for chain type conveying stabilizer bar - Google Patents
Quenching tank for chain type conveying stabilizer bar Download PDFInfo
- Publication number
- CN202626251U CN202626251U CN2012201878109U CN201220187810U CN202626251U CN 202626251 U CN202626251 U CN 202626251U CN 2012201878109 U CN2012201878109 U CN 2012201878109U CN 201220187810 U CN201220187810 U CN 201220187810U CN 202626251 U CN202626251 U CN 202626251U
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- China
- Prior art keywords
- chain
- quenching
- stabilizer bar
- oil sump
- quenching tank
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model relates to the technical field of automobile accessory manufacture, in particular to a quenching tank for a chain type conveying stabilizer bar. According to the quenching tank, the goal that the heated vehicle stabilizer bar automatically enters into a quenching liquid for quenching and subsequent process is achieved. The quenching tank is characterized in that an elevating chain is arranged at one end of the outer side of an oil sump; the top of the elevating chain is connected with the head of a rod piece conveying chain positioned in the oil sump; the tail of the rod piece conveying chain is joined with a quenching travel chain; the quenching travel chain is provided with a horizontal section and an inclined section; a scraper slag collecting machine is arranged at the bottom of the oil sump; a sinking tank is formed in the bottom of one end of the oil sump; and an automatic slag discharging machine is arranged in the sinking tank. The quenching tank has the advantages that the structure is simple; a quenching process is stable; products are fully quenched; oxide skin as impurity is automatically cleaned; and the automatic high-efficiency continuous production is realized.
Description
Technical field
The utility model relates to auto parts machinery manufacturing technology field, relates in particular to a kind of chain type and carries the stabilizer bar quenching tank.
Background technology
Existing quenching device generally is to be confirmed by the structure of quenching product; Like patent announcement number is a kind of continous way leaf spring moulding quenching device of CN2187175Y; Forming method is with locating in advance before the moulding of red heat leaf spring, after the moulding, again leaf spring being got into hardening liquid with clip vertical; This device is made up of mechanical manipulator, anchor clamps, cyclic water tank and main frame, and main frame has screwdown, hoisting appliance, propulsive mechanism and quick transfer mechanism.The screwdown top of this device is vertical oil cylinder, and the portion of hoisting appliance also is an oil motor, and propulsive mechanism also is that oil cylinder, tie-beam and connecting rod constitute in addition.And for example patent publication No. is a kind of quenching tank of CN102329934A; Comprise the quenching cell body, be arranged in the intravital water-jet of quenching tank and be arranged on the external and stirring pump that link to each other with the quenching cell body with water-jet respectively through pipeline of quenching tank; This is a kind of spray-type quenching mode; Mainly be to utilize the effect of stirring pump to carry out the cooling of hardening liquid, can be used as in the circulation oil tank system and use that trip quenching mode is not suitable for the quenching operation of the stabilizer bar of long rod structure.Patent announcement number is a kind of quenching apparatus of rod parts of CN1368559A for another example, comprises cooling pool, heating unit, mechanical elevating mechanism and control circuit board, and this device has heating unit; After the quenching rod member is admitted to the anchor clamps of mechanical elevating mechanism; Pass the electromagnetic induction coil that passes to high frequency electric source from top to bottom, get into fast in the cooling oil of cooling pool then, treat rod member whole descend put in place after; Anchor clamps unclamp rod member, and rod member falls into cooling pool voluntarily.This device takes out rod member needs manual could the completion, sends into cooling pool for the product of the more stabilizer bar structure shape of sinuousness and can't accomplish.
Summary of the invention
The purpose of the utility model is to get into the quench problem of postorder of hardening liquid automatically in order to solve vehicle stabilizer bar after the heating, a kind of reasonable in design is provided, can gets into automatically, output automatically, clears up the stabilizer bar quenching device of oil sump automatically.
The above-mentioned technical problem of the utility model mainly is able to solve through following technical proposals: a kind of chain type is carried the stabilizer bar quenching tank; Comprise oil sump; The outside one end that it is characterized in that oil sump is provided with elevator chain, and the top of elevator chain is connected with the rod member input chain head that is positioned at oil sump, and the afterbody of rod member input chain is connected with the walking chain that quenches; The walking chain that quenches is provided with horizontal section and tilting section; The bottom of oil sump is provided with scraper plate collection slag machine, and a bottom portion of oil sump is provided with deep gouge, is provided with automatic mucking machine in the deep gouge.
The circulation oil feeding reservoirs has cooling system, and high-temperature stable bar workpiece rises to the reservoir port upper edge automatically by elevator chain, is transformed into stabilizer bar on the rod member input chain during elevator chain revolution; Rod member input chain is sent into stabilizer bar in the hardening liquid, when the revolution of rod member input chain, is transformed into stabilizer bar on the walking chain that quenches; The walking chain thoroughly quenches workpiece and the output fuel tank by quenching; The horizontal section of quenching walking chain is main cool time section, carries out the calculating of chain speed, horizontal section length by the best cool time, and stabilizer bar is the cooling while moving forward in quenching oil; And utilize tilting section to rise and leave quenching oil, conveyor chain changes direction falls in the next process stabilizer bar.Scraper plate collection slag machine can be regularly cleared up on the automatic mucking machine in the deep gouge and output to impurity such as the oxide debris of quenching box inner bottom part, greases.
A kind of scheme during operation is that elevator chain and the synchronous operation of rod member input chain are during the assembling chain; Calculate the position of getting well the convex slide fastener plate that is equipped with among both; Guarantee alternately to import on the chain smoothly when elevator chain rises to the top to stabilizer bar, be designed to one to the driving chain wheel shaft of elevator chain and rod member input chain, a promptly same main shaft to rod member; Join two pairs of sprocket wheels, inboard pair of sprocket is as rod member input chain drive sprocket.
As preferably, described quenching walking chain tilting section stretches out the oil sump outside, and the carrier bar of the walking chain that quenches colludes chain for the L type.The scraper plate of scraper plate collection slag machine contacts with the fuel tank base plate, and scraper plate adopts band steel or angle steel type, laterally assembling, and when scraper plate collection slag machine adopted two drive sprocket, scraper plate coupled together two chains.
As preferably, the horizontal section of described quenching walking chain and tilting section replace the position and are provided with jockey sprocket.The walking chain that quenches rises to outside the oil sump from the oil sump bottom; Tilting section becomes an obtuse angle with horizontal section, workpiece is missed the hardening liquid of adhesive tape in the tilting section course of conveying; Because the special construction of stabilizer bar; The liquid level of hardening liquid is in the walking chain top 10～30cm that quenches and get final product, in order to reduce the hardening liquid consumption, oil sump quench walk chain the tilting section position or process the close sloping body of gradient.
As preferably, described deep gouge is provided with tipper along the walking chain vertical direction of quenching towards oil sump one side, and mucking machine stretches to the oil sump outside from the deep gouge bottom along tipper automatically.Tipper and level trough intersection are provided with the guiding pinch roller, and mucking machine adopts the chain conveying belt automatically, and conveying belt is provided with hopper, and hopper has the leakage of oil function.
As preferably, be provided with some convex slide fastener plates in the carrier bar of described elevator chain and rod member input chain, elevator chain and rod member input chain are the duplex chain wheel transmission, the convex slide fastener plate that duplex chain wheel cooperates is respectively arranged synchronously in pairs.The boss of convex slide fastener plate is vertical with carrier bar body direction, and the height of boss is greater than the diameter of stabilizer bar.The duplex chain wheel transmission stability is high, and convex slide fastener plate can keep at a certain distance away and be provided with a pair ofly, also can assemble continuously.Paired sprocket diameter on the same main shaft or unequal, the diameter in the outside is big, and inboard diameter is little.
As preferably, be provided with union lever between the convex slide fastener plate of symmetric arrangement in the described double strand chain, the two ends of union lever are separately fixed on two convex slide fastener plates.Have crotch on the union lever, mainly to some special stabilizer bars, like positioning of over-long specification, the balance when guaranteeing operation simultaneously.Elevator chain and rod member input chain are bush roller chain, and elevator chain is identical with the structure of rod member input chain.Because the chain speed in the quenching process is less, adopt bush roller chain to be optimized design to whole device.
As preferably, described L type colludes inner plate or the pin link plate that chain is a bush roller chain.It is that an end of carrier bar is provided with crozier in the same plane of chain plate body that the L type colludes chain, and this crozier is the point of pulling stabilizer bar.The L type of the utility model colludes chain and can adopt inner plate and pin link plate to use simultaneously, in course of conveying, and operation incessantly, the stabilizer bar whenever front end rod member input chain is got into all in time pulls away, and can not overstock.
As preferably, described scraper plate collection slag machine is provided with scraper plate, and the width of scraper plate is greater than the length of stabilizer bar.Scraper plate collection slag machine is strand wheel drive or double-stranded wheel drive, and the width with oil sump is close basically for the scraper plate on the scraper plate collection slag machine, can clean out the foreign material such as oxide debris of whole oil sump bottom during work.
The beneficial effect of the utility model is: utilize chain to replace transmission and come conversion workpiece direction, accomplish the purpose that workpiece quenches, cools off and be transported to specified location, structure is terse; Quenching process is stable; Product quenches fully, and oxide debris impurity is cleared up automatically, has realized the high-efficient automatic continuous production.
Description of drawings
Fig. 1 is a kind of structural representation of the utility model.
Fig. 2 is the plan structure synoptic diagram of the utility model Fig. 1.
Fig. 3 is the A-A sectional structure synoptic diagram of the utility model Fig. 2.
Fig. 4 is the B-B sectional structure synoptic diagram of the utility model Fig. 2.
Fig. 5 is the local structure for amplifying synoptic diagram of the M of the utility model Fig. 1.
Fig. 6 is the local structure for amplifying synoptic diagram of the N of the utility model Fig. 1.
Fig. 7 is the local structure for amplifying synoptic diagram of the Q of the utility model Fig. 2.
Among the figure: 1. elevator chain, 11. promote and drive, and 12. promote sprocket wheels, 2. rod member input chain, 21. convex slide fastener plates; 22. union lever, 23. input sprockets, 3. oil sump, 31. deep gouges, the walking chain 4. quenches; 41. the L type colludes chain, 42. walking sprocket wheels, 5. scraper plate collection slag machine, 6. mucking machine automatically.
Embodiment
Through embodiment, do further bright specifically below to the technical scheme of the utility model.
Referring to Fig. 1, Fig. 2, Fig. 3; A kind of stabilizer bar quenching device of present embodiment; If a rectangular-shaped oil sump 3, oil sump 3 is provided with fluid inlet and liquid outlet, and fluid inlet is connected with output tube, the return line of circulation liquid supply box respectively with liquid outlet; Fill the fluid of quenching usefulness in the oil sump 3, the height of fluid exceeds 25 centimetres at quenching walking chain 4 tops.
One bottom portion of oil sump 3 is provided with deep gouge 31, and deep gouge 31 is by the downward sedimentation setting of oil sump 3 base plates, and deep gouge 31 is along oil sump 3 width settings; Deep gouge 31 comprises one section of level and tilts one section; One section of level becomes 120 degree angles with tilting one section, and is as shown in Figure 4, and the automatic mucking machine 6 of a chain of stations formula is housed in the deep gouge 31; Automatically in the mucking machine 6 hopper clearly is housed, mucking machine 6 stretches to the outside of oil sump 3 along tipper from the bottom of deep gouge 31 automatically.
The bottom of oil sump 3 is provided with scraper plate collection slag machine 5, and scraper plate collection slag machine 5 is provided with the angle steel type scraper plate of level, and the angle steel type scraper plate is whenever adorned one at a distance from 50 centimetres on chain, and the main drive shaft of scraper plate collection slag machine 5 is transverse to the outside of fuel tank 3, and is furnished with drive unit.
The top of scraper plate collection slag machine 5 is provided with the walking chain 4 that quenches; The walking chain 4 that quenches comprises horizontal section and tilting section; Horizontal section becomes 150 degree angles with tilting section; Jockey sprocket is equipped with in horizontal section and tilting section intersection, and the afterbody of tilting section stretches out the outside of oil sump 3, and the drive unit of the walking chain 4 that quenches is contained in the afterbody of tilting section.
Horizontal section one end of walking chain 4 of quenching is established a driven shaft, and two groups of sprocket wheels are housed on the driven shaft, two on every group of sprocket wheel, and one group of sprocket wheel in the outside is walking sprocket wheel 42, one group of inboard sprocket wheel is an input sprocket 23, and is as shown in Figure 7.In order to guarantee the synchronous operation of elevator chain 1 and rod member input chain 2; Be designed to a main drive shaft to the head axle of the tailing axle of elevator chain 1 and rod member input chain 2; Be equipped with on the main drive shaft and promote driving 11, establish two groups of sprocket wheels on the main drive shaft, two every group; Inboard one group is input sprocket 23, and the outside is lifting sprocket wheel 12 for one group.Elevator chain 1 is arranged on the outside of oil sump 3, and the tail end at top is positioned at the top of oil sump 3, and is connected with rod member input chain 2.
The carrier bar of quenching walking chain 4 colludes carrier bar 41 for the L type, and referring to Fig. 6, the L type colludes end edge in the same plane of chain plate body of carrier bar 41 and laterally establishes a crozier, and this crozier is used for spurring stabilizer bar.
Elevator chain 1 is identical with rod member input chain 2 structures; Be provided with convex slide fastener plate 21 in the carrier bar of elevator chain 1 and rod member input chain 2; As shown in Figure 5, convex slide fastener plate 21 is to establish in the middle part of pin link plate and the vertical convex body of chain plate body, and the height of this convex body is greater than the diameter of stabilizer bar; The convex body is provided with the hole, adds a union lever 22 between the convex slide fastener plate 21 of two chain correspondences.
During work, heating back and high-temperature stable bar workpiece rise to the upper edge of reservoir port automatically by elevator chain 1, are transformed into rod member to stabilizer bar during elevator chain 1 revolution and import on the chain 2; Rod member input chain 2 is sent into stabilizer bar downwards in the hardening liquid of fuel tank 3, when 2 revolutions of rod member input chain, is transformed into stabilizer bar on the walking chain 4 that quenches; Walking chain 4 quenches the workpiece along continuous straight runs by quenching; When walking chain 4 tilting sections to quenching, stabilizer bar moves to oblique upper along tilting section, and moving process is missed the hardening liquid on the stabilizer bar; Last stabilizer bar gets into next process by the tilting section output fuel tank of the walking chain 4 that quenches.
The foregoing description is the explanation to the utility model, is not the qualification to the utility model, any protection domain that structure after the simple transformation of the utility model is all belonged to the utility model.
Claims (8)
1. a chain type is carried the stabilizer bar quenching tank; Comprise oil sump (3); The outside one end that it is characterized in that oil sump (3) is provided with elevator chain (1), and the top of elevator chain (1) is connected with rod member input chain (2) head that is positioned at oil sump (3), and the afterbody of rod member input chain (2) is connected with the walking chain (4) that quenches; The walking chain (4) that quenches is provided with horizontal section and tilting section; The bottom of oil sump (3) is provided with scraper plate collection slag machine (5), and a bottom portion of oil sump (3) is provided with deep gouge (31), is provided with automatic mucking machine (6) in the deep gouge (31).
2. chain type according to claim 1 is carried the stabilizer bar quenching tank, it is characterized in that described quenching walking chain (4) tilting section stretches out oil sump (3) outside, and the carrier bar of the walking chain (4) that quenches colludes chain (41) for the L type.
3. chain type according to claim 1 and 2 is carried the stabilizer bar quenching tank, and the horizontal section and the tilting section that it is characterized in that described quenching walking chain (4) replace the position and be provided with jockey sprocket.
4. chain type according to claim 1 and 2 is carried the stabilizer bar quenching tank; It is characterized in that described deep gouge (31) is provided with tipper along walking chain (4) vertical direction of quenching towards oil sump (3) one sides, mucking machine (6) stretches to oil sump (3) outside from deep gouge (31) along tipper automatically.
5. chain type according to claim 1 and 2 is carried the stabilizer bar quenching tank; It is characterized in that described elevator chain (1) and rod member the input chain (2) carrier bar in be provided with some convex slide fastener plates (23); Elevator chain (1) and rod member input chain (2) are the duplex chain wheel transmission, and the convex slide fastener plate (23) that duplex chain wheel cooperates is respectively arranged synchronously in pairs.
6. chain type according to claim 5 is carried the stabilizer bar quenching tank; It is characterized in that being provided with union lever (22) between the convex slide fastener plate (23) of symmetric arrangement in the described double strand chain, the two ends of union lever (22) are separately fixed on two convex slide fastener plates (23).
7. chain type according to claim 2 is carried the stabilizer bar quenching tank, it is characterized in that described L type colludes chain (41) and is the inner plate of bush roller chain or pin link plate.
8. carry the stabilizer bar quenching tank according to claim 1 or 2 or 7 described chain types, it is characterized in that described scraper plate collection slag machine (5) is provided with scraper plate, the width of scraper plate is greater than the length of stabilizer bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201878109U CN202626251U (en) | 2012-04-28 | 2012-04-28 | Quenching tank for chain type conveying stabilizer bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201878109U CN202626251U (en) | 2012-04-28 | 2012-04-28 | Quenching tank for chain type conveying stabilizer bar |
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| Publication Number | Publication Date |
|---|---|
| CN202626251U true CN202626251U (en) | 2012-12-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201878109U Expired - Fee Related CN202626251U (en) | 2012-04-28 | 2012-04-28 | Quenching tank for chain type conveying stabilizer bar |
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| Country | Link |
|---|---|
| CN (1) | CN202626251U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105112823A (en) * | 2015-09-17 | 2015-12-02 | 天津市升发工贸有限公司 | Cooling device for aluminum profiles |
| CN105331785A (en) * | 2015-12-04 | 2016-02-17 | 泸州市诚润机械有限公司 | Quenching machine |
| CN113548435A (en) * | 2021-07-20 | 2021-10-26 | 山东能源重装集团中传矿用设备制造有限公司 | Electromagnetic induction quenching production line |
| CN115216604A (en) * | 2022-07-29 | 2022-10-21 | 湖北天舒感应科技股份有限公司 | Induction quenching device and quenching method for stabilizer bar |
-
2012
- 2012-04-28 CN CN2012201878109U patent/CN202626251U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105112823A (en) * | 2015-09-17 | 2015-12-02 | 天津市升发工贸有限公司 | Cooling device for aluminum profiles |
| CN105331785A (en) * | 2015-12-04 | 2016-02-17 | 泸州市诚润机械有限公司 | Quenching machine |
| CN113548435A (en) * | 2021-07-20 | 2021-10-26 | 山东能源重装集团中传矿用设备制造有限公司 | Electromagnetic induction quenching production line |
| CN115216604A (en) * | 2022-07-29 | 2022-10-21 | 湖北天舒感应科技股份有限公司 | Induction quenching device and quenching method for stabilizer bar |
| CN115216604B (en) * | 2022-07-29 | 2023-12-05 | 湖北天舒感应科技股份有限公司 | Stabilizer bar induction quenching device and quenching method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20190428 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |