CN218855893U

CN218855893U - Automatic material loading radium carving magnetizing machine

Info

Publication number: CN218855893U
Application number: CN202223572186.7U
Authority: CN
Inventors: 易鹏; 郑思源; 程立军; 马烈翔
Original assignee: Hangzhou Magmax Technology Co ltd
Current assignee: Hangzhou Magmax Technology Co ltd
Priority date: 2022-12-27
Filing date: 2022-12-27
Publication date: 2023-04-14
Anticipated expiration: 2032-12-27

Abstract

The application relates to an automatic feeding laser etching magnetizing machine which comprises a feeding mechanism, a laser etching mechanism and a magnetizing mechanism, wherein the feeding mechanism, the laser etching mechanism and the magnetizing mechanism are sequentially communicated; the laser carving mechanism comprises a laser carving operation table, a marking device, a conveying belt, an air cylinder and a push plate, wherein the marking device, the air cylinder and the conveying belt are all installed on the laser carving operation table and used for marking magnetic steel; the magnetizing mechanism comprises a magnetizing operation table, a magnetizing guide rail and a magnetizing coil, the magnetizing guide rail and the magnetizing coil are both arranged on the magnetizing operation table, one end of the magnetizing guide rail is communicated with the marking guide rail, and the magnetizing guide rail penetrates through the magnetizing coil. This application can be automatic operation with magnet steel from material loading, radium carving and three flow of magnetizing, has improved the efficiency of magnet steel production greatly, has reduced artificial cost.

Description

Automatic material loading radium carving magnetizing apparatus

Technical Field

The application relates to the field of magnetic material production equipment, in particular to an automatic feeding laser etching magnetizing machine.

Background

The magnetic steel products are various in types, the corresponding flow processes are mixed in a classified mode, the cycle span is long, and the magnetic steel products are usually produced in a mode of manually matching equipment. For example, in the laser etching process, an operator introduces the magnetic steel product into the clamp in a manual mode or a reciprocating shaking mode, and manually puts the clamp into a laser etching machine for laser etching and marking; in the magnetizing procedure, a magnetic steel product is usually guided into a fixture by a vibrating disk or manually, and the fixture is manually placed into a magnetizing machine for magnetizing.

The production efficiency of the magnetic steel product is low, the labor cost is high, and in operation, the continuity of the process flow is easily low, semi-finished products and sluggish products appear, and the production and storage management is difficult.

Disclosure of Invention

In order to be in succession automatic to magnet steel radium carving and magnetizing, this application provides an automatic feeding radium carving magnetizing apparatus.

The application provides a pair of automatic material loading radium carving magnetization machine adopts following technical scheme:

an automatic feeding laser etching magnetizing machine comprises a feeding mechanism, a laser etching mechanism and a magnetizing mechanism, wherein the feeding mechanism, the laser mechanism and the magnetizing mechanism are sequentially communicated; the laser carving mechanism comprises a laser carving operation table, a marking device, a conveying belt, a cylinder and a push plate, wherein the marking device, the cylinder and the conveying belt are all installed on the laser carving operation table; the magnetizing mechanism comprises a magnetizing operation table, a magnetizing guide rail and a magnetizing coil, the magnetizing guide rail and the magnetizing coil are both installed on the magnetizing operation table, one end of the magnetizing guide rail is communicated with the marking guide rail, the magnetizing guide rail penetrates through the magnetizing coil, and the magnetizing coil is electrified with direct current to form a magnetic field for magnetizing passing magnetic steel.

By adopting the technical scheme, the magnetic steel to be processed is sent to the laser etching operation table through the feeding mechanism, and the cylinder drives the push plate to push the magnetic steel to the position below the marking device; different types of magnetic steel to be processed can be subjected to laser etching in batches, an operator can control the marking device, the marking device performs laser etching operation on the magnetic steel needing laser etching, then the air cylinder drives the push plate to push the magnetic steel to the conveying belt, and the magnetic steel needing no laser etching operation is directly pushed to the conveying belt by the push plate, so that automatic laser etching and transferring of the magnetic steel can be realized, and the laser etching efficiency of the magnetic steel is greatly improved; the magnetic steel is sent into the magnetizing guide rail, and the magnetizing coil is communicated with direct current to form a magnetic field, so that the magnetic steel passing through the magnetizing coil is attached with magnetism, and the magnetizing procedure is completed; the laser etching mechanism and the magnetic charging mechanism are of two communicated modular structures, and the magnetic charging mechanism and the laser etching mechanism can be disassembled and assembled according to actual production needs, so that the production requirements of different products are met; the magnetic steel runs automatically from three processes of feeding, laser etching and magnetizing, manual participation is not needed, the production efficiency of the magnetic steel is greatly improved, and the manual cost is reduced.

Optionally, the magnetizing guide rail is provided with a limiting plate, and the limiting plate is fixedly connected with the opening of the magnetizing guide rail to partially shield the opening of the magnetizing guide rail.

Through adopting above-mentioned technical scheme, at the in-process that the magnet steel removed, the limiting plate can restrict the condition production that the magnet steel extrusion that is located in the guide rail that magnetizes piles up to improve the effect that the magnet steel magnetizes.

Optionally, feed mechanism includes vibration dish, material loading guide rail and straight oscillator, material loading guide rail fixed connection in straight oscillator top, vibration dish, material loading guide rail and radium carving operation panel communicate in proper order.

Through adopting above-mentioned technical scheme, the vibration dish can make magnet steel material loading in proper order, and the straight vibration ware makes the vibration of material loading guide rail, can drive the magnet steel in the material loading guide rail towards radium carving operation panel to reduce the magnet steel and produce the condition of piling up at the material loading in-process, make every magnet steel homoenergetic accomplish and beat the mark process.

Optionally, radium carving operation panel is equipped with the axis body, and the axis body rotates and is connected with the division board, and when the division board did not receive external force, the division board was one side parallel and level that vertical setting and feed mechanism's feed inlet deviated from the push pedal, and when the push pedal promoted towards the conveyer belt, the division board was forced to upturn.

Through adopting above-mentioned technical scheme, at the material loading in-process, the division board naturally hangs down and constitutes a passageway that supplies the magnet steel to remove with the push pedal cooperation, and when the push pedal promoted the magnet steel and gos forward, the division board can force magnet steel and push pedal laminating, accomplishes the location for the magnet steel can be more accurate radium carving.

Optionally, a transfer mechanism for moving the magnetic steel is arranged between the marking guide rail and the magnetizing guide rail, and the marking guide rail and the magnetizing guide rail are vertically arranged and are respectively communicated with the fixed transfer mechanism.

Through adopting above-mentioned technical scheme, transport mechanism can follow the mark guide rail propelling movement to the guide rail that magnetizes with magnet steel to force magnet steel to remove along the length direction who marks the guide rail, thereby make the magnetization that magnet steel can last.

Optionally, the transfer mechanism includes a positioning part, a driving part and a pushing part, the positioning part is fixedly connected to the magnetizing operation table and is respectively communicated with the marking guide rail and the magnetizing guide rail, and the driving part is connected with the pushing part to drive the pushing part to move towards the feeding port of the magnetizing guide rail.

Through adopting above-mentioned technical scheme, the magnet steel on the mark guide rail of beating is the single row setting, and the push pedal can be with granular magnet steel push to form multiseriate setting in the guide rail that magnetizes to improve the range density of magnet steel in the guide rail that magnetizes, improve the efficiency of magnetizing of magnet steel.

Optionally, the laser etching operation table is further provided with a protective cover for separating the laser etching operation table, the magnetizing operation table is provided with a magnetizing box, and the magnetizing box is buckled on the magnetizing coil.

Through adopting above-mentioned technical scheme, the protection casing can separate radium carving region and external environment, reduces the influence of environment to radium carving on the one hand, improves radium carving's accuracy, and on the other hand can keep operating personnel, and the case that magnetizes protects magnetizing coil and the magnet steel that is magnetizing, and the impurity that reduces external environment is adsorbed to magnetizing coil or magnet steel and causes the risk of damage.

Optionally, the blanking mechanism includes a rotating electrical machine and a drive roll, the rotating electrical machine is mounted on the magnetizing operation table, an output shaft of the rotating electrical machine is fixedly connected with the drive roll, and the drive roll is flush with one end of the magnetizing guide rail, which is far away from the positioning piece.

By adopting the technical scheme, the rotating motor drives the driving roller to rotate, the magnetized magnetic steel forms strip-shaped magnetic steel and is overlapped on the surface of the driving roller, and the driving roller rotates to drive the magnetic steel to move, so that the blanking is completed.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the automatic laser etching and transferring of the magnetic steel can be realized, and the laser etching efficiency of the magnetic steel is greatly improved; the magnetic steel is sent into the magnetizing guide rail, and the magnetizing coil is communicated with direct current to form a magnetic field, so that the magnetic steel passing through the magnetizing coil is attached with magnetism, and the magnetizing process is finished;

2. the magnetic steel automatically runs in three processes of feeding, laser etching and magnetizing, manual participation is not needed, the production efficiency of the magnetic steel is greatly improved, and the manual cost is reduced;

3. in the moving process of the magnetic steel, the limiting plate can limit the generation of the extrusion stacking condition of the magnetic steel positioned in the magnetizing guide rail so as to improve the magnetizing effect of the magnetic steel;

4. the laser etching mechanism and the magnetizing mechanism are of two communicated modular structures, and the magnetizing mechanism and the laser etching mechanism can be disassembled and assembled according to actual production needs, so that the production requirements of different magnetic steel products are met, and the application range of the magnetic steel product is expanded;

5. treat different kinds of magnet steel of processing and can radium carving in batches, operating personnel can control and beat the mark ware, beat the mark ware and carry out radium carving operation to the magnet steel that needs radium carving, cylinder drive push pedal pushes away the magnet steel to the conveyer belt afterwards, and the magnet steel that need not radium carving operation then by the push pedal directly push away the conveyer belt on, can realize the automation radium carving and the transportation of magnet steel.

Drawings

FIG. 1 is a schematic structural diagram of an automatic loading laser etching magnetizing apparatus according to the present application.

Fig. 2 is a schematic structural diagram of the laser etching mechanism of the present application.

Fig. 3 is an enlarged schematic view of the transfer mechanism of the present application.

Fig. 4 is a schematic structural diagram of the magnetic charging mechanism of the present application.

Description of reference numerals: 1. a feeding mechanism; 11. a vibrating pan; 12. a feeding guide rail; 13. a straight vibration device; 2. a laser engraving mechanism; 21. laser etching operation table; 22. a conveyor belt; 221. a stationary frame portion; 222. a transfer section; 23. a cylinder; 24. pushing the plate; 25. a support table; 26. a marker; 27. a partition plate; 28. marking a guide rail; 29. a protective cover; 3. a magnetizing mechanism; 31. a magnetizing console; 32. magnetizing the guide rail; 33. a magnetizing coil; 34. a limiting plate; 35. a magnetizing box; 4. a transfer mechanism; 41. a positioning member; 42. a drive member; 43. a pusher member; 5. a blanking mechanism; 51. a drive roll; 52. a driven roller; 53. a rotating electric machine.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses automatic material loading radium carving magnetizing apparatus.

Referring to fig. 1, the automatic feeding laser etching magnetizing machine comprises a feeding mechanism 1, a laser etching mechanism 2, a magnetizing mechanism 3 and a discharging mechanism 5. Feed mechanism 1 and radium carving mechanism 2 intercommunication, feed mechanism 1 sends into the magnet steel of treating processing and carries out radium carving operation in radium carving mechanism 2. The laser etching mechanism 2 is communicated with the magnetizing mechanism 3, magnetic steel after laser etching is conducted is led into the magnetizing mechanism 3, current is led into the magnetizing mechanism 3 to form a magnetic field, the magnetic steel entering the magnetizing mechanism 3 is magnetic, and the magnetic steel is sequentially adsorbed to form a long strip shape. The blanking mechanism 5 drives the processed magnetic steel to be led out of the magnetizing mechanism 3, and the laser engraving and magnetizing operation of the magnetic steel is efficiently and automatically completed.

Referring to fig. 2, the feeding mechanism 1 includes a vibration disk 11, a feeding guide rail 12 and a straight vibration device 13, the vibration disk 11 is fixed on one side of the laser etching mechanism 2 facing, the vibration disk 11 is communicated with the feeding guide rail 12, and the feeding guide rail 12 is connected with the laser etching mechanism 2. The straight vibrator 13 is fixedly connected to the bottom of the feeding guide rail 12 and used for vibrating and feeding the magnetic steel to be processed into the laser etching mechanism 2.

The laser etching mechanism 2 comprises a laser etching operation table 21, a conveying belt 22, an air cylinder 23 and a push plate 24, wherein the air cylinder 23 is bolted on the laser etching operation table 21. The conveyor belt 22 comprises a static frame part 221 and a conveying part 222, the static frame part 221 is fixedly connected to the laser etching operation table 21, and the conveying part 222 circularly rotates around the static frame part 221 to convey the magnetic steel after laser etching is completed. The laser etching operation table 21 is fixedly connected with a supporting table 25, the conveyor belt 22 and the air cylinder 23 are respectively and fixedly installed on two corresponding sides of the supporting table 25, and the top of the conveying part 222 is coplanar with the top of the supporting table 25. The discharge hole of the feeding guide rail 12 is communicated with the supporting platform 25, so that the magnetic steel to be processed can be guided into the supporting platform 25. The output end of the air cylinder 23 is fixedly connected with a push plate 24, the push plate 24 is connected with the support platform 25 in a sliding mode, the air cylinder 23 drives the push plate 24 to slide towards the direction of the conveyor belt 22, and therefore the magnetic steel is pushed onto the conveyor belt 22 and conveyed to the next working procedure. Supporting bench 25 fixed connection beats the mark ware 26, and beat mark ware 26 and just to supporting bench 25 setting, beat mark ware 26 and cylinder 23 electricity and be connected, and cylinder 23 drive push pedal 24 promotes magnet steel to beating mark ware 26 bottom, and when beating mark ware 26 and detecting magnet steel, beat mark ware 26 and carry out radium carving operation to the magnet steel. The magnet steel completing the laser etching is pushed by the push plate 24 again to be conveyed to the conveyor belt 22, and the cylinder 23 drives the push plate 24 to be recovered to complete one stroke.

The limit that push pedal 24 is close to conveyer belt 22 one side is the straight flange parallel with material loading guide rail 12, and radium carving operation panel 21 is equipped with the axis body parallel with material loading guide rail 12, leave the interval between axis body and the brace table 25, the axis body rotates and is connected with division board 27, and under the condition that division board 27 does not receive external force, division board 27 is vertical setting, and division board 27 and the cooperation of push pedal 24 have formed the passageway that supplies the magnet steel to get into brace table 25 from the material loading mouth. When the push pedal 24 of 23 drive of cylinder, push away the magnet steel to the ware of reaching standard below, accomplish to beat the mark after, push away the magnet steel on conveyer belt 22 again.

The stationary frame part 221 of the conveyor belt 22 is bolted with a marking guide rail 28, and the side of the marking guide rail 28 close to the push plate 24 is communicated with the support table 25, so that magnetic steel can be pushed into the marking guide rail 28 of the conveyor belt 22. Radium carving operation panel 21 is connected with protection casing 29, and protection casing 29 fixed connection is in radium carving operation panel 21's circumference to guarantee that magnet steel does not receive external influence at the in-process of radium carving, protect operating personnel's safety simultaneously.

Referring to fig. 3 and 4, the marking guide rail 28 passes through the protective cover 29 and is connected with the magnetizing mechanism 3, the magnetizing mechanism 3 includes a magnetizing operation table 31, a magnetizing guide rail 32 and a magnetizing coil 33, the magnetizing coil 33 is fixedly connected to the magnetizing operation table 31, and the magnetizing guide rail 32 is fixedly connected to the magnetizing operation table 31 through a bracket. A limiting plate 34 is arranged at an opening of the magnetizing guide rail 32, and the limiting plate 34 is fixedly connected with the magnetizing guide rail 32 along the length direction of the magnetizing guide rail 32, so that the limiting plate 34 partially covers the opening of the magnetizing guide rail 32.

The magnetizing guide rail 32 penetrates through the magnetizing coil 33, the magnetizing coil 33 is communicated with direct current, so that a strong magnetic field is formed inside the magnetizing coil 33, magnetic steel passing through the magnetizing guide rail 32 is attached with magnetism, and the end and the tail of the magnetic steel are mutually adsorbed to form strip-shaped magnetic steel. A magnetizing box 35 is arranged outside the magnetizing coil 33, and the magnetizing box 35 is fixed on the magnetizing operation table 31 and used for protecting the magnetizing coil 33.

Still be equipped with transport mechanism 4 between mechanism 3 and the radium carving mechanism 2 magnetizes, transport mechanism 4 includes setting element 41, driving piece 42 and impeller 43, magnetize guide rail 32 and beat mark guide rail 28 and be perpendicular setting, and the width that magnetizes guide rail 32 is greater than the width of beating mark guide rail 28, in order to improve the quantity that magnetizes guide rail 32 transmission magnet steel, magnetize guide rail 32 and beat mark guide rail 28 all with setting element 41 upper surface butt, magnetize guide rail 32, beat mark guide rail 28 and setting element 41 and be located the coplanar.

The driving member 42 is fixedly connected to the magnetizing operation table 31, the pushing member 43 is bolted to the output end of the driving member 42, and the pushing member 43 is connected to the positioning member 41 in a sliding manner in a direction toward the magnetizing guide rail 32, so as to push the magnetic steel into the magnetizing guide rail 32.

The blanking mechanism 5 comprises a driving roller 51, a driven roller 52 and a rotating motor 53, the rotating motor 53 is fixedly connected to the magnetizing operation table 31, an output shaft of the rotating motor 53 is fixedly connected with the driving roller 51 to drive the driving roller 51 to rotate, the driven roller 52 is positioned at the top of the driving roller 51, the driven roller 52 is rotatably connected with a shell of the rotating motor 53, a rotating axis of the driven roller 52 and a rotating axis of the driving roller 51 are positioned on the same vertical plane and are arranged in parallel, a space for magnetic steel after magnetizing to pass through is reserved between the driven roller 52 and the driving roller 51, and the end part of the driving roller 51 and the end part of the magnetizing guide rail 32 are flush.

The implementation principle of the embodiment is as follows: the magnetic steels are sequentially guided into the plane of the support platform 25 from the vibration disk 11, and are arranged in a row under the matching of the partition plate 27 and the push plate 24. The push plate 24 pushes the magnetic steel to the position below the marking device 26, the marking device 26 conducts laser marking on the surface of the magnetic steel, then the push plate 24 pushes the magnetic steel to the conveying part 222 of the conveying belt 22, and the magnetic steel moves along the length direction of the marking guide rail 28 along with the rotation of the conveying belt 22.

The magnetic steel is sent to the surface of the positioning part 41, and the driving part 42 drives the pushing part 43 to do reciprocating motion, so as to push the magnetic steel towards the magnetizing guide rail 32. The magnetizing coil 33 is energized with direct current, so that the magnetic steel on the magnetizing guide rail 32 generates magnetism under the action of a magnetic field, and the magnetic steel bars are formed by head-to-tail adsorption connection. The rotating motor 53 drives the driving roller 51 to rotate, so that the magnetized magnetic steel transfer position production line is completed.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an automatic material loading radium carving magnetizing apparatus which characterized in that: the laser engraving machine comprises a feeding mechanism (1), a laser engraving mechanism (2) and a magnetizing mechanism (3), wherein the feeding mechanism (1), the laser mechanism and the magnetizing mechanism (3) are sequentially communicated;

the laser etching mechanism (2) comprises a laser etching operation table (21), a marking device (26), a conveying belt (22), a cylinder (23) and a push plate (24), wherein the marking device (26), the cylinder (23) and the conveying belt (22) are all installed on the laser etching operation table (21), the marking device (26) is arranged towards the upper surface of the laser etching operation table (21) and used for marking magnetic steel, the push plate (24) is connected with the output end of the cylinder (23), the cylinder (23) drives the push plate (24) to move towards the conveying belt (22) so as to push the magnetic steel to a marking guide rail (28) on the conveying belt (22), the conveying belt (22) is provided with a marking guide rail (28), and the marking guide rail (28) is communicated with the laser etching operation table (21);

magnetizing mechanism (3) are including magnetizing operation panel (31), magnetizing guide rail (32) and magnetizing coil (33) are all installed in magnetizing operation panel (31), the one end and the mark guide rail (28) intercommunication of magnetizing guide rail (32), magnetizing guide rail (32) pass magnetizing coil (33), magnetizing coil (33) circular telegram direct current forms the magnet steel that magnetic field is the process and magnetizes.

2. The automatic loading radium carving magnetizing machine of claim 1, characterized in that: the magnetizing guide rail (32) is provided with a limiting plate (34), and the limiting plate (34) is fixedly connected with the opening of the guide rail to partially shield the opening of the guide rail.

3. The automatic loading radium carving magnetizing machine of claim 1, characterized in that: feed mechanism (1) is including vibration dish (11), material loading guide rail (12) and straight oscillator (13), material loading guide rail (12) fixed connection is in straight oscillator (13) top, and vibration dish (11), material loading guide rail (12) and radium carving operation panel (21) communicate in proper order.

4. The automatic feeding laser etching magnetizing machine according to claim 1, characterized in that: radium carving operation panel (21) are equipped with the axis body, the axis body rotates and is connected with division board (27), and when division board (27) do not receive external force, division board (27) are vertical setting and feed inlet of feed mechanism (1) and deviate from one side parallel and level of push pedal (24), and when push pedal (24) promoted towards conveyer belt (22), division board (27) forced upturns.

5. The automatic loading radium carving magnetizing machine of claim 1, characterized in that: beat and be equipped with transport mechanism (4) that are used for removing the magnet steel between mark guide rail (28) and the guide rail that magnetizes (32), beat mark guide rail (28) and magnetize guide rail (32) and be perpendicular setting respectively with deciding transport mechanism (4) intercommunication.

6. The automatic loading radium carving magnetizing machine of claim 5, characterized in that: the transfer mechanism (4) comprises a positioning piece (41), a driving piece (42) and a pushing piece (43), the positioning piece (41) is fixedly connected to the magnetizing operation table (31) and is respectively communicated with the marking guide rail (28) and the magnetizing guide rail (32), and the driving piece (42) is connected with the pushing piece (43) to drive the pushing piece (43) to move towards a feeding hole of the magnetizing guide rail (32).

7. The automatic loading radium carving magnetizing machine of claim 1, characterized in that: the laser carving operation table (21) is further provided with a protective cover (29) for separating the laser carving operation table (21), the magnetizing operation table (31) is provided with a magnetizing box (35), and the magnetizing box (35) is buckled on the magnetizing coil (33).

8. The automatic feeding laser etching magnetizing machine according to claim 1, characterized in that: magnetizing mechanism (3) are connected with unloading mechanism (5), unloading mechanism (5) include rotating electrical machines (53), drive roll (51), install in magnetizing operation panel (31) rotating electrical machines (53), the output shaft and the drive roll (51) fixed connection of rotating electrical machines (53), drive roll (51) and magnetizing guide rail (32) keep away from the one end parallel and level of setting element (41).