A kind of automatic wicking pedicure all-in-one machine of coil
Original bill application number: 2017100030369
The original bill applying date: on January 4th, 2017
Original bill applicant: Dongguan University of Technology
Original bill application title: a kind of coil stablizes the automatic soldering machine of noresidue.
Technical field
The present invention relates to the processing equipment field of coil more particularly to a kind of automatic wicking pedicure all-in-one machines of coil.
Background technique
It is also more and more to the demand of wire coil in industry with the development of science and technology industrial expansion, and metal
Coil will generally carry out wicking operation, but existing wire coil immersion tin device complex structural designs, operate it is very troublesome,
Mechanical breakdown incidence is high, increases the input amount of flight-line maintenance expense, and working efficiency is low, design it is not reasonable, using having
Certain limitation, in view of defect existing for above-mentioned ratchet mechanism;Chinese invention notification number CN203621691 discloses one
Kind Full-automatic tin-immersion machine, including cabinet, feed mechanism, feeding distribution mechanism, Shang Xi mechanism, control system, tin sticky mechanism, the detection of tin face
Mechanism;Although this mode meets the needs of modernization automated production to a certain extent, using magnetic suction plate
Attract the mode of product tin sticky, easily cause product to fall because drawing shakiness, is seriously not suitable for being applied to enameled wire, also can not
The residual for solving wicking port paint ball is existing.
Summary of the invention
It is an object of the present invention to provide a kind of automatic wicking pedicure all-in-one machine of coil, design specially with the material containing of fitting coils
Block, and carriage and apparatus for feeding with the cooperation of material containing block are set on the rack, it is arranged in the lower section of carriage and matches with coil
The immersion tin device of conjunction, and immersion tin device includes tin scraping part, by material containing block ensure coil in the stability of wicking process,
The phenomenon that can be avoided wicking port residual by tin scraping part, while can be realized automation wicking processing, it is adapted to advise greatly
The production of mould.
In order to achieve the goal above, the technical solution adopted by the present invention are as follows: a kind of automatic wicking pedicure all-in-one machine of coil, it
It including rack (1) and distribution control box (2), is provided in the rack (1) carriage (5), the carriage (5) and load
Expect block (3) cooperation, the material containing hole with coil (4) cooperation is uniformly offered on the material containing block (3), and set in rack (1)
Be equipped with the apparatus for feeding (6) with material containing block (3) cooperation on carriage (5), in the middle part of the carriage (5) lower section be provided with
The immersion tin device (8) of coil (4) cooperation in material containing block (3) on carriage (5), the immersion tin device (8) include setting
Tin pond lifting cylinder (30) on rack (1), tin pond lifting cylinder (30) top is connected with Xi Chi (31), described
It is provided with tin scraper (36) right above Xi Chi (31), the tin scraper (36) is arranged on tin scraping fore-aft travel seat (35), institute
The tin scraping fore-aft travel seat (35) stated is mounted on tin scraping guide rail (34), and the tin scraping guide rail (34) is arranged on rack (1)
Tin scraping frame (32) on, and the tin scraping fore-aft travel cylinder with tin scraping sliding seat (35) cooperation is provided on tin scraping frame (32)
(33), the apparatus for feeding (6), tin pond lifting cylinder (30) and tin scraping fore-aft travel cylinder (33) are connected to distribution control box
(2).
Further, the charge chute of material containing block (3) cooperation of two groups and rollover is provided in the rack (1), it is described
Carriage (5) be electromagnetism brandreth, and carriage (5) is connected to distribution control box (2).
Further, it is provided on the left of the immersion tin device (8) and the line in the material containing block (3) on carriage (5)
The detection device (9) of (4) cooperation is enclosed, the detection device (9) includes the detection lifting cylinder being arranged on rack (1)
(37), detection lifting seat (38), the front and back of the detection lifting seat (38) are connected on the detection lifting cylinder (37)
End is provided with the detection clamper (39) with material containing block (3) cooperation, and detection lifting seat (38) is provided centrally with CCD detector
(40), the detection lifting cylinder (37), detection clamper (39) and CCD detector (40) are connected to distribution control box (2).
Further, have on the right side of the immersion tin device (8) and the coil (4) in the material containing block (3) on carriage (5)
The pedicure device (7) of cooperation, the pedicure device (7) include that the pedicure being arranged on rack (1) clamps lifting cylinder (21),
It is connected with pedicure clamper (22) in pedicure clamping lifting cylinder (21), the left and right sides of the pedicure clamper (22)
It is provided with cutter head, the cutter head is connected with cutter seat (29), and the cutter seat (29) is uniform
Cutter block with coil (4) cooperation on material containing block (3) is installed, and the cutter block mistake on two groups of cutter seats (29) is distributed and closed,
Pedicure clamping lifting cylinder (21), pedicure clamper (22) and the cutter head is connected to distribution control box (2).
Further, the cutter head includes the cutter lifting cylinder (23) being arranged on rack (1), described
Cutter lifting cylinder (23) above be connected with cutter lifting seat (24), be provided on the cutter lifting seat (24) cutter a left side
Right moving cylinder (25), described cutter or so moving cylinder (25) are connected with cutter or so sliding seat (26), the cutter
Cutter fore-aft travel cylinder (27) is provided in left and right sliding seat (26), the cutter fore-aft travel cylinder (27), which is connected with, to be cut
Knife fore-aft travel seat (28), the cutter seat (29) are arranged on cutter fore-aft travel seat (28), the cutter lifting air
Cylinder (23), cutter or so moving cylinder (25) and cutter fore-aft travel cylinder (27) are connected to distribution control box (2).
Further, the apparatus for feeding (6) includes the feed fore-aft travel cylinder (12) being arranged on rack (1),
The feed fore-aft travel cylinder (12), which is connected with, is fed fore-aft travel seat (13), on the feed fore-aft travel seat (13)
It is provided with feed left and right moving cylinder (14), the feed left and right moving cylinder (14) is connected with feed left and right sliding seat
(15), the card slot with material containing block (3) cooperation, the feed fore-aft travel are provided in the feed left and right sliding seat (15)
Cylinder (12) and feed left and right moving cylinder (14) are connected to distribution control box (2).
Further, it is provided on the right side of the detection device (9) and material containing block (3) cooperation on carriage (5)
Cutting agency, the cutting agency include the blanking material ejection cylinder for being arranged on rack (1) and passing through carriage (5) right end
(16), product collection box (10) is provided on the right side of the blanking material ejection cylinder (16), top is combined with material containing block recycling dress
It sets (11), and the top of blanking material ejection cylinder (16) and the position of material containing block (3) cooperation are electromagnet block, the blanking liftout
Cylinder (16) and material containing block recyclable device (11) are connected to distribution control box (2).
Further, the material containing block recyclable device (11) includes being arranged in the mutually matched material containing in rack (1) top
Block recycles conveyer belt (18) and material containing block recycling feeder motor (19), and material containing block recycling conveyer belt (18) is located at blanking liftout gas
The right side of cylinder (16), the material containing block, which recycles, to be combined with material containing block recycling pusher cylinder (17), carries on the left of conveyer belt (18)
The right end of material block recycling conveyer belt (18) is combined with material containing block recycling block (20), and the material containing block recycles pusher cylinder (17)
Distribution control box (2) are connected to material containing block recycling feeder motor (19).
The invention has the benefit that
1, design specially with the material containing block of fitting coils, and on the rack be arranged with material containing block cooperation carriage and feed dress
It sets, in the immersion tin device of the lower section of carriage setting and fitting coils, and immersion tin device includes tin scraping part, passes through material containing block
Ensure that coil can be avoided the phenomenon that wicking port remains by tin scraping part in the stability of wicking process, while can
It realizes automation wicking processing, is adapted to produce on a large scale.
2, the design of charge chute facilitates coil and is packed into material containing block, and the Electromagnetic Design of carriage can prevent material containing
Block biased on carriage, it is ensured that the accuracy of wicking.
3, the design of detection device, structure is simple, easy to operate, can be very good to detect wicking by CCD detector
Coil outer shape that treated, it is ensured that the quality of product.
4, the design of pedicure device can carry out pedicure processing to coil, realize pedicure wicking integrated treatment, further
The efficiency of coil processing is improved, and the cutter block mistake on two groups of cutter seats sets up meter separately, can be realized during pedicure mutually
Balance, prevents from leading to winding deformation during pedicure.
5, the structure of pedicure head is simple, easy to operate, can be realized all around and up and down adjustment, and then can
Ensure the precision of pedicure.
6, the structure of apparatus for feeding is simple, easy to operate, can be realized the set a distance feed of material containing block, and then can be improved
The cooperation precision of material containing block and immersion tin device.
7, the structure of cutting agency is simple, easy to operate, passes through the production on later group material containing block by cooperation apparatus for feeding
Product on previous group material containing block is ejected into collection box and is collected by product, while can also be recycled material containing block, energy
The case where enough realize continues blanking, is not in the interference of front and back material containing block.
8, the structure of material containing block recyclable device is simple, easy to operate, the neat recycling of material containing block can be placed in material containing
Block recycles the front of block, is convenient for subsequent use.
Detailed description of the invention
Fig. 1 is a kind of stereoscopic schematic diagram of the automatic wicking pedicure all-in-one machine of coil.
Fig. 2 is the stereoscopic schematic diagram of apparatus for feeding and cutting agency.
Fig. 3 is the stereoscopic schematic diagram of pedicure device.
Fig. 4 is the stereoscopic schematic diagram of immersion tin device and detection device.
Fig. 5 is that material containing block installs the stereoscopic schematic diagram after coil.
Label character as shown in the figure indicates are as follows: 1, rack;2, distribution control box;3, material containing block;4, coil;5, carriage;
6, apparatus for feeding;7, pedicure device;8, immersion tin device;9, detection device;10, product collection box;11, material containing block recyclable device;
12, it is fed fore-aft travel cylinder;13, it is fed fore-aft travel seat;14, it is fed left and right moving cylinder;15, it is fed left and right sliding seat;
16, blanking material ejection cylinder;17, material containing block recycles pusher cylinder;18, material containing block recycles conveyer belt;19, material containing block recycling conveying electricity
Machine;20, material containing block recycles block;21, pedicure clamps lifting cylinder;22, pedicure clamper;23, cutter lifting cylinder;24, it cuts
Knife lifting seat;25, cutter or so moving cylinder;26, cutter or so sliding seat;27, cutter fore-aft travel cylinder;28, before cutter
Sliding seat afterwards;29, cutter seat;30, tin pond lifting cylinder;31, Xi Chi;32, tin scraping frame;33, tin scraping fore-aft travel cylinder;34,
Tin scraping guide rail;35, tin scraping fore-aft travel seat;36, tin scraper;37, lifting cylinder is detected;38, lifting seat is detected;39, detection folder
Holder;40, CCD detector.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, with reference to the accompanying drawing to the present invention into
Row detailed description, the description of this part be only it is exemplary and explanatory, should not have any limitation to protection scope of the present invention
Effect.
As Figure 1-Figure 5, specific structure of the invention are as follows: a kind of automatic wicking pedicure all-in-one machine of coil, it includes machine
Frame 1 and distribution control box 2 are provided with carriage 5 in the rack 1, and the carriage 5 and material containing block 3 cooperate, described
The material containing hole cooperated with coil 4 is uniformly offered on material containing block 3, and is provided in rack 1 and the material containing block 3 on carriage 5
The apparatus for feeding 6 of cooperation, the 5 middle part lower section of carriage is provided with to be cooperated with the coil 4 in the material containing block 3 on carriage 5
Immersion tin device 8, the immersion tin device 8 includes the tin pond lifting cylinder 30 that is arranged in rack 1, the tin pond lifting air
It is connected with tin pond 31 above cylinder 30, tin scraper 36 is provided with right above the tin pond 31, the setting of tin scraper 36 is being scraped
On tin fore-aft travel seat 35, the tin scraping fore-aft travel seat 35 is mounted on tin scraping guide rail 34, and the tin scraping guide rail 34 is set
It sets on the tin scraping frame 32 in rack 1, and is provided with the tin scraping fore-aft travel gas cooperated with tin scraping sliding seat 35 on tin scraping frame 32
Cylinder 33, the apparatus for feeding 6, tin pond lifting cylinder 30 and tin scraping fore-aft travel cylinder 33 are connected to distribution control box 2.
Preferably, the charge chute of the cooperation of material containing block 3 of two groups and rollover, the conveying are provided in the rack 1
Frame 5 is electromagnetism brandreth, and carriage 5 is connected to distribution control box 2.
Preferably, the left side of the immersion tin device 8 is provided with and the cooperation of coil 4 in the material containing block 3 on carriage 5
Detection device 9, the detection device 9 include the detection lifting cylinder 37 being arranged in rack 1, the detection lifting cylinder
Detection lifting seat 38 is connected on 37, the front and back end of the detection lifting seat 38 is provided with the detection cooperated with material containing block 3 and presss from both sides
Holder 39, detection lifting seat 38 are provided centrally with CCD detector 40, the detection lifting cylinder 37, detection clamper 39
Distribution control box 2 is connected to CCD detector 40.
Preferably, there is the pedicure cooperated with the coil 4 in the material containing block 3 on carriage 5 on the right side of the immersion tin device 8
Device 7, the pedicure device 7 include the pedicure clamping lifting cylinder 21 being arranged in rack 1, and the pedicure clamps lifting
Pedicure clamper 22 is connected on cylinder 21, the left and right sides of the pedicure clamper 22 is provided with cutter head, described
Cutter head be connected with cutter seat 29, the cutter seat 29 is uniformly equipped with and the coil 4 on material containing block 3 cooperates
Cutter block, and cutter block mistake on two groups of cutter seats 29 is distributed and is closed, and the pedicure clamps lifting cylinder 21, pedicure clamper
22 and cutter head be connected to distribution control box 2.
Preferably, the cutter head includes the cutter lifting cylinder 23 being arranged in rack 1, the cutter
It is connected with cutter lifting seat 24 above lifting cylinder 23, is provided with cutter or so moving cylinder on the cutter lifting seat 24
25, described cutter or so moving cylinder 25 is connected with cutter or so sliding seat 26, sets in described cutter or so sliding seat 26
It is equipped with cutter fore-aft travel cylinder 27, the cutter fore-aft travel cylinder 27 is connected with cutter fore-aft travel seat 28, described
Cutter seat 29 is arranged on cutter fore-aft travel seat 28, the cutter lifting cylinder 23, cutter or so moving cylinder 25 and cuts
Knife fore-aft travel cylinder 27 is connected to distribution control box 2.
Preferably, the apparatus for feeding 6 includes the feed fore-aft travel cylinder 12 being arranged in rack 1, and described gives
It is connected with feed fore-aft travel seat 13 into fore-aft travel cylinder 12, feed left and right is provided on the feed fore-aft travel seat 13
Moving cylinder 14, the feed left and right moving cylinder 14 are connected with feed left and right sliding seat 15, described feed or so activity
The card slot cooperated with material containing block 3, the feed fore-aft travel cylinder 12 and feed left and right moving cylinder 14 are provided on seat 15
It is connected to distribution control box 2.
Preferably, the right side of the detection device 9 is provided with the cutting agency cooperated with the material containing block 3 on carriage 5,
The cutting agency includes the blanking material ejection cylinder 16 for being arranged in rack 1 and passing through 5 right end of carriage, the blanking top
The right side of material cylinder 16 is provided with product collection box 10, top is combined with material containing block recyclable device 11, and blanking material ejection cylinder 16
Top and the position that cooperates of material containing block 3 be electromagnet block, the blanking material ejection cylinder 16 and material containing block recyclable device 11 connect
It is connected to distribution control box 2.
Preferably, the material containing block recyclable device 11 includes setting in the mutually matched material containing block recycling in 1 top of rack
Conveyer belt 18 and material containing block recycle feeder motor 19, and material containing block recycling conveyer belt 18 is located at the right side of blanking material ejection cylinder 16,
The left side of the material containing block recycling conveyer belt 18 is combined with material containing block recycling pusher cylinder 17, material containing block recycles conveyer belt 18
Right end is combined with material containing block recycling block 20, and the material containing block recycling pusher cylinder 17 and material containing block recycling feeder motor 19 connect
It is connected to distribution control box 2.
When specifically used, first material containing block 3 is placed into trough, coil 4 to be processed is manually then put into load
Expect in block 3, material containing block 3 is placed on carriage 5 by manual or feeding manipulator later, then passes through apparatus for feeding 6
It drives material containing block 3 to be fed to the top of pedicure device 7 to the left, lifting cylinder 21 is clamped by pedicure and is driven on pedicure clamper 22
It rises and clamps material containing block 3, two groups of 29 coactions of cutter seat are then driven by cutter head, and then make cutter block by line
Extra cutaway is enclosed, drives material containing block 3 to continue to be fed to 8 top of immersion tin device by apparatus for feeding 6 later, first passes through tin
Pond lifting cylinder 30 drives tin pond 31 to rise, and is dipped into coil in tin pond 31 and completes wicking processing, later declines tin pond 31,
Then 36 fore-aft travel of tin scraper is driven by tin scraping fore-aft travel cylinder 33, the extra tin liquor in 4 lower section of coil is scraped back
In tin pond 31, wicking is handled at least 3 times or more, after completing wicking processing, drives material containing block to continue to be fed by apparatus for feeding 6
To the top of detection device 9, drives detection clamper 39 to clamp material containing block 3 by detection lifting cylinder 37, then pass through
Material containing block is continued the left end for being fed to carriage 5 again later, then passed through by the outer shape of 40 detection coil of CCD detector
Material containing block 3 is sucked blanking material ejection cylinder 16, while second piece of material containing block 3 repeats aforesaid operations, when second piece of material containing block 3 is completed
Continue feed of turning left after detection process, the coil on first piece of material containing block 3 can be ejected and be fallen by the coil on second piece of material containing block 3
Into product collection box 10, blanking material ejection cylinder 16 drives first piece of material containing block 3 to continuously rise to defeated with the recycling of material containing block later
After sending band 18 concordant, pusher cylinder 17 is recycled by material containing block, material containing block is pushed on material containing block recycling conveyer belt 18, and is defeated
It is sent to the left side of material containing block recycling block 20.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic
Element.
Used herein a specific example illustrates the principle and implementation of the invention, the explanation of above example
Method and its core concept of the invention are merely used to help understand, the above is only a preferred embodiment of the present invention, are answered
When pointing out due to the finiteness of literal expression, and objectively there is unlimited specific structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined in the right way;These improve retouching, variation or combination, or the not improved structure by invention
Think and technical solution directly applies to other occasions, is regarded as protection scope of the present invention.