CN103658905A - Automatic welding device - Google Patents
Automatic welding device Download PDFInfo
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- CN103658905A CN103658905A CN201210315373.9A CN201210315373A CN103658905A CN 103658905 A CN103658905 A CN 103658905A CN 201210315373 A CN201210315373 A CN 201210315373A CN 103658905 A CN103658905 A CN 103658905A
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- Prior art keywords
- wire rod
- wiring board
- welding
- wire
- welding device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
- B23K3/0669—Solder baths with dipping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0256—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for soldering or welding connectors to a printed circuit board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the device field, and discloses an automatic welding device. The automatic welding device comprises a wire processing mechanism, a wire distributing mechanism, a welding mechanism, a board unloading mechanism and a tackle assembly, wherein the wire processing mechanism is used for performing arraying, scaling powder dipping and tin immersing on all cut wires, the wire distributing mechanism is used for distributing the processed wires at intervals according to the bonding pad interval on circuit boards needing to be welded, the welding mechanism is used for welding the distributed wires at intervals and bonding pads on the circuit boards together, the board unloading mechanism is used for unloading the welded circuit boards, and the tackle assembly is connected with the wire processing mechanism and the board unloading mechanism. The wire processing mechanism, the wire distributing mechanism, the welding mechanism and the board unloading mechanism are arrayed in sequence, and the tackle assembly is located in front of all the mechanisms. Through the match of all the mechanisms, the series of processes of scaling powder dipping, tin immersing, wire distribution at intervals, welding, circuit board unloading and the like of the wires can be completed automatically, the multiple circuit boards can be welded at the same time, compared with a traditional manual welding mode, efficiency is greatly improved, labor is saved, and production cost of products is reduced.
Description
Technical field
The invention belongs to apparatus field, relate in particular to a kind of automatic welding device.
Background technology
Being welded between wiring board and wire rod applied more extensive in modern industrial society; in view of the wire rod welding on wiring board, machinery is wayward conventionally; and need to complete and dip in scaling powder during welding; wicking, contraposition, the flow charts such as welding; thereby traditional weld job is all much to take manual operation; to guarantee good welding effect, but artificial its inefficiency of welding strengthens the cost of product.
LED light source is just with the long-life now, the advantage of end energy consumption replaces conventional light source gradually, but because of the power of the current single luminescence unit of LED also lower, be only below several watts, thereby need to be stitched together and form larger luminescence unit being loaded with the printed circuit board (PCB) (PCB) of LED lamp or flexible printed circuit board (FPCB), LED module for example, LED module is together in series or parallel to form relatively high power by a plurality of single modules by wire.The welding of existing this its wire of LED module is also by manually completing, although manual operation can guarantee good welding effect, its production efficiency is not high, thus cost of labor in the production cost of LED module in occupation of very large ratio.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of automatic welding device is provided, it can complete weld job, efficient quick automatically by the combination of many covers actuating mechanism.
Technical scheme of the present invention is: each wire rod that comprising cuts into two exact halves cuts is arranged, dipped in wire rod processing mechanism that scaling powder, wicking process, each wire rod after handling well is carried out to welding mechanism, the unloading mechanism that the wiring board having welded is unloaded that the thread-dividing mechanism of spacing distribution, each wire rod that spacing is distributed weld together with wiring board pad and the coaster assembly being connected with described wire rod processing mechanism, unloading mechanism according to the solder pad space length on the wiring board of need welding;
Described wire rod processing mechanism, thread-dividing mechanism, welding mechanism, unloading mechanism are arranged in order, and described coaster assembly is positioned at the front end of mechanism described in each.
Particularly, described coaster assembly comprises and is positioned at the front end of described wire rod processing mechanism, thread-dividing mechanism, welding mechanism, unloading mechanism, the guide rail of horizontal cross setting and the first coaster and the second coaster that are slidably connected with described guide rail.
More specifically, described the first coaster comprise the base plate that is slidably connected on described guide rail, be fixedly connected with described base plate, the guide plate vertically arranging, the Connection Block being flexibly connected with described guide plate; Described the second coaster comprises the cylinder block being flexibly connected with described guide rail, is flexibly connected, piston slider that can upper and lower displacement with described cylinder block.
Particularly, described wire rod processing mechanism comprise place each wire rod cut wire rod pallet, be positioned at described wire rod pallet top, the wire rod clamper of gripping wire rod, the scaling powder pond that is positioned at described wire rod pallet side and tin stove, on described wire rod pallet, be provided with side by side a plurality ofly for wearing the cable channel of wire rod, the end of cable channel is also provided with the baffle plate that makes each wire rod concordant; Described wire rod clamper and described Connection Block are rotationally connected.
More specifically, described wire rod clamper comprises and is a plurality ofly the clip that a word interval arranges and is positioned at clip upper end described in each, can makes the block that open clip lower end described in each, and in described block, the position of corresponding each clip upper end is provided with the V-shaped groove that is inverted V-shaped; Described in each, the axis of clip and the axis of described cable channel are positioned on the same line.
Particularly, described thread-dividing mechanism comprise the wire clipping component that each wire rod can be arranged side by side, be positioned at the tension disc on described wire clipping component, each wire rod after arranging pushed down, be positioned under described wire clipping component, each wire rod after arranging can be separated dial line fork; Described wire clipping component comprises the slide bar of horizontally set, the pusher dog piece that string is through at the some jaws on described slide bar and is positioned at outermost two jaw two outer ends, and described in each, jaw top is provided with for placing the first U-shaped groove of wire rod; Described group of line fork rearranged by a plurality of broach one word intervals, and the height of described broach progressively successively decreases to two ends from centre, and the top of described broach is provided with pointed cone head, and the gap described in each between broach equals the transverse gage of described jaw.
Particularly, described welding mechanism comprise wiring board stationary fixture for clamping wiring board, be positioned at described wiring board stationary fixture top soldering tip assembly, be positioned at the wire rod positioning fixture of described wiring board stationary fixture top; Described wiring board stationary fixture comprises right fixture block and left fixture block that can horizontal displacement, described left fixture block comprises a vertical piece and is convexly set in described vertical piece laterally extending the first platform to the right, described right fixture block comprises a vertical plate and is convexly set in described vertical plate laterally extending the second platform left, and described wiring board both ends are blocked respectively and are put on described the first platform and the second platform; Described soldering tip assembly comprises welding slide block that can upper and lower displacement and the solder horn that is embedded at described welding slide block bottom, is provided with a plurality of pawls that iron that a word interval arranges that are on described solder horn; Described in each, iron pawl end and be provided with the second U-shaped groove; Described wire rod positioning fixture comprises matrix that can upper and lower displacement and the correcting head being fixedly connected with described matrix, and described correcting head comprises a plurality of correcting teeth that a word interval is arranged that are; Described in each, the end of correcting tooth is provided with and has the conehead that a plurality of conical surfaces and each conical surface shape differ.
Particularly, described the first U-shaped groove and described the second U-shaped groove are positioned on same axial line.
More specifically, described soldering tip assembly and wire rod positioning fixture arrange two groups.
Particularly, described unloading mechanism comprise unload plate matrix and be vertically located at described in unload the first fixture block, the second fixture block under plate matrix, described in being all slidably connected to, described the first fixture block, the second fixture block unload on plate matrix, described the first fixture block, the both sides that the second fixture block is relative are split and are useful on the clamping plate groove of clamping wiring board, described in unload plate matrix and be fixedly connected with described piston slider.
Automatic welding device provided by the invention, it is by arranging wire rod processing mechanism, thread-dividing mechanism, welding mechanism, unloading mechanism and coaster assembly, by the combination of many covers actuating mechanism, automatically complete weld job, saved cost of labor, also improve widely production efficiency, be particularly useful for the production of LED module and similar products.
Accompanying drawing explanation
Fig. 1 is the structure chart of the automatic welding device that provides of the embodiment of the present invention;
Fig. 2 is the front view of the automatic welding device that provides of the embodiment of the present invention;
Fig. 3 is the structure chart of the wire rod clamper that provides of the embodiment of the present invention;
Fig. 4 is the schematic diagram of the thread-dividing mechanism that provides of the embodiment of the present invention;
Fig. 5 is the structural representation of the welding mechanism that provides of the embodiment of the present invention;
Fig. 6 is the structural representation of the solder horn that provides of the embodiment of the present invention.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, for a kind of automatic welding device that the embodiment of the present invention provides, each wire rod that comprising cuts into two exact halves cuts is arranged, is dipped in wire rod processing mechanism 1 that scaling powder, wicking process, each wire rod after handling well is carried out to welding mechanism 3, the unloading mechanism 4 that the wiring board having welded is unloaded that the thread-dividing mechanism 2 of spacing distribution, each wire rod that spacing is distributed weld together with wiring board pad and the coaster assembly 5 being connected with described wire rod processing mechanism 1, unloading mechanism 4 according to the solder pad space length on the wiring board of need welding;
Wire rod processing mechanism 1, thread-dividing mechanism 2, welding mechanism 3, unloading mechanism 4 are arranged side by side successively, and coaster assembly 5 is positioned at the front end of each mechanism; Automatic welding device provided by the invention, by the combination of wire rod processing mechanism 1, thread-dividing mechanism 2, welding mechanism 3 and unloading mechanism 4, wire rod is all completed by machinery to the process of welding from dipping in scaling powder, wicking, spacing contraposition, once can weld polylith wiring board, be particularly useful for the production of LED module, improve widely production efficiency, saved cost of labor.
Referring to Fig. 1, in concrete structure design, described coaster assembly 5 comprises and is positioned at the front end of wire rod processing mechanism 1, thread-dividing mechanism 2, welding mechanism 3, unloading mechanism 4, the guide rail 53 of horizontal cross setting and the first coaster 51 and the second coaster 52 that are slidably connected with guide rail 53, the first coaster 51 and the second coaster 52 all available cylinder or motor etc. drive along guide rail slip, so that each mechanism being attached thereto can produce displacement.
The first coaster 51 comprises the base plate 511 being slidably connected on guide rail 53, be fixedly connected with base plate 511, the guide plate 512 vertically arranging, the Connection Block 513 being flexibly connected with guide plate 512, the second coaster 52 comprises the cylinder block 521 being flexibly connected with guide rail 53, be flexibly connected with cylinder block 521, piston slider 522 that can upper and lower displacement, Connection Block 513 can be along guide plate 512 in vertical direction slippage under the effect of cylinder, thereby can drive the parts in the vertical direction being attached thereto to produce displacement, cylinder block 521 can be realized horizontal displacement along guide rail horizontal slip, thereby piston slider 522 can be realized upper and lower displacement and can drive the parts that are connected with piston slider 522 to realize upper and lower displacement under the effect of cylinder block 521.
Wire rod processing mechanism 1 comprise place wire rod wire rod pallet 11, be positioned at the wire rod clamper 12 of wire rod pallet 11 tops, gripping wire rod, the tin stove 14 that is positioned at the scaling powder pond 13 of wire rod pallet 11 sides and is positioned at scaling powder pond 13 sides, on wire rod pallet 11, be provided with side by side a plurality of for wearing the cable channel 111 of wire rod, each wire rod stretches out its one end after passing through cable channel 111, so that wire rod clamper 12 gripping wire rods; The end of cable channel is also provided with the baffle plate (hiding in figure) that makes each wire rod concordant; Scaling powder pond 13 is for placing scaling powder, so that the welding of follow-up wire rod becomes easier, tin stove 14 is for placing scolding tin, for the wicking of wire rod is prepared, wire rod clamper 12 is dynamically connected by bearing rotary with Connection Block 513, can rotate certain angle so that realize the action of dipping in scaling powder and wicking of wire rod like this after wire rod clamper gripping wire rod.
As shown in Figure 3, wire rod clamper 12 comprises a plurality of clip 121 of a word interval arrangement and blocks 122 that are positioned at each clip 121 upper ends, can make each clip 121 lower ends open of being, in block 122, the position of corresponding each clip upper end is provided with the V-shaped groove 1221 that is inverted V-shaped, and the axis of the axis of each clip 121 and cable channel 111 is positioned on the same line.The effect of a control is played in the opening and closing of 122 pairs of clips 121 of block, when block moves down, the upper end of the continuous closed clip 121 of V-shaped groove 1221 meeting of its inverted V-shaped, the lower end of clip 121 will constantly be opened, during gripping wire rod, block 122 is moved on slowly, clip 121 upper ends can slowly be opened, lower end can be slowly closed, the lower end of clip 121 now just can gripping wire rod, because the axis of the axis of clip 121 and cable channel 111 is collinear, therefore can guarantee each clip 121 can gripping to the wire rod in the cable channel corresponding with it 111, the baffle plate of cable channel 111 ends makes each wire rod alignment in cable channel, each wire rod after wire rod clamper 12 gripping wire rods still keeps alignment, this dips in scaling powder for the unification of follow-up wire rod, wicking provides assurance.
As shown in Figure 4, thread-dividing mechanism 2 comprise the wire clipping component 21 that each wire rod can be arranged side by side, be positioned at the tension disc 22 on wire clipping component 21, each wire rod after arranging pushed down, be positioned under wire clipping component 21, each wire rod after arranging can be separated dial line fork 23; Wire clipping component 21 comprises the slide bar 212 of horizontally set, the pusher dog piece 213 that string is through at the some jaws 211 on slide bar 212 and is positioned at outermost two jaw two outer ends, pusher dog piece 213 one end are also connected with a spring, the elastic force of spring just can force pusher dog piece 213 to promote jaw 211 to middle close proximity like this, and each jaw 211 tops are provided with for placing the first U-shaped groove 2110 of wire rod; Dialling line fork 23 is rearranged by a plurality of broach 231 1 word intervals, the height of broach 231 progressively successively decreases to two ends from centre, like this when broach 231 is when broach slide block moves up, the broach that is positioned at highest order will be pushed two jaws corresponding with it aside at first, and broach below is pushed the jaw corresponding with it successively aside; The top of broach 231 is provided with pointed cone head 2311, is convenient to broach 231 and pushes jaw 211 aside; Gap between each broach 231 equals the transverse gage of jaw 211, can guarantee so can not leak group jaw 211.Dial line fork 23 many group different sizes can be set in advance, when the different wiring board of welding, only need to replace the corresponding line of dialling and pitch like this.
As shown in Figure 5, welding mechanism 3 comprise wiring board stationary fixture 31 for clamping wiring board 7, be positioned at wiring board stationary fixture 31 tops soldering tip assembly 32, be positioned at the wire rod positioning fixture 33 of wiring board stationary fixture 31 tops, soldering tip assembly 32 and wire rod positioning fixture 33 are controlled it by cylinder or motor etc. can be upper and lower, left and right displacement, to adjust it, reach a suitable height and horizontal level, wiring board stationary fixture 31 comprises right fixture block 311 and left fixture block 312 that can horizontal displacement, left fixture block 312 comprises a vertical piece and is convexly set in described vertical piece laterally extending the first platform 3121 to the right, right fixture block 311 comprises a vertical plate and is convexly set in described vertical plate laterally extending the second platform 3112 left, wiring board 7 both ends are blocked respectively and are put on the first platform 3121 and the second platform 3112, soldering tip assembly 32 comprises welding slide block 321 that can upper and lower displacement and the solder horn 322 that is embedded at welding slide block 321 bottoms, and welding slide block 321 drives solder horn 322 to move together under the effect of cylinder or motor.
As shown in Figure 6, on solder horn 322, be provided with a plurality of be that a word interval arranges iron pawl 3221, a plurality of like this pawls that iron can be realized welding simultaneously; Respectively iron pawl 3221 ends and be provided with the second U-shaped groove 3221a, it is more even that the second U-shaped groove 3221a is heated group line end of wire rod, can guarantee like this good result of welding.Solder horn 322 can arrange many group different sizes in advance, can select according to the spacing of the pad of different wiring boards the solder horn of dimension like this.
As shown in Figure 5, wire rod positioning fixture 33 comprises matrix 331 that can upper and lower displacement and the correcting that is fixedly connected with matrix 331 332, and correcting 332 comprises a plurality of correcting teeth 3321 that a word interval is arranged that are; The end of each correcting tooth 3321 is provided with has the conehead 3321a that a plurality of conical surfaces and each conical surface shape differ, and many each conical surfaces of conehead 3321a can carry out correcting to wire rod from all directions, so that the pad that wire rod can be aimed on wiring board better welds.
The first U-shaped groove 2110 and the second U-shaped groove 3221a are positioned on same axial line, and what can make like this wire rod on jaw 211 dials line end just facing to ironing pawl 3221 on the pad on wiring board and soldering tip assembly, so that weld accurate.
As depicted in figs. 1 and 2, soldering tip assembly 32 and wire rod positioning fixture 33 arrange two groups, like this, after the pad of the right-hand member of the wiring board 7 of welding has welded for the first time, unloading mechanism 4 can unload the wiring board of this welding to move to left, after treating that next group wiring board jigsaw is put in first platform 3121 and the second platform 3112 of wiring board stationary fixture 3, the pad that the other end of the wire rod 6 on the wiring board of welding does not weld the left side of being aimed at next group wiring board jigsaw by wire rod positioning fixture 33 location that are positioned at the left side for the first time, by the soldering tip assembly 32 that is positioned at the left side, wire rod is welded on to the welding disking area on the left side of next group wiring board jigsaw, the pad at the two ends, left and right of wiring board jigsaw all can be carried out welding like this, efficient quick, this kind of both-end welded structure is particularly useful for the production of LED module.At this, what deserves to be explained is, for this this structure being connected in series with wire of LED module, because of the length of its wire all shorter, although be soldered fixing therefore the rear wire rod 6 of welding for the first time only has one end, the other end is unsettled, but the other end of wire rod 6 be can perk must be more severe, thereby it is still more neat to a certain extent, the location of the wire rod positioning fixture 33 by the left side and further correcting again, so this kind arranges the pattern that two assembly welding head assemblies and wire rod positioning fixture carry out both-end welding and can realize completely.
Specific works process of the present invention is:
The processing stage of a, wire rod, wire cutting machine is put in the wire rod cutting in the cable channel on wire rod pallet 11, the baffle plate that is positioned at cable channel end is concordant by wire rod, wire rod clamper 12 gripping wire rods, and scaling powder, wicking are dipped in unification to wire rod, soaked after tin, wire rod clamper is positioned over wire rod on the jaw 211 of thread-dividing mechanism, for next step separated time ready;
B, separated time stage, on the shift fork 23 of thread-dividing mechanism, move the wire rod on jaw 211 is pushed aside according to the spacing of pad, tension disc 22 is pushed down wire rod and is made its Primary Location;
C, welding stage, wire rod positioning fixture 33 is by wire rod correcting and by the pad locations that line end is pressed on wiring board of dialling of wire rod, and soldering tip assembly 32 declines, and the solder horn heating of energising merges wire rod, scolding tin, pad, on soldering tip assembly 32, moves;
D, unload the plate stage, unloading mechanism 4 moves to right the wiring board having welded is unloaded and moved to left, after treating that next group wiring board is put well, again the other end of the wire rod previously having welded is welded on to the left end of next group wiring board, simultaneously, the right-hand member of next group wiring board also can be welded by soldering tip assembly and the wire rod positioning fixture of right-hand member, can realize both-end welding, efficient quick.Certainly, also can only select an assembly welding head assembly and wire rod positioning fixture to weld in the time of in actual use, user can suitably adjust according to actual conditions.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace or improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. an automatic welding device, is characterized in that: each wire rod that comprising cuts into two exact halves cuts is arranged, dipped in wire rod processing mechanism that scaling powder, wicking process, each wire rod after handling well is carried out to welding mechanism, the unloading mechanism that the wiring board having welded is unloaded that the thread-dividing mechanism of spacing distribution, each wire rod that spacing is distributed weld together with wiring board pad and the coaster assembly being connected with described wire rod processing mechanism, unloading mechanism according to the solder pad space length on the wiring board of need welding;
Described wire rod processing mechanism, thread-dividing mechanism, welding mechanism, unloading mechanism are arranged in order, and described coaster assembly is positioned at the front end of mechanism described in each.
2. automatic welding device as claimed in claim 1, is characterized in that: described coaster assembly comprises and is positioned at the front end of described wire rod processing mechanism, thread-dividing mechanism, welding mechanism, unloading mechanism, the guide rail of horizontal cross setting and the first coaster and the second coaster that are slidably connected with described guide rail.
3. automatic welding device as claimed in claim 2, is characterized in that: described the first coaster comprises the base plate that is slidably connected on described guide rail, is fixedly connected with described base plate, the guide plate vertically arranging, the Connection Block being flexibly connected with described guide plate; Described the second coaster comprises the cylinder block being flexibly connected with described guide rail, is flexibly connected, piston slider that can upper and lower displacement with described cylinder block.
4. automatic welding device as claimed in claim 3, it is characterized in that: described wire rod processing mechanism comprise place each wire rod cut wire rod pallet, be positioned at described wire rod pallet top, the wire rod clamper of gripping wire rod, the scaling powder pond that is positioned at described wire rod pallet side and tin stove, on described wire rod pallet, be provided with side by side a plurality ofly for wearing the cable channel of wire rod, the end of cable channel is also provided with the baffle plate that makes each wire rod concordant; Described wire rod clamper and described Connection Block are rotationally connected.
5. automatic welding device as claimed in claim 4, it is characterized in that: described wire rod clamper comprises and be a plurality ofly the clip that a word interval arranges and be positioned at clip upper end described in each, can make the block that open clip lower end described in each, in described block, the position of corresponding each clip upper end is provided with the V-shaped groove that is inverted V-shaped; Described in each, the axis of clip and the axis of described cable channel are positioned on the same line.
6. automatic welding device as claimed in claim 1, is characterized in that: described thread-dividing mechanism comprises the wire clipping component that each wire rod can be arranged side by side, be positioned at the tension disc on described wire clipping component, each wire rod after arranging pushed down, be positioned under described wire clipping component, each wire rod after arranging can be separated dial line fork; Described wire clipping component comprises the slide bar of horizontally set, the pusher dog piece that string is through at the some jaws on described slide bar and is positioned at outermost two jaw two outer ends, and described in each, jaw top is provided with for placing the first U-shaped groove of wire rod; Described group of line fork rearranged by a plurality of broach one word intervals, and the height of described broach progressively successively decreases to two ends from centre, and the top of described broach is provided with pointed cone head, and the gap described in each between broach equals the transverse gage of described jaw.
7. automatic welding device as claimed in claim 6, is characterized in that: described welding mechanism comprises wiring board stationary fixture for clamping wiring board, be positioned at the soldering tip assembly of described wiring board stationary fixture top, be positioned at the wire rod positioning fixture of described wiring board stationary fixture top; Described wiring board stationary fixture comprises right fixture block and left fixture block that can horizontal displacement, described left fixture block comprises a vertical piece and is convexly set in described vertical piece laterally extending the first platform to the right, described right fixture block comprises a vertical plate and is convexly set in described vertical plate laterally extending the second platform left, and described wiring board both ends are blocked respectively and are put on described the first platform and the second platform; Described soldering tip assembly comprises welding slide block that can upper and lower displacement and the solder horn that is embedded at described welding slide block bottom, is provided with a plurality of pawls that iron that a word interval arranges that are on described solder horn; Described in each, iron pawl end and be provided with the second U-shaped groove; Described wire rod positioning fixture comprises matrix that can upper and lower displacement and the correcting head being fixedly connected with described matrix, and described correcting head comprises a plurality of correcting teeth that a word interval is arranged that are; Described in each, the end of correcting tooth is provided with and has the conehead that a plurality of conical surfaces and each conical surface shape differ.
8. automatic welding device as claimed in claim 7, is characterized in that: described the first U-shaped groove and described the second U-shaped groove are positioned on same axial line.
9. the automatic welding device as described in claim 7-8, is characterized in that: described soldering tip assembly and wire rod positioning fixture arrange two groups.
10. automatic welding device as claimed in claim 3, it is characterized in that: described unloading mechanism comprise unload plate matrix and be vertically located at described in unload the first fixture block, the second fixture block under plate matrix, described in being all slidably connected to, described the first fixture block, the second fixture block unload on plate matrix, described the first fixture block, the both sides that the second fixture block is relative are split and are useful on the clamping plate groove of clamping wiring board, described in unload plate matrix and be fixedly connected with described piston slider.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210315373.9A CN103658905A (en) | 2012-08-30 | 2012-08-30 | Automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210315373.9A CN103658905A (en) | 2012-08-30 | 2012-08-30 | Automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103658905A true CN103658905A (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210315373.9A Pending CN103658905A (en) | 2012-08-30 | 2012-08-30 | Automatic welding device |
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| CN (1) | CN103658905A (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103904525A (en) * | 2014-04-20 | 2014-07-02 | 刘光辉 | Automatic welding device for DC head |
| CN104526104A (en) * | 2014-12-25 | 2015-04-22 | 广州中国科学院沈阳自动化研究所分所 | Full-automatic inductor tin dipping device and control method |
| CN104759728A (en) * | 2015-04-07 | 2015-07-08 | 合肥日上电器股份有限公司 | Automatic tin immersion device of small and special electric machine terminal |
| CN106140551A (en) * | 2015-05-12 | 2016-11-23 | 株式会社村田制作所 | Scaling powder apparatus for coating and scaling powder coating process |
| CN106848798A (en) * | 2017-01-11 | 2017-06-13 | 清华大学深圳研究生院 | A kind of thread-dividing mechanism |
| CN107081500A (en) * | 2017-05-09 | 2017-08-22 | 山东三元工业控制自动化有限公司 | Midget microphone intelligent precise welding equipment |
| CN108436222A (en) * | 2018-05-28 | 2018-08-24 | 浙江思玛特机器人科技有限公司 | Wire harness welding needle mechanism of full-automatic wire harness processing and assembling equipment |
| CN108927583A (en) * | 2017-01-04 | 2018-12-04 | 东莞理工学院 | A kind of coil automatic soldering machine that can be precisely fed |
| CN109175587A (en) * | 2018-08-03 | 2019-01-11 | 东莞市楚匠电子科技有限公司 | A kind of DC wire bonding picks |
| CN110492327A (en) * | 2019-07-19 | 2019-11-22 | 中国科学院长春光学精密机械与物理研究所 | A kind of thread depressing mechanism and separated time string-pressing device |
| CN110773834A (en) * | 2019-11-27 | 2020-02-11 | 深圳爱克莱特科技股份有限公司 | LED point light source wire welding machine and welding pressing mechanism thereof |
| CN111853566A (en) * | 2020-07-28 | 2020-10-30 | 安徽蓝锐电子科技有限公司 | Wire separating device |
| CN112436355A (en) * | 2020-11-02 | 2021-03-02 | 浙江理工大学 | Disposable operation electrode circuit board automatic welder |
| CN114289940A (en) * | 2021-12-28 | 2022-04-08 | 深圳市科瑞康实业有限公司 | Automatic welding equipment for adapter plate |
| CN114682962A (en) * | 2022-03-08 | 2022-07-01 | 岳西县天鹅电子科技有限公司 | Welding platform for wire harness and connecting piece and control system thereof |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103904525A (en) * | 2014-04-20 | 2014-07-02 | 刘光辉 | Automatic welding device for DC head |
| CN104526104A (en) * | 2014-12-25 | 2015-04-22 | 广州中国科学院沈阳自动化研究所分所 | Full-automatic inductor tin dipping device and control method |
| CN104759728A (en) * | 2015-04-07 | 2015-07-08 | 合肥日上电器股份有限公司 | Automatic tin immersion device of small and special electric machine terminal |
| CN106140551A (en) * | 2015-05-12 | 2016-11-23 | 株式会社村田制作所 | Scaling powder apparatus for coating and scaling powder coating process |
| CN108927583A (en) * | 2017-01-04 | 2018-12-04 | 东莞理工学院 | A kind of coil automatic soldering machine that can be precisely fed |
| CN108927583B (en) * | 2017-01-04 | 2021-03-05 | 东莞理工学院 | Automatic coil wicking machine capable of feeding accurately |
| CN106848798A (en) * | 2017-01-11 | 2017-06-13 | 清华大学深圳研究生院 | A kind of thread-dividing mechanism |
| CN107081500B (en) * | 2017-05-09 | 2019-12-27 | 山东三元工业控制自动化有限公司 | Intelligent precision welding equipment for miniature microphone |
| CN107081500A (en) * | 2017-05-09 | 2017-08-22 | 山东三元工业控制自动化有限公司 | Midget microphone intelligent precise welding equipment |
| CN108436222A (en) * | 2018-05-28 | 2018-08-24 | 浙江思玛特机器人科技有限公司 | Wire harness welding needle mechanism of full-automatic wire harness processing and assembling equipment |
| CN109175587A (en) * | 2018-08-03 | 2019-01-11 | 东莞市楚匠电子科技有限公司 | A kind of DC wire bonding picks |
| CN110492327A (en) * | 2019-07-19 | 2019-11-22 | 中国科学院长春光学精密机械与物理研究所 | A kind of thread depressing mechanism and separated time string-pressing device |
| CN110773834A (en) * | 2019-11-27 | 2020-02-11 | 深圳爱克莱特科技股份有限公司 | LED point light source wire welding machine and welding pressing mechanism thereof |
| CN111853566A (en) * | 2020-07-28 | 2020-10-30 | 安徽蓝锐电子科技有限公司 | Wire separating device |
| CN111853566B (en) * | 2020-07-28 | 2023-11-21 | 安徽蓝锐电子科技有限公司 | Wire separating device |
| CN112436355A (en) * | 2020-11-02 | 2021-03-02 | 浙江理工大学 | Disposable operation electrode circuit board automatic welder |
| CN114289940A (en) * | 2021-12-28 | 2022-04-08 | 深圳市科瑞康实业有限公司 | Automatic welding equipment for adapter plate |
| CN114289940B (en) * | 2021-12-28 | 2024-05-07 | 深圳市科瑞康实业有限公司 | Automatic welding equipment for adapter plate |
| CN114682962A (en) * | 2022-03-08 | 2022-07-01 | 岳西县天鹅电子科技有限公司 | Welding platform for wire harness and connecting piece and control system thereof |
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