200812739 九、發明說明： 【發明所屬之技術領域】 -種LED雜自動焊接機，係細χ軸位移機構、γ轴 位移機構與Ζ軸位移機構控制焊接部與電路板之位置，並配 合電腦之控制使焊接作業得以自動化。 【先前技術】 以往將LED腳位焊接於電路板之器材係將電路板置於一 _ 二^"台，以人工焊接，造成生產速度無法提升且成本非常之 尚昂，而且人工焊接之品質因人員素質而異，將導致產品良 率與品質不穩定，故L可提升生產速度與產品品質 作，以提高公司之生產能量。 ^ 【發明内容】1 種LED腳位自動焊接機’係利用X軸位移機構、z軸 位移機構控制一焊接部於X軸位移與上下移動，該烊接部係 中央具有一定位桿可將LED固定，再由側邊之焊接棒焊接 ^ED ^腳位，且該焊接部具有緩衝結構之設計，可控制焊接 邛下壓之力道’ γ軸位移機構上設有一承截台帶動電路板於Y 軸方向移動'三軸位移機構帶動焊接部與電路板之移動使焊 接部得以焊接之將LED焊接於電路板之任何位置，再配合電 腦程式之控制即可使焊接作業自動化。 【實施方式】 睛參閱第一圖，該圖係本創作之led腳位自動焊接機之 立體圖’本創作係一用於將LED腳位焊接於電路板上之工作 平台，遠工作平台上設有γ軸位移機構22，該γ軸位移機構 22上設一承载台221，並帶動該承載台221延γ軸方向位 200812739 移’該承载台221上且古奴田 裝設馬達帶動所承载^物0 =與凹槽’且該承载台221可 -直立柱體，直22：^機台後方左右兩側各豐起 體間，該X軸位移機構2;罝二叙2横跨於兩直立柱 延㈣向移動，而z軸:土1亚咖軸位移機構21 左右兩焊接部3鱗接部3 ★之=藉數金屬板連接 部3與定位桿31上銘 之疋位彳干31，並可帶動焊接 X軸位移機構2與z轴位|機 = 3與定位桿31配合 焊接部3 t央之定位桿31下^^=向f縱向移動，兩 固定LED，而焊接部3 可套」主LED係用於 定LED位置後左右焊接块qn f城棒30，當定位桿31固 腳位自動焊iifdL即:向下焊接⑽接腳；而· 上設-榮一電腦1 ’以及X軸位移機構2 操作起動、調整溫度等之控制面板可 機可由電腦1控制，！作之LED腳位自動焊接 機自動作業且可用於幻•二^ f式可使⑽腳位自動焊接 接於電路板之任何^同類型之電路板，並可將烊 自動第ΐϊ與第五圖，該等圖式係本創作之LED腳位 钱 大圖與緩衝結構示意圖㈠，中央之 帶動Ui方，，一定位桿彈簧311，當Z軸位移機構21 Μ二」干3 „接部3向下定位與焊接LED時，該定位桿 位杯彈311作為緩衝’並提供足夠之下壓力固定 3方1= 焊fL3係延伸r焊接棒30於前端，且焊接部 ,連接之孟屬板之間係设有緩衝滑執32與緩衝彈箬33 五圖所示），當焊接部3向下移動，焊接棒3〇壓抵 之接喃電路板4時，焊接部3可舰衝滑執32與緩 衝弹黃33具有緩衝之空間。 p請參閱第三圖、第四圖與第六圖’該等圖式係本創作之 腳位自動焊接機之焊接示意圖（一）、焊接示意圖（二） 200812739 與緩，，，示意圖（二)，當進行焊接作業時，L 於-電，4上，LED接腳51於欲焊接之位置上方，:二置 軸位移機構21帶蚊位桿31鱗接部3向 : 31下方之凹槽套於備5之上使其定位，且定位桿 空間，以免不#之驗損傷LED 5，^可 猎疋位杯弹！3Π之反作用力提供足夠之下壓力；者 ft後反棒30即可將LED接腳51焊接;嫩 4 了避免焊3〇向下之壓力過大而造成損掉， 接部3後方連接之缓衝滑執32與缓衝菁^: 空間;（如第^圖所示），使LED 5與其本體不致杨之 、凊參閱第七®，該隱本創作之LED腳位自 承載台立體® ’ γ軸位移機構22上之承載台置 ，台二之圓柱可插入承載台221 疋以疋位口 6上方δ又有複數凹槽供電路板4嵌置固定，可 依電路板4之雜與大小而變更定的6之複數凹槽之 ^更換不同樣式之定位台6，並可配合—獅定位片7固定 L^D 5之位置，使LED 5可置放於待焊接之定位進行焊接 業。 凊參閱第八圖與第九圖，該等圖式係本創作之LED腳位 自動垾接機之實施例圖與另一實施例圖，當LED 5藉定位台 6與輔助定位片7固定於承载台221後，即可由電腦1與控 ^面板8設定工作條件，使χ軸位移機構2、γ軸位移機構 22與Ζ軸位移機構21控制焊接部3與電路板4之位置，自 動，焊接LED 5，又Υ軸位移機構22上之承載台221所承載 ^定值>台6可依電路板4之形狀不同而更換，又該承載台 ^裝設馬達可帶動定位台6轉動，使電路板4可更快速的 焊接，節省大量的人力成本，並提升生產速度、使產品品質 穩定。 ' 為突顯本創作之進步性，茲列舉本創作之優點如下·· 200812739 1·由電腦控制，自動化作業。 2·可適用各類電路板之烊接。 3·節省人力成本。 4·提升生產速度。 綜上所述，本案不但在技術思想上確屬創新，並能較習 用之物品增進上述多項功效，應已充分符合新穎性及進步性 之法定創新專利要件，爰依法提出申請，懇請f 件發明專利申請案，以勵創作，至感德便。 【圖式簡單說明】 第一圖係本創作之LED腳位自動焊接機之立體圖。 圖係本創作之LED腳位自動焊接機之焊接部放大圖。 第二圖係本創作之LED腳位自動焊接機之焊接示意圖 第四圖係本創作之LED腳位自動焊接機之焊接示^圖二/ 第五圖係本創作之LED腳位自動焊接機之緩衝結構^圖 (一）。 、心 β φ 第六圖係本猶之LED腳位自鱗接機之緩騎構示音、圖 (一）。 … 之備驗自鱗接機之承載台立體圖。 弟八圖係本創作之LED腳位自動焊接機之實施例圖广 '本創作之LED腳位自動焊接機之另—實施例圖 【主要元件符號說明】 1電腦 12螢幕 2 X軸位移機構 21 Z軸位移機構 200812739200812739 IX. Invention: [Technical field of invention] - LED hybrid automatic welding machine, which is a fine shaft displacement mechanism, a γ-axis displacement mechanism and a 位移-axis displacement mechanism to control the position of the welding part and the circuit board, and cooperate with the computer Control automates the welding process. [Prior Art] In the past, the equipment for soldering LED pins to the circuit board was placed on a _2^" table for manual soldering, which caused the production speed to be unsatisfactory and the cost was very high, and the quality of manual soldering Depending on the quality of the personnel, the product yield and quality will be unstable, so L can increase the production speed and product quality to improve the company's production energy. ^ [Summary] One type of LED pin automatic welding machine uses an X-axis displacement mechanism and a z-axis displacement mechanism to control a displacement of the welded portion on the X-axis and up and down. The center of the splicing portion has a positioning rod for LED Fixed, and then welded by the side of the welding rod ^ ED ^ foot position, and the welded part has a buffer structure design, can control the force of the welding 邛 ' ' ' γ axis displacement mechanism is provided with a contracting table to drive the circuit board in Y Movement in the axial direction The 'three-axis displacement mechanism drives the movement of the welding portion and the circuit board so that the welding portion can be welded to solder the LED to any position of the circuit board, and the control of the computer program can be used to automate the welding operation. [Embodiment] The eye is referred to the first figure, which is a three-dimensional diagram of the LED foot automatic welding machine of the present invention. The present invention is a working platform for soldering LED pins on a circuit board, and is provided on a remote working platform. The γ-axis displacement mechanism 22, the γ-axis displacement mechanism 22 is provided with a loading platform 221, and drives the loading platform 221 to move the γ-axis direction bit 200812739 to the loading platform 221 and the Gunutian installation motor drives the bearing 0 = with the groove 'and the carrier 221 can be - upright column, straight 22: ^ between the left and right sides of the machine between the abundance of the body, the X-axis displacement mechanism 2; 罝二叙 2 across the two vertical columns The extension (four) is moving, and the z-axis: the soil 1 yag axis displacement mechanism 21, the left and right two welding portions 3 squaring portion 3 ★ the borrowing of the metal plate connecting portion 3 and the positioning rod 31 on the 疋 position 彳 dry 31, and The welding X-axis displacement mechanism 2 and the z-axis position|machine = 3 and the positioning rod 31 are matched with the welding portion 3, and the positioning rod 31 of the central portion is moved to the longitudinal direction of the f, the two fixed LEDs, and the welding portion 3 can be sleeved. The main LED is used to fix the position of the LED, and then the left and right soldering blocks qn f the city bar 30, when the positioning rod 31 is fixed to the foot, the iifdL is automatically welded: (10) the pin is welded downward; · Provided on - Eiichi computer 1 'and the X-axis displacement mechanism 2 operation start, adjust the temperature of the machine control panel by the control computer 1,! The LED pin automatic welding machine can work automatically and can be used for the illusion and the second type. The (10) pin can be automatically soldered to any circuit board of the same type, and the ΐϊ automatic third and fifth figures can be used. These drawings are the schematic diagram of the big picture and buffer structure of the LED pin in this creation (1), the Ui side of the center, the positioning rod spring 311, and the Z-axis displacement mechanism 21 Μ2"3" When positioning and soldering the LED, the positioning rod is used as a buffer for the rod 311 and provides sufficient pressure to fix the 3 square 1 = welding fL3 system extends the welding rod 30 at the front end, and the welded portion is connected between the Meng board The buffer portion 32 and the buffer magazine 33 are shown in the figure). When the welding portion 3 moves downward and the welding rod 3 is pressed against the circuit board 4, the welding portion 3 can be slid and slid 32 The cushioning yellow 33 has a buffering space. p Please refer to the third, fourth and sixth figures. 'These drawings are the welding diagram of the automatic welding machine for the foot of this creation (1), welding diagram (2) 200812739 And slow,,, schematic (2), when performing welding operations, L - electricity, 4, LED pins 51 above the position to be welded, the two-axis displacement mechanism 21 with the mosquito rod 31 squaring 3 direction: the groove below the 31 is placed over the preparation 5 to position it, and the positioning rod space, so as not to Inspect the damage LED 5, ^ can smash the cup bomb! 3 Π reaction force provides enough under pressure; ft back ft 30 can weld the LED pin 51; tender 4 to avoid welding 3 〇 downward pressure too large And causing damage, the buffer slip 32 connected to the rear of the joint 3 and the buffering crystal: space; (as shown in the figure), so that the LED 5 and its body are not Yang, see the seventh ®, Cain The LED pin of the present invention is placed on the carrying platform of the stereoscopic '' γ-axis displacement mechanism 22 of the carrying platform, and the cylinder of the second stage can be inserted into the carrying platform 221 疋 above the 口 position 6 δ has a plurality of grooves for the circuit board 4 to be embedded Fixed, according to the complexity and size of the circuit board 4, the fixed number of 6 grooves can be replaced by different positioning of the positioning table 6, and can be matched with the lion positioning piece 7 fixed L ^ D 5 position, so that the LED 5 It can be placed in the welding position for welding. 凊 See the eighth and ninth drawings, which are the automatic LED splicing machine for this creation. In the embodiment diagram and another embodiment, when the LED 5 is fixed to the carrier 221 by the positioning table 6 and the auxiliary positioning piece 7, the working condition can be set by the computer 1 and the control panel 8, so that the 位移 axis displacement mechanism 2, γ The shaft displacement mechanism 22 and the cymbal displacement mechanism 21 control the position of the welding portion 3 and the circuit board 4, and automatically, the LED 5 is mounted, and the carrier 221 on the yaw shaft displacement mechanism 22 is loaded with a constant value> The shape of the plate 4 is changed and replaced, and the motor of the bearing table can drive the positioning table 6 to rotate, so that the circuit board 4 can be welded more quickly, saving a lot of labor costs, improving the production speed and stabilizing the product quality. In order to highlight the progressive nature of this creation, the advantages of this creation are listed below. · 200812739 1. Controlled by computer, automated work. 2. It can be applied to the connection of various types of circuit boards. 3. Save labor costs. 4. Improve production speed. In summary, this case is not only innovative in terms of technical thinking, but also can enhance the above-mentioned multiple functions compared with the used items. It should fully comply with the statutory innovation patent requirements of novelty and progress, and apply for it according to law. Patent application, to encourage creation, to the sense of virtue. [Simple description of the diagram] The first picture is a perspective view of the LED foot automatic welding machine of this creation. The figure is an enlarged view of the welding part of the LED foot automatic welding machine of this creation. The second picture is the welding diagram of the LED foot automatic welding machine of this creation. The fourth picture shows the welding of the LED foot automatic welding machine of this creation. Figure 2 / The fifth picture shows the LED foot automatic welding machine of this creation. Buffer structure ^ Figure (a). The heart β φ The sixth figure is the light-sounding structure of the LED foot position of the squad, and the figure (1). ... is a stereo view of the load-bearing platform from the scale pick-up machine. The eighth figure is the embodiment of the LED foot automatic welding machine of the present invention. The other part of the LED foot automatic welding machine of the present invention is as shown in the following figure. [The main component symbol description] 1 computer 12 screen 2 X-axis displacement mechanism 21 Z-axis displacement mechanism 200812739
22 Y軸位移機構 221承載台 3焊接部 30焊接棒 31定位桿 311定位桿彈簧 32緩衝滑軌 33緩衝彈簧 4電路板 5 LED 51 LED接腳 6定位台 7輔助定位片 8控制面板22 Y-axis displacement mechanism 221 carrier 3 welding part 30 welding rod 31 positioning rod 311 positioning rod spring 32 buffer slide 33 buffer spring 4 circuit board 5 LED 51 LED pin 6 positioning table 7 auxiliary positioning piece 8 control panel