CN112355448A - Equipment for automatic resistance welding processing of LED - Google Patents
Equipment for automatic resistance welding processing of LED Download PDFInfo
- Publication number
- CN112355448A CN112355448A CN202011274407.5A CN202011274407A CN112355448A CN 112355448 A CN112355448 A CN 112355448A CN 202011274407 A CN202011274407 A CN 202011274407A CN 112355448 A CN112355448 A CN 112355448A
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- CN
- China
- Prior art keywords
- led
- clamping
- welding
- resistor
- resistance
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses equipment for automatically processing LED (light-emitting diode) by resistance welding, which comprises a rack, an LED clamping device, a resistance fixing device, an LED welding device and a control device, wherein the LED clamping device, the resistance fixing device, the LED welding device and the control device are arranged on the rack; the LED lamp clamping device comprises a rack, a resistor fixing device, a clamping mechanism, a rotating mechanism and a clamping mechanism, wherein the resistor fixing device is arranged on the rack and is arranged on the side surface of the LED clamping device and used for fixing a resistor plate; the welding device is installed on the rack and comprises a first driving mechanism and a welding head, the welding head is arranged above the resistance plate, and the first driving mechanism drives the welding head to weld the LED lamp and the resistance plate; the control device is used for controlling the LED clamping device, the resistor fixing device and the LED welding device to operate. The production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of LED processing, in particular to equipment for automatically processing an LED by resistance welding.
Background
The LED assembly comprises an LED lamp and a resistor which are welded together and packaged by a plug-in, wherein one pin of the resistor is welded with the pin of the LED lamp, and a heat shrink tube is sleeved at the welding position of the two pins. The traditional mode for producing the LED assembly needs workers to manually weld, and the problem of low production efficiency still exists because the LEDs and the resistors are scattered insert materials during operation.
Disclosure of Invention
The invention mainly aims to provide equipment for automatic resistance welding processing of an LED (light-emitting diode), and aims to solve the problems of low manual welding efficiency and the like in the prior art.
In order to achieve the above object, the present invention provides an apparatus for automatically resistance-welding an LED, comprising:
a frame;
the LED lamp clamping device comprises an LED clamping device, wherein the LED clamping device comprises a clamping mechanism and a rotating mechanism, the clamping mechanism is rotationally connected with the rotating mechanism, the clamping mechanism is used for clamping an LED lamp, and the rotating mechanism is used for driving the clamping mechanism to rotate to change the clamping direction;
the resistance fixing device is arranged on the rack, arranged on the side face of the LED clamping device and used for fixing a resistance plate, the resistance plate is right opposite to the LED clamping device, and the rotating mechanism drives the clamping mechanism to clamp the LED lamp to be in butt joint with the resistance plate;
the LED welding device is installed on the rack and comprises a first driving mechanism and a welding head, the welding head is arranged above the resistance plate, and the first driving mechanism drives the welding head to weld the LED lamp and the resistance plate;
and the control device is used for controlling the LED clamping device, the resistor fixing device and the LED welding device to operate.
Preferably, the device for automatically resistance welding processing of LEDs further comprises an LED conveying device, the LED conveying device comprises a slide rail and a fixed platform, the slide rail is mounted on the rack, the plurality of LED lamps are sequentially arranged on the fixed platform, and the fixed platform is slidably mounted on the slide rail; the LED clamping device is arranged above the LED conveying device, and the clamping mechanism is used for clamping the LED lamp on the fixed platform.
Preferably, the clamping mechanism comprises two clamping plates, wherein semicircular gaps are formed in the two clamping plates, the two clamping plates are in butt joint so that the two semicircular gaps are spliced to form a clamping opening, and the clamping opening is used for clamping the LED lamp.
Preferably, a plurality of semicircular gaps are formed in each of the two clamping plates, the two clamping plates are in butt joint to form a plurality of clamping ports, and the plurality of clamping ports correspondingly clamp the plurality of LED lamps.
Preferably, one end of the resistance plate, which is in butt joint with the clamping mechanism, is provided with a plurality of resistors, the resistors correspond to the LED lamps one to one, and the plurality of resistors are sequentially arranged to form a resistor strip.
Preferably, the LED welding device comprises a cutting head and a second driving mechanism, the cutting head is arranged right above the resistor strip, and the second driving mechanism drives the cutting head to fall to cut off the resistor strip from the resistor plate.
Preferably, the equipment for automatically processing the LEDs by resistance welding further comprises a containing hopper, the containing hopper is arranged right below the resistor strip, and the containing hopper is used for containing the cut resistor strip.
Preferably, the resistance plate is formed by splicing a plurality of resistance strips, and the resistance fixing device further comprises a resistance pushing mechanism for pushing the resistance plate to displace towards the LED clamping device.
When the equipment for automatically processing the LED by resistance welding is used, the clamping mechanism clamps the LED lamp, then the rotating mechanism drives the clamping mechanism to rotate, so that the clamping mechanism enables the pin of the LED lamp to be in butt joint with the resistor on the resistor plate on the resistor fixing device, and then the pin of the anode of the LED lamp is welded with the pin of the resistor through the welding device, so that the LED is processed by resistance welding.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a perspective view of an apparatus for automated resistance welding of LEDs according to one embodiment of the present invention;
FIG. 2 is an enlarged view of area A of FIG. 1;
fig. 3 is a perspective view of another perspective of an apparatus for automatic resistance welding processing of LEDs according to an embodiment of the present invention.
The reference numbers illustrate:
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides equipment for automatically processing an LED by resistance welding.
As shown in fig. 1 to 3, an apparatus 100 for automatic resistance welding processing of LEDs of this embodiment includes a frame 1, an LED clamping device 2, a resistance fixing device 3, an LED welding device 4, and a control device 5, the LED clamping device includes a clamping mechanism 21 and a rotating mechanism 22, the clamping mechanism 21 is rotatably connected to the rotating mechanism 22, the clamping mechanism 21 is used for clamping an LED lamp 200, and the rotating mechanism 22 is used for driving the clamping mechanism 21 to rotate to change a clamping direction; the resistance fixing device 3 is installed on the rack 1, the resistance fixing device 3 is arranged on the side face of the LED clamping device 2, the resistance fixing device 3 is used for fixing the resistance plate 300, the resistance plate 300 is opposite to the LED clamping device 2, and the rotating mechanism 22 drives the clamping mechanism 21 to clamp the LED lamp 200 to be in butt joint with the resistance plate 300; the welding device is installed on the frame 1, the LED welding device 4 comprises a first driving mechanism 41 and a welding head 42, the welding head 42 is arranged above the resistance plate 300, and the first driving mechanism 41 drives the welding head 42 to weld the LED lamp 200 and the resistance plate 300; the control device 5 is used for controlling the LED clamping device 2, the resistance fixing device 3 and the LED welding device 4 to operate.
Specifically, when the device 100 for processing the LED automatic resistance welding of the present embodiment is used, the clamping mechanism 21 clamps the LED lamp 200, and then the rotating mechanism 22 drives the clamping mechanism 21 to rotate, so that the clamping mechanism 21 butt-joints the pin of the LED lamp 200 with the resistor on the resistor plate 300 on the resistor fixing device 3, and then welds the pin of the positive electrode of the LED lamp 200 with the pin of the resistor through the welding device, thereby completing the processing of the LED resistance welding.
Further, as shown in fig. 1 to 3, in this embodiment, the apparatus 100 for automatically resistance welding LED further includes an LED conveying device 6, the LED conveying device 6 includes a slide rail 61 and a fixed platform 62, the slide rail 61 is installed on the rack 1, the plurality of LED lamps 200 are sequentially arranged on the fixed platform 62, and the fixed platform 62 is slidably installed on the slide rail 61; the LED clamping device 2 is arranged above the LED conveying device 6, and the clamping mechanism 21 is used for clamping the LED lamp 200 on the fixed platform 62. The LED conveying mechanism can automatically convey the LED lamp 200 to the clamping mechanism 21, and the production efficiency is further improved.
In this embodiment, as shown in fig. X, the clamping mechanism 21 includes two clamping plates 211, each of the two clamping plates 211 has a semicircular notch, the two clamping plates 211 are butted to splice the two semicircular notches to form a clamping opening 212, and the clamping opening 212 is used for clamping the LED lamp 200. The LED lamp 200 is clamped through the clamping opening 212, so that the LED lamp 200 is prevented from being damaged.
In this embodiment, as shown in fig. 1 to fig. 3, a plurality of semicircular notches are respectively formed on the two clamping plates 211, the two clamping plates 211 are butted to form a plurality of clamping openings 212, and the plurality of clamping openings 212 correspondingly clamp the plurality of LED lamps 200. Can once only centre gripping a plurality of LED lamps 200, further promote production efficiency.
In this embodiment, as shown in fig. 1 to 3, a plurality of resistors are disposed at one end of the resistance plate 300, which is in butt joint with the clamping mechanism 21, and the resistors correspond to the LED lamps 200 one by one, and the plurality of resistors are sequentially arranged to form a resistor strip. Make a plurality of LED lamps 200 and a plurality of resistance butt joint, batch processing production, and soldered connection 42 includes a plurality of welding points, can greatly promote production efficiency to a plurality of LED lamps 200 and resistance weld simultaneously.
In this embodiment, as shown in fig. 1 to 3, the LED welding device 4 includes a cutting head 44 and a second driving mechanism 43, the cutting head 44 is disposed right above the resistor strip, and the second driving mechanism 43 drives the cutting head 44 to fall to cut the resistor strip off the resistor plate 300. When the welding of the LED lamp 200 to the resistor is completed, the cutting head 44 falls downward to cut the welded resistor strip from the resistor plate 300.
In this embodiment, as shown in fig. 1 to 3, the apparatus 100 for automatically resistance welding LED further includes a receiving bin 7, the receiving bin 7 is disposed right below the resistor strip, and the receiving bin 7 is used for receiving the cut resistor strip. After the resistor strip is cut, the clamping mechanism 21 is loosened, so that the welded LED lamp 200 naturally falls into the accommodating bucket 7, and the whole welding process is completed.
In this embodiment, as shown in fig. 1 to 3, the resistor plate 300 is formed by splicing a plurality of resistor strips, and the resistor fixing device 3 further includes a resistor pushing mechanism for pushing the resistor plate 300 to displace toward the LED clamping device 2. After the cutting head 44 cuts the welded resistance strips from the resistance plate 300, the resistance pushing mechanism pushes the resistance plate 300 forward by one resistance strip, and then the clamping device butts the new LED lamp 200 which is not welded with the newly pushed resistance strip, and welding is completed, so that a cycle is formed, and welding work of all the LED lamps 200 and the resistance is completed.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. An apparatus for automatic resistance welding processing of an LED, comprising:
a frame (1);
the LED lamp clamping device comprises an LED clamping device (2), wherein the LED clamping mechanism comprises a clamping mechanism (21) and a rotating mechanism (22), the clamping mechanism (21) is rotatably connected with the rotating mechanism (22), the clamping mechanism (21) is used for clamping an LED lamp (200), and the rotating mechanism (22) is used for driving the clamping mechanism (21) to rotate to change the clamping direction;
the LED lamp clamping device comprises a resistor fixing device (3), the resistor fixing device (3) is installed on the rack (1), the resistor fixing device (3) is arranged on the side face of the LED clamping device (2), the resistor fixing device (3) is used for fixing a resistor plate (300), the resistor plate (300) is right opposite to the LED clamping device (2), and the rotating mechanism (22) drives the clamping mechanism (21) to clamp the LED lamp (200) to be in butt joint with the resistor plate (300);
an LED welding device 4 mounted on the frame (1), wherein the LED welding device 4 comprises a first driving mechanism 41 and a welding head (42), the welding head (42) is arranged above the resistance plate (300), and the first driving mechanism 41 drives the welding head (42) to weld the LED lamp (200) and the resistance plate (300);
the control device (5) is used for controlling the LED clamping device (2), the resistor fixing device (3) and the LED welding device (4) to operate.
2. The apparatus for automatic resistance welding of LEDs according to claim 1, further comprising an LED conveying device (6), wherein the LED conveying device (6) comprises a slide rail (61) and a fixed platform (62), the slide rail (61) is mounted on the frame (1), a plurality of LED lamps (200) are sequentially arranged on the fixed platform (62), and the fixed platform (62) is slidably mounted on the slide rail (61); the LED clamping device (2) is arranged above the LED conveying device (6), and the clamping mechanism (21) is used for clamping the LED lamp (200) on the fixing platform (62).
3. The device for automatically resistance welding the LED according to claim 2, wherein the clamping mechanism (21) comprises two clamping plates (211), each clamping plate (211) is provided with a semicircular notch, the two clamping plates (211) are butted to enable the two semicircular notches to be spliced to form a clamping opening (212), and the clamping opening (212) is used for clamping the LED lamp (200).
4. The apparatus for automatically resistance welding LED according to claim 3, wherein a plurality of said semicircular notches are formed on each of said two clamping plates (211), said two clamping plates (211) are butt-jointed to form a plurality of said clamping openings (212), and a plurality of said clamping openings (212) correspondingly clamp a plurality of said LED lamps (200).
5. The apparatus for automatic resistance welding processing of LED according to claim 4, wherein the end of the resistance plate (300) abutting against the clamping mechanism (21) is provided with a plurality of resistors, the resistors correspond to the LED lamps (200) one by one, and the plurality of resistors are sequentially arranged to form a resistor strip.
6. An apparatus for automatic resistance welding processing of LED according to claim 5, wherein the LED welding device 4 comprises a cutting head (44) and a second driving mechanism (43), the cutting head (44) is disposed right above the resistor strip, and the second driving mechanism (43) drives the cutting head (44) to fall to cut the resistor strip off the resistor plate (300).
7. The apparatus for automatically resistance-welding LEDs according to claim 6, further comprising a receiving bucket (7), wherein the receiving bucket (7) is arranged right below the resistor strip, and the receiving bucket (7) is used for receiving the cut resistor strip.
8. An apparatus for automatic resistance welding processing of LED according to claim 7, wherein said resistive plate (300) is formed by splicing a plurality of said resistive strips, and said resistance fixing device (3) further comprises a resistance advancing mechanism for advancing said resistive plate (300) toward said LED clamping device (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011274407.5A CN112355448A (en) | 2020-11-15 | 2020-11-15 | Equipment for automatic resistance welding processing of LED |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011274407.5A CN112355448A (en) | 2020-11-15 | 2020-11-15 | Equipment for automatic resistance welding processing of LED |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112355448A true CN112355448A (en) | 2021-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011274407.5A Pending CN112355448A (en) | 2020-11-15 | 2020-11-15 | Equipment for automatic resistance welding processing of LED |
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| CN (1) | CN112355448A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200812739A (en) * | 2006-09-05 | 2008-03-16 | Wen-Hao Liang | Automatic welding machine for LED pins |
| EP2781294A2 (en) * | 2013-03-18 | 2014-09-24 | Ideal-Werk C. & E. Jungeblodt GmbH & Co.KG | Welding machine, in particular grid welding machine, with at least two adjustable welding devices |
| CN204459906U (en) * | 2015-03-23 | 2015-07-08 | 临海市诺赛特工贸有限公司 | LED color lamp Full-automatic machine for producing |
| CN107197619A (en) * | 2017-06-26 | 2017-09-22 | 江门市江海区凯辉光电器材厂有限公司 | LED automatic electric resistance welding equipments |
| CN110253101A (en) * | 2019-06-25 | 2019-09-20 | 广东银钢智能科技有限公司 | Cable circuit plate welder |
| CN209830583U (en) * | 2019-02-27 | 2019-12-24 | 上海亚尔光源有限公司 | Automatic spot welding equipment for ultraviolet lamp molybdenum sheet assembly |
-
2020
- 2020-11-15 CN CN202011274407.5A patent/CN112355448A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200812739A (en) * | 2006-09-05 | 2008-03-16 | Wen-Hao Liang | Automatic welding machine for LED pins |
| EP2781294A2 (en) * | 2013-03-18 | 2014-09-24 | Ideal-Werk C. & E. Jungeblodt GmbH & Co.KG | Welding machine, in particular grid welding machine, with at least two adjustable welding devices |
| CN204459906U (en) * | 2015-03-23 | 2015-07-08 | 临海市诺赛特工贸有限公司 | LED color lamp Full-automatic machine for producing |
| CN107197619A (en) * | 2017-06-26 | 2017-09-22 | 江门市江海区凯辉光电器材厂有限公司 | LED automatic electric resistance welding equipments |
| CN209830583U (en) * | 2019-02-27 | 2019-12-24 | 上海亚尔光源有限公司 | Automatic spot welding equipment for ultraviolet lamp molybdenum sheet assembly |
| CN110253101A (en) * | 2019-06-25 | 2019-09-20 | 广东银钢智能科技有限公司 | Cable circuit plate welder |
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Application publication date: 20210212 |
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| RJ01 | Rejection of invention patent application after publication |