CN218782182U - Carburetor pump cover spring assembly precision detection and classification collection device - Google Patents
Carburetor pump cover spring assembly precision detection and classification collection device Download PDFInfo
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- CN218782182U CN218782182U CN202222848910.8U CN202222848910U CN218782182U CN 218782182 U CN218782182 U CN 218782182U CN 202222848910 U CN202222848910 U CN 202222848910U CN 218782182 U CN218782182 U CN 218782182U
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- carburetor
- clamping jaw
- jaw body
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Abstract
The utility model relates to an among carburetor pump cover spring assembly precision detects and categorised collection device structure, whether assemble in place through the spring on the visual detection module detection carburetor pump cover, if the assembly is not in place, then when the carburetor pump cover is carried to fixture position, control fixture's first cylinder drives clamping jaw body downstream, utilize clamping jaw body to press from both sides the carburetor pump cover that the assembly is not in place, the first cylinder of controlling again drives clamping jaw body upward movement to being higher than the position of take-up reel, then the second cylinder of control transfer mechanism drives the take-up reel and removes to fixture's clamping jaw body below, control clamping jaw body loosens, make the carburetor pump cover drop to the take-up reel, control second cylinder drives the take-up reel and removes to the below that breaks away from clamping jaw body. Through above institutional advancement, utilize the machine to replace artifically, realize the high efficiency that carburetor pump cover spring assembly precision detected, avoid taking place to miss to examine and influence the off-the-shelf quality of carburetor that follow-up assembly is.
Description
Technical Field
The utility model relates to a carburetor processing equipment technical field, in particular to carburetor pump cover spring assembly precision detects and categorised collection device.
Background
In the carburetor processing procedure, a spring needs to be assembled on a carburetor pump cover in one step, after the assembly is completed, the conventional method is to check whether the pump cover assembly spring on the upstream of the production line is installed in place through manual quality inspection, and if the pump cover assembly spring is not qualified, reworking and re-assembly are needed.
However, depending on the manual quality inspection mode, visual fatigue is easily caused by manual work, so that the problem of missing inspection is easily caused in the actual quality inspection process, and if the carburetor pump cover spring is not assembled in place and is not detected, the quality of a subsequently assembled carburetor finished product cannot meet the requirement, and the normal action of an oil needle is influenced.
Therefore, how to replace artifically through the machine, realize the high efficiency that carburetor pump cover spring assembly precision detected, avoid taking place to miss to examine and influence the finished quality of carburetor that follow-up assembly is, become the technical problem that needs to solve urgently.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: how to replace artifically through the machine, realize the high efficiency that carburetor pump cover spring assembly precision detected, avoid taking place to miss to examine and influence the finished quality of carburetor that follow-up assembly is.
In order to solve the technical problem, the utility model discloses a technical scheme be:
the utility model provides a carburetor pump cover spring assembly precision detects and categorised collection device, includes:
a frame;
the stepping conveying belt is connected to the rack, and the conveying direction of the stepping conveying belt is the X direction;
the visual detection module is arranged right above the stepping conveying belt and used for detecting whether the assembly precision of a spring of a carburetor pump cover body placed on the stepping conveying belt meets the requirement or not;
the clamping mechanism is arranged right above the stepping conveying belt and is positioned in the X direction of the visual detection module, the clamping mechanism comprises a first air cylinder and a clamping jaw body connected to the first air cylinder, the moving direction of the first air cylinder is the Z direction, and the clamping jaw body is used for clamping the carburetor pump cover body which is detected by the visual detection module and does not meet the requirement on the stepping conveying belt;
the transfer mechanism, the transfer mechanism includes the second cylinder and connects in the take-up (stock) pan of second cylinder, the moving direction of second cylinder is Y to, the take-up (stock) pan is located the Y side of clamping jaw body, the take-up (stock) pan is used for moving under the first state to the clamping jaw body under, moves the Y side to the clamping jaw body under the second state.
Further, among the above-mentioned carburetor pump cover spring assembly precision detection and categorised collection device structure, still include and dial material mechanism, dial material mechanism includes the connecting seat, dials material spare and elastic component, the connecting seat is fixed in the frame, dial material spare pin joint in the connecting seat, dial material spare and be located the take-up (stock) pan under with the second state directly over, elastic component one end connect in dial material spare, the other end connect in the connecting seat, dial the lower part of material spare and be the arc that the axial is X to, dial the Y side of material spare and be equipped with group material portion.
Further, in the structure of the carburetor pump cover spring assembling precision detecting and classifying and collecting device, a limiting plate is reversely arranged in the Y direction of the material receiving disc, and a hollow part for avoiding the material stirring part is arranged in the middle of the limiting plate.
Further, in the structure of the carburetor pump cover spring assembling precision detecting and classifying and collecting device, the visual detection module comprises a CCD camera.
Further, among the above-mentioned carburetor pump cover spring assembly precision detection and categorised collection device structure, still include PLC, PLC is connected with first cylinder, second cylinder and visual detection module electricity respectively.
Further, in the structure of the carburetor pump cover spring assembly precision detecting and classifying and collecting device, the distance between the visual detection module and the clamping mechanism in the X direction is equal to the stepping distance of the stepping conveying belt.
The beneficial effects of the utility model reside in that: the utility model relates to a carburetor pump cover spring assembly precision detects and categorised collection device structure in, through the direction of delivery at step-by-step conveyer belt X to top sets gradually visual detection module and fixture, the carburetor pump cover stops after arriving under visual detection module earlier, whether assemble in place through the spring on the visual detection module detection carburetor pump cover, if the assembly is in place, then when the carburetor pump cover is carried to fixture position, do not control fixture and transfer mechanism action, if the assembly is not in place, then when the carburetor pump cover is carried to fixture position, the first cylinder of control fixture drives clamping jaw body and moves downwards, utilize the carburetor pump cover that clamping jaw body will not assemble in place to clip, the first cylinder of controlling again drives clamping jaw body rebound to be higher than the position of take-up dish, then the second cylinder of control transfer mechanism drives the take-up dish and moves to clamping jaw body below of fixture, control clamping jaw body loosens, make the carburetor pump cover drop to the take-up dish, control second cylinder drives the take-up dish and moves to the below that breaks away from the clamping jaw body. Through above institutional advancement, utilize the machine to replace artifically, realize the high efficiency that carburetor pump cover spring assembly precision detected, avoid taking place to miss to examine and influence the finished quality of carburetor that follow-up assembly is.
Drawings
Fig. 1 is a schematic structural view of a carburetor pump cover spring assembly precision detection and classification collection device according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a material stirring mechanism of a carburetor pump cover spring assembly precision detection and classification collection device according to an embodiment of the present invention in a first state;
fig. 3 is a schematic structural view of a material stirring mechanism of a carburetor pump cover spring assembly precision detection and classification collection device according to an embodiment of the present invention in a second state;
description of reference numerals:
1. a frame;
2. a stepping conveyor belt;
3. a visual detection module;
4. a clamping mechanism; 41. a first cylinder; 42. a jaw body;
5. a transfer mechanism; 51. a second cylinder; 52. a take-up pan; 521. a hollow part;
6. a material poking mechanism; 61. a connecting seat; 62. material stirring parts; 63. an elastic member;
7. carburetor pump cover.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 3, an embodiment of the present invention relates to a device for detecting assembly precision and collecting classification of a carburetor pump cover spring, including:
a frame 1;
the stepping conveying belt 2 is connected to the rack 1, and the conveying direction of the stepping conveying belt 2 is the X direction;
the visual detection module 3 is arranged right above the stepping conveyor belt 2, and the visual detection module 3 is used for detecting whether the assembly precision of a spring of a carburetor pump cover 7 body arranged on the stepping conveyor belt 2 meets the requirement or not;
the clamping mechanism 4 is arranged right above the stepping conveyor belt 2, the clamping mechanism 4 is positioned in the X direction of the visual detection module 3, the clamping mechanism 4 comprises a first air cylinder 41 and a clamping jaw body 42 connected to the first air cylinder 41, the moving direction of the first air cylinder 41 is the Z direction, and the clamping jaw body 42 is used for clamping an unsatisfactory carburetor pump cover 7 body detected by the visual detection module 3 on the stepping conveyor belt 2;
the transfer mechanism 5, the transfer mechanism 5 includes second cylinder 51 and connects in the take-up pan 52 of second cylinder 51, the moving direction of second cylinder 51 is Y to, the take-up pan 52 is located the Y side of clamping jaw body 42, the take-up pan 52 is used for moving under the clamping jaw body 42 under the first state, moves to the Y side of clamping jaw body 42 under the second state.
The working principle of the carburetor pump cover 7 spring assembly precision detection and classification device is as follows: the carburetor pump covers 7 after the springs are assembled are placed at the initial ends of the stepping conveyor belts 2 at equal intervals by manpower or a manipulator, and the interval between every two adjacent carburetor pump covers 7 is equal to the stepping distance of the stepping conveyor belts 2;
in the structure, the carburetor pump covers 7 after the springs are assembled are arranged at the initial ends of the stepping conveyor belts 2 at equal intervals by manpower or a manipulator, and the interval between every two adjacent carburetor pump covers 7 is equal to the stepping distance of the stepping conveyor belts 2; the visual detection module 3 and the clamping mechanism 4 are sequentially arranged above the stepping conveying belt 2 in the conveying direction, namely the X direction, the carburetor pump cover 7 stops after reaching the position right below the visual detection module 3, whether a spring on the carburetor pump cover 7 is assembled in place is detected by the visual detection module 3, if the spring is assembled in place, the action of the clamping mechanism 4 and the transfer mechanism 5 is not controlled when the carburetor pump cover 7 is conveyed to the position of the clamping mechanism 4, and if the spring is not assembled in place, the first air cylinder 41 of the clamping mechanism 4 is controlled to drive the clamping jaw body 42 to move downwards when the carburetor pump cover 7 is conveyed to the position of the clamping mechanism 4, the carburetor pump cover 7 which is not assembled in place is clamped by the clamping jaw body 42, the first air cylinder 41 is controlled to drive the clamping jaw body 42 to move upwards to a position higher than the material receiving disc 52, then the second air cylinder 51 of the transfer mechanism 5 is controlled to drive the material receiving disc 52 to move to the position below the clamping jaw body 42 of the clamping mechanism 4, the clamping jaw body 42 is controlled to loosen, so that the carburetor pump cover 7 falls to the material receiving disc 52, and the second air cylinder 51 is controlled to drive the material receiving disc 52 to move to be separated from the lower part of the clamping jaw body 42. Through above structural improvement, utilize the machine to replace artifically, realize the high efficiency that carburetor pump cover 7 spring assembly precision detected, avoid taking place to miss to examine and influence the finished quality of carburetor that follow-up assembly is.
As an optional implementation mode, the material poking device further comprises a material poking mechanism 6, wherein the material poking mechanism 6 comprises a connecting seat 61, a material poking part 62 and an elastic part 63, the connecting seat 61 is fixed on the frame 1, the material poking part 62 is pivoted to the connecting seat 61, the material poking part 62 is located right above the material receiving disc 52 in the second state, one end of the elastic part 63 is connected to the material poking part 62, the other end of the elastic part is connected to the connecting seat 61, the lower part of the material poking part 62 is in an arc shape in the X direction along the axial direction, and a material poking part is arranged on the Y side of the material poking part 62.
Preferably, a limiting plate is arranged in the Y direction of the material receiving disc 52 in the opposite direction, and a hollow part 521 for avoiding the material stirring part 62 is arranged in the middle of the limiting plate.
In the above structure, after the carburetor pump cover 7 requiring spring reworking is dropped to the receiving pan 52 without being assembled in place, the second cylinder 51 is controlled to drive the receiving pan 52 to leave the lower part of the clamping jaw body 42, and then the carburetor pump cover 7 in the receiving pan 52 is firstly contacted with the arc-shaped lower surface of the material stirring piece 62, which is in a first state, referring to fig. 2, along with the continuous movement of the receiving pan 52, the surface of the carburetor pump cover 7 is separated from the arc-shaped lower surface of the material stirring piece 62, which is in a second state, referring to fig. 3, at this time, under the action of the elastic piece 63, the lower part of the Y-direction reverse end of the material stirring piece 62 is lower than the upper surface of the carburetor pump cover 7, but can pass through the hollowed part 521 of the limiting plate, and when the receiving pan 52 is driven by the second cylinder 51 to move in the Y direction, the carburetor pump cover 7 on the receiving pan 52 can be automatically ejected by the material stirring piece 62, separated from the receiving pan 52, and dropped to be collected below.
As an alternative embodiment, the visual detection module 3 comprises a CCD camera.
In the above structure, the image information of the lower carburetor pump cover 7 is acquired by the CCD camera, and the pixel points of the image information are compared with the pixel points of the image information of the standard carburetor pump cover 7 by analyzing, so as to determine whether the spring on the carburetor pump cover 7 is assembled in place.
As an optional embodiment, a PLC is further included, and the PLC is electrically connected to the first cylinder 41, the second cylinder 51, and the visual inspection module 3, respectively.
The above control steps can be implemented by setting a corresponding program through a PLC, and the specific program setting belongs to the prior art, and will not be described herein too much, and those skilled in the art can easily implement the above control steps in combination with the above description.
As an alternative embodiment, the distance between the visual inspection module 3 and the clamping mechanism 4 in the X direction is equal to the step distance of the step conveyor belt 2.
The above mentioned is only the embodiment of the present invention, and not the limitation of the patent scope of the present invention, all the equivalent transformations made by the contents of the specification and the drawings, or the direct or indirect application in the related technical field, are included in the patent protection scope of the present invention.
Claims (6)
1. Carburetor pump cover spring assembly precision detects and categorised collection device, its characterized in that includes:
a frame;
the stepping conveying belt is connected to the rack, and the conveying direction of the stepping conveying belt is the X direction;
the visual detection module is arranged right above the stepping conveying belt and used for detecting whether the assembly precision of a spring of a carburetor pump cover body placed on the stepping conveying belt meets the requirement or not;
the clamping mechanism is arranged right above the stepping conveying belt and is positioned in the X direction of the visual detection module, the clamping mechanism comprises a first air cylinder and a clamping jaw body connected to the first air cylinder, the moving direction of the first air cylinder is the Z direction, and the clamping jaw body is used for clamping an unqualified carburetor pump cover body detected by the visual detection module on the stepping conveying belt;
the transfer mechanism, the transfer mechanism includes the second cylinder and connects in the take-up (stock) pan of second cylinder, the moving direction of second cylinder is Y to, the take-up pan is located the Y side of clamping jaw body, the take-up pan is used for moving under the first state to the clamping jaw body under, moves the Y side to the clamping jaw body under the second state.
2. The carburetor pump cover spring assembling precision detecting and classifying and collecting device according to claim 1, further comprising a material stirring mechanism, wherein the material stirring mechanism comprises a connecting seat, a material stirring member and an elastic member, the connecting seat is fixed on the frame, the material stirring member is pivoted to the connecting seat, the material stirring member is located right above the material receiving disc in the second state, one end of the elastic member is connected to the material stirring member, the other end of the elastic member is connected to the connecting seat, the lower portion of the material stirring member is in an arc shape with the axial direction being the X direction, and a material stirring portion is arranged on the Y side of the material stirring member.
3. The device for detecting the assembly precision and classifying and collecting the spring of the carburetor pump cover according to claim 2, wherein a limiting plate is arranged in the Y direction of the material receiving plate in the reverse direction, and a hollow part for avoiding the material stirring part is arranged in the middle of the limiting plate.
4. The apparatus of claim 1, wherein the visual inspection module comprises a CCD camera.
5. The carburetor pump cover spring assembling precision detecting and classifying and collecting device according to claim 1, further comprising a PLC electrically connected to the first cylinder, the second cylinder and the visual detection module, respectively.
6. The apparatus for detecting precision of assembling a cover spring of a carburetor according to claim 1, wherein an X-directional distance between the visual detection module and the holding mechanism is equal to a stepping distance of the stepping belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222848910.8U CN218782182U (en) | 2022-10-27 | 2022-10-27 | Carburetor pump cover spring assembly precision detection and classification collection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222848910.8U CN218782182U (en) | 2022-10-27 | 2022-10-27 | Carburetor pump cover spring assembly precision detection and classification collection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218782182U true CN218782182U (en) | 2023-03-31 |
Family
ID=85710881
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222848910.8U Active CN218782182U (en) | 2022-10-27 | 2022-10-27 | Carburetor pump cover spring assembly precision detection and classification collection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218782182U (en) |
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2022
- 2022-10-27 CN CN202222848910.8U patent/CN218782182U/en active Active
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