CN218799688U - Full-automatic welding line all-in-one - Google Patents
Full-automatic welding line all-in-one Download PDFInfo
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- CN218799688U CN218799688U CN202223137089.5U CN202223137089U CN218799688U CN 218799688 U CN218799688 U CN 218799688U CN 202223137089 U CN202223137089 U CN 202223137089U CN 218799688 U CN218799688 U CN 218799688U
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Abstract
The utility model discloses a full-automatic welding line all-in-one, including frame, LED board feed mechanism, first snatch remove the module, the second snatch remove module, two X axial guide rails, install respectively on two X axial guide rails two transfer chains, positioning fixture compress tightly module mechanism, weld group, dress battery of lens and snatch LED board module mechanism. The utility model discloses a belt module snatchs anchor clamps endless mode and has improved the speed and the stability of LED board feed. Through artifical once only placing a lot of LED boards, other are all snatched with the module and are accomplished with mechanical structure, and the centre need not be at manual operation, has improved efficiency and stability, has reduced the loaded down with trivial details that utilize the manual mechanical hand to snatch from top to bottom repeatedly on the market. Through the guide sub-plate pressing measurement structure, each bonding wire can be ensured, the lens is correctly attached in place, and the stability is improved. Can replace manual work and the existing LED equipment, improve efficiency, position accuracy nature and stability.
Description
Technical Field
The utility model relates to a bonding wire equipment, specific saying so relates to a full-automatic welding line all-in-one.
Background
In the production process of the LED product, the processes of welding wires, punching and lens pasting are required.
The following are the drawbacks of conventional wire bonding equipment:
defect 1, what the LED trade adopted at present is that manual work or market come the bonding wire through the automation equipment that utilizes the mode of mobile structure, die-cut, paste the lens. The manual method is accurate, but has extremely low efficiency and wastes time and labor.
And 3, in the prior art, the automatic LED wire bonding, punching and lens attaching equipment is clumsy in a moving mode, the efficiency is improved to a certain extent, but the speed which people want cannot be achieved, the position probability is deviated, and the stability is not high.
Therefore, there is a need to design and develop a reliable LED wire bonding apparatus.
SUMMERY OF THE UTILITY MODEL
To the deficiency among the prior art, the to-be-solved technical problem of the utility model lies in providing a full-automatic welding wire all-in-one. The purpose of designing this full-automatic welding line all-in-one is when raising the efficiency assurance degree of accuracy, and stability.
In order to solve the technical problem, the utility model discloses a following scheme realizes: the utility model discloses a full-automatic welding line all-in-one, including the frame, the upper end of frame is equipped with the platen, and this all-in-one still includes:
the LED plate feeding mechanism is arranged on the feeding side of the integrated machine and is provided with an LED plate feeding position, a material pushing mechanism arranged on one side of the LED plate feeding position and used for pushing the LED plate to a lifting station and a jacking mechanism for driving the lifting station to a grabbing station;
the first grabbing and moving module is provided with a Y-axis mechanism arranged at the edge of the bedplate, a first lifting mechanism which is in driving connection with the Y-axis mechanism and is driven by the Y-axis mechanism to do Y-axis motion, and a first grabbing mechanism arranged on the lifting mechanism, wherein the first grabbing mechanism can move to the grabbing station;
the second grabbing moving module is arranged at the other edge of the bedplate, and the second grabbing moving module and the first grabbing moving module have the same structure;
two X-axis guide rails which are arranged on the bedplate in parallel;
the two conveying lines are respectively arranged on the two X-axis guide rails, the two conveying lines are respectively a first belt line and a second belt line, and the belts of the first belt line and the second belt line are fixed with LED plate clamps for receiving LED plates at equal intervals;
the positioning clamp pressing module mechanism is arranged on the bedplate and arranged on the adjacent side of the first belt line, and a structure for pressing the LED plate is arranged on the positioning clamp pressing module mechanism;
the welding wire group is fixed on the rack and is provided with a wire feeding mechanism, a tin feeding mechanism and a tin soldering mechanism for soldering wires on the LED board;
the lens assembly is arranged on the adjacent side of the rack and is provided with an upper lens mechanism and a lens assembly mechanism for assembling the lens on the LED board;
and the grabbing LED plate module mechanism is arranged on the rack.
Furthermore, a tin cleaning brush mechanism is further installed on the bedplate, the tin cleaning brush mechanism is provided with a rotary power part and a brush in driving connection with the rotary power part, and the brush is located on the upper side of the second belt line and close to the blanking station.
Further, the wire feeding mechanism includes:
the second wire feeding module mechanism is arranged at the bottom;
a Y-axis movable part which is in driving connection with the second wire feeding module mechanism and is driven by the second wire feeding module mechanism to do Y-axis movement;
the first wire feeding module mechanism is arranged on the Y-axis movable part and used for conveying the entering wire rods to a soldering station;
the wire pressing mechanism is arranged on the Y-axis movable part and is arranged in the wire inlet end direction of the first wire feeding module mechanism;
the wire clamping mechanism is arranged on the Y-axis movable part and is arranged in the direction of the wire outlet end of the first wire feeding module mechanism;
the winding mechanism is arranged on the adjacent side of the second wire feeding module mechanism and is arranged on the lower side of the wire clamping mechanism;
the welding wire clamp mechanism is arranged on the side adjacent to the second wire feeding module mechanism and is arranged at a welding wire station, and the welding wire station is positioned on the first belt line;
the wire welding mechanism is arranged on the adjacent side of the second wire feeding module mechanism and in the wire outgoing direction of the wire clamping mechanism, and is used for welding a wire at a wire welding station;
and the tin feeding mechanism is arranged on a bracket and used for feeding the tin wire into the welding station.
Furthermore, the full-automatic all-in-one welding wire machine further comprises at least one group of wire supporting frames, and wires on the wire supporting frames are guided to the first wire feeding module mechanism.
Further, the lens assembling set includes:
a chassis;
the lens feeding mechanism is arranged on the adjacent side of the case;
the moving module is arranged on the case and is provided with a track moving in the Y-axis direction and a loading jig bearing plate connected to the track in a sliding manner, a loading jig for loading the LED plate with the welded wire is mounted on the loading jig bearing plate, and a plate dividing clamp is arranged on the loading jig;
the grabbing lens moving module is arranged on the chassis and is arranged in the X-axis direction, grabs a lens mold frame on the lens feeding mechanism and sends the lens mold frame to an upper lens station, and the material loading jig can move to the upper lens station;
the pressure cylinder plate dividing mechanism is arranged on the case and is provided with a pressure cylinder and a pressing part in driving connection with the pressure cylinder, the pressing part is driven by the pressure cylinder to move up and down, and the material loading jig can move right below the pressing part;
the cylinder moving mechanism is axially arranged on the top of the case through a mounting frame Y and is provided with an XY axis driving mechanism;
the pressing and measuring lamp framework is in driving connection with the XY axis driving mechanism on the cylinder moving mechanism, a lifter and a negative pressure plate connected with the lifter are arranged on the pressing and measuring lamp framework, and the pressing and measuring lamp framework is used for sucking the LED plate provided with the lens on the material loading jig.
Furthermore, the case is also provided with two blanking distributing plates distributed in the XY direction, wherein one blanking distributing plate is used for receiving qualified materials, and the other blanking distributing plate is used for receiving unqualified materials.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a belt module snatchs anchor clamps endless mode and has improved the speed and the stability of LED board feed. Through artifical once only placing a lot of LED boards, other are all snatched with mechanical structure and are accomplished with the module, and the centre need not be at manual operation, has improved efficiency and stability, has reduced the loaded down with trivial details that utilizes artifical manipulator to snatch from top to bottom repeatedly on the market. Through the guide sub-plate pressing measurement structure, each welding wire can be ensured, the lens is correctly attached in place, and the stability is improved. Can replace manual work and the existing LED equipment, improve efficiency, position accuracy nature and stability.
Drawings
Fig. 1 is a complete machine diagram of the full-automatic welding line all-in-one machine of the utility model.
Fig. 2 is a structural diagram of the bonding wire set of the present invention.
Fig. 3 is a structural diagram of the lens assembly of the present invention.
In the drawings, the reference numbers: 1-LED panel feeding mechanism, 2-first grabbing moving module, 3-positioning fixture hold-down module mechanism, 4-display screen operation interface, 5-wire holder, 6-tin feeding mechanism, 7-second grabbing moving module, 8-first belt line, 9-second belt line, 10-grabbing LED panel module mechanism, 11-LED panel fixture, 12-tin clearing brush, 13-wire hold-down mechanism, 14-wire stripping mechanism, 15-first wire feeding module mechanism, 16-wire winding mechanism, 17-second wire feeding module mechanism, 18-wire clamping mechanism, 19-wire bonding clamp mechanism, 20-wire bonding mechanism, 22-display screen support, 23-pressure cylinder panel splitting mechanism, 24-display screen, 25-lens feeding mechanism, 26-grabbing lens moving module, 27-panel splitting fixture, 28-down pressure measuring lamp structure, 29-blanking mechanism, 30-cylinder moving mechanism, 31-moving module, 32-chassis.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the drawings in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making more clear and definite definitions of the protection scope of the present invention. Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
Example 1: the utility model discloses a concrete structure as follows:
referring to fig. 1-3, the utility model discloses a full-automatic welding line all-in-one, including the frame, the upper end of frame is equipped with the platen, and this all-in-one still includes:
the LED plate feeding mechanism 1 is arranged on the feeding side of the all-in-one machine and is provided with an LED plate feeding position, a material pushing mechanism arranged on one side of the LED plate feeding position and used for pushing the LED plate to a lifting station and a jacking mechanism used for driving the lifting station to a grabbing station;
the first grabbing and moving module 2 is provided with a Y-axis mechanism arranged on the edge of the bedplate, a first lifting mechanism which is in driving connection with the Y-axis mechanism and is driven by the Y-axis mechanism to do Y-axis motion, and a first grabbing mechanism arranged on the lifting mechanism, wherein the first grabbing mechanism can move to the grabbing station;
the second grabbing moving module 7 is arranged at the other edge of the bedplate, and the second grabbing moving module 7 and the first grabbing moving module 2 have the same structure;
two X-axis guide rails which are arranged on the bedplate in parallel;
the two conveying lines are respectively arranged on the two X-axis guide rails, the two conveying lines are respectively a first belt line 8 and a second belt line 9, and LED plate clamps for receiving LED plates are fixed on belts of the first belt line 8 and the second belt line 9 at equal intervals;
the positioning clamp pressing module mechanism 3 is arranged on the bedplate, is arranged on the adjacent side of the first belt line 8 and is provided with a structure for pressing the LED plate;
the welding wire group is fixed on the rack and is provided with a wire feeding mechanism, a tin feeding mechanism 6 and a tin soldering mechanism for soldering wires on the LED board;
the lens assembly is arranged on the adjacent side of the rack and is provided with an upper lens mechanism and a lens assembly mechanism for assembling the lens on the LED board;
and the LED board grabbing module mechanism 10 is arranged on the rack.
A preferred technical solution of this embodiment: and the bedplate is also provided with a tin cleaning brush mechanism 12, the tin cleaning brush mechanism 12 is provided with a rotary power part and a brush which is in driving connection with the rotary power part, and the brush is positioned at the upper side of the second belt line 9 and is close to the blanking station.
A preferred technical solution of this embodiment: send line mechanism to include:
a second wire feeding module mechanism 17 arranged at the bottom;
a Y-axis movable part which is in driving connection with the second wire feeding module mechanism 17 and is driven by the second wire feeding module mechanism 17 to move in the Y-axis direction;
a first wire feeding module mechanism 15 mounted on the Y-axis movable portion for conveying an incoming wire to a soldering station;
the wire pressing mechanism 13 is arranged on the Y-axis movable part and is arranged in the wire inlet end direction of the first wire feeding module mechanism 15;
the wire clamping mechanism 18 is arranged on the Y-axis movable part and is arranged in the direction of the wire outlet end of the first wire feeding module mechanism 15;
the winding mechanism 16 is arranged at the adjacent side of the second wire feeding module mechanism 17 and at the lower side of the wire clamping mechanism 18;
the wire welding clamp mechanism 19 is arranged on the adjacent side of the second wire feeding module mechanism 17 and is arranged at a wire welding station, and the wire welding station is positioned on the first belt line 8;
the wire welding mechanism 20 is arranged on the adjacent side of the second wire feeding module mechanism 17 and in the wire outgoing direction of the wire clamping mechanism 18, and the wire welding mechanism 20 is used for welding wires at a wire welding station;
and the tin feeding mechanism 6 is arranged on a bracket and used for feeding the tin wire into the welding station.
A preferred technical solution of this embodiment: the full-automatic welding line all-in-one machine further comprises at least one group of wire supporting frames 5, and wires on the wire supporting frames 5 are guided to the first wire feeding module mechanism 15.
A preferred technical solution of this embodiment: the lens-mounting group includes:
a chassis 32;
the display screen 24 is arranged on the case 32 through a stand column;
a lens feeding mechanism 25 disposed adjacent to the casing 32;
the moving module 31 is arranged on the case 32, and is provided with a track moving in the Y-axis direction and a loading jig bearing plate connected to the track in a sliding manner, a loading jig for loading the LED plate with the welded wire is mounted on the loading jig bearing plate, and a plate dividing clamp 27 is arranged on the loading jig;
the grabbing lens moving module 26 is arranged on the case 32, the grabbing lens moving module 26X is arranged in the axial direction, grabs the lens mold frame on the lens feeding mechanism 25 and sends the lens mold frame to an upper lens station, and the material loading jig can move to the upper lens station;
the pressure cylinder plate dividing mechanism 23 is arranged on the case 32, and is provided with a pressure cylinder and a pressing part in driving connection with the pressure cylinder, the pressing part is driven by the pressure cylinder to move up and down, and the material loading jig can move right below the pressing part;
the cylinder moving mechanism 30 is axially arranged on the top of the case 32 through a mounting frame Y and is provided with an XY axis driving mechanism;
the pressing and measuring lamp framework 28 is in driving connection with the XY axis driving mechanism on the cylinder moving mechanism 30, a lifter and a negative pressure plate connected with the lifter are arranged on the pressing and measuring lamp framework 28, and the pressing and measuring lamp framework 28 is used for sucking the LED plate provided with the lens on the material loading jig.
A preferred technical solution of this embodiment: the chassis 32 is further provided with two discharging material distribution plates 29 distributed in the XY direction, wherein one discharging material distribution plate 29 is used for receiving qualified materials, and the other discharging material distribution plate 29 is used for receiving unqualified materials.
Example 2:
as shown in figures 1-3, the following is the working principle of the full-automatic welding line all-in-one machine of the utility model:
the rack is provided with a display screen supporting seat 22, a display screen operation interface 4 is installed on the display screen supporting seat 22, and the operation program of the whole equipment is set on the display screen operation interface 4.
The staff puts the LED board on LED board feed mechanism 1, through 1 material loading of LED board feed mechanism to snatching the station, first snatch remove module 2 snatch the LED board and send into LED board anchor clamps 11 from snatching the station, LED board anchor clamps 11 that are equipped with the LED board are sent into first belt line 8, is fixed and is compressed tightly the LED board by location anchor clamps compress module mechanism 3 time and by location anchor clamps compress module mechanism, anchor clamps compress module mechanism 3 and loosen the LED board after compressing tightly, LED board and LED board anchor clamps 11 after first belt line 8 will compress tightly send into the bonding wire station.
And the welding wires are combined into wires and are welded to the LED boards on the welding wire stations, and after the welding wires of the LED boards are welded, unqualified products of the welding wires are grabbed and sent into an unqualified product area by the grabbing LED board module mechanism 10.
The LED boards qualified in bonding wires are conveyed to a second grabbing and moving module 7 on the left side in the figure 1 through a first belt line 8, the second grabbing and moving module 7 takes the LED boards qualified in bonding wires out of an LED board clamp 11 on the first belt line 8 and sends the LED boards qualified in bonding wires into an empty LED board clamp 11 on a second belt line 9, and the second belt line 9 moves the LED boards qualified in bonding wires to a discharging station and cleans tin slag on the LED boards through a tin cleaning brush 12.
The first grabbing and moving module 2 sends the LED boards with qualified bonding wires into the lens assembly lens.
To sum up, the utility model discloses a belt module snatchs anchor clamps endless mode and has improved the speed and the stability of LED board feed. Through artifical once only placing a lot of LED boards, other are all snatched with mechanical structure and are accomplished with the module, and the centre need not be at manual operation, has improved efficiency and stability, has reduced the loaded down with trivial details that utilizes artifical manipulator to snatch from top to bottom repeatedly on the market. Through the guide sub-plate pressing measurement structure, each welding wire can be ensured, the lens is correctly attached in place, and the stability is improved. Can replace manual work and the existing LED equipment, improve efficiency, position accuracy nature and stability.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the same way in the protection scope of the present invention.
Claims (6)
1. The utility model provides a full-automatic welding line all-in-one, includes the frame, and the upper end of frame is equipped with the platen, its characterized in that, this all-in-one still includes:
the LED plate feeding mechanism (1) is arranged on the feeding side of the all-in-one machine and is provided with an LED plate feeding position, a material pushing mechanism arranged on one side of the LED plate feeding position and used for pushing the LED plate to a lifting station and a jacking mechanism used for driving the lifting station to a grabbing station;
the first grabbing and moving module (2) is provided with a Y-axis mechanism arranged on the edge of the bedplate, a first lifting mechanism which is in driving connection with the Y-axis mechanism and is driven by the Y-axis mechanism to do Y-axis motion, and a first grabbing mechanism arranged on the lifting mechanism, wherein the first grabbing mechanism can move to the grabbing station;
the second grabbing moving module (7) is arranged at the other edge of the bedplate, and the second grabbing moving module (7) and the first grabbing moving module (2) have the same structure;
two X axial guide rails which are arranged on the bedplate in parallel;
the two conveying lines are respectively arranged on the two X-axis guide rails, the two conveying lines are respectively a first belt line (8) and a second belt line (9), and LED plate clamps for receiving LED plates are fixed on belts of the first belt line (8) and the second belt line (9) at equal intervals;
the positioning clamp pressing module mechanism (3) is arranged on the bedplate, is arranged on the adjacent side of the first belt line (8), and is provided with a structure for pressing the LED plate;
the welding wire group is fixed on the rack and is provided with a wire feeding mechanism, a tin feeding mechanism (6) and a tin soldering mechanism for soldering wires on the LED plate;
the lens assembly is arranged on the adjacent side of the rack and is provided with an upper lens mechanism and a lens assembly mechanism for assembling the lens on the LED board;
and the grabbing LED plate module mechanism (10) is arranged on the rack.
2. The full-automatic welding line all-in-one machine according to claim 1, characterized in that a tin cleaning brush mechanism (12) is further mounted on the bedplate, the tin cleaning brush mechanism (12) is provided with a rotary power part and a brush in driving connection with the rotary power part, and the brush is located on the upper side of the second belt line (9) and close to a blanking station.
3. The fully automatic wire welding all-in-one machine according to claim 1, wherein the wire feeding mechanism comprises:
a second wire feeding module mechanism (17) arranged at the bottom;
a Y-axis movable part which is in driving connection with the second wire feeding module mechanism (17) and is driven by the second wire feeding module mechanism (17) to move in the Y-axis direction;
a first wire feeding module mechanism (15) which is arranged on the Y-axis movable part and used for conveying the entering wire rods to a soldering station;
a wire pressing mechanism (13) which is arranged on the Y-axis movable part and is arranged in the wire inlet end direction of the first wire feeding module mechanism (15);
the wire clamping mechanism (18) is arranged on the Y-axis movable part and is arranged in the wire outlet end direction of the first wire feeding module mechanism (15);
the winding mechanism (16) is arranged at the adjacent side of the second wire feeding module mechanism (17) and is arranged at the lower side of the wire clamping mechanism (18);
the wire welding clamp mechanism (19) is arranged on the adjacent side of the second wire feeding module mechanism (17) and is arranged at a wire welding station, and the wire welding station is positioned on the first belt line (8);
the wire welding mechanism (20) is arranged on the adjacent side of the second wire feeding module mechanism (17) and in the wire outgoing direction of the wire clamping mechanism (18), and the wire welding mechanism (20) is used for welding wires at a wire welding station;
and the tin feeding mechanism (6) is arranged on a bracket and used for feeding the tin wire into the welding station.
4. The machine according to claim 3, further comprising at least one wire support frame (5), wherein the wire on the wire support frame (5) is guided to the first wire feeding module mechanism (15).
5. The fully automatic welding line all-in-one machine according to claim 1, wherein the lens assembling set comprises:
a chassis (32);
a lens feeding mechanism (25) arranged at the adjacent side of the case (32);
the moving module (31) is arranged on the case (32) and is provided with a track moving in the Y-axis direction and a loading jig bearing plate connected to the track in a sliding mode, a loading jig used for loading the LED plate with the welded wire is installed on the loading jig bearing plate, and a plate dividing clamp (27) is arranged on the loading jig;
the lens grabbing moving module (26) is mounted on the case (32), the lens grabbing moving module (26) is arranged in the X-axis direction, grabs a lens mold frame on the lens feeding mechanism (25) and conveys the lens mold frame to an upper lens station, and the material loading jig can move to the upper lens station;
the pressure cylinder plate dividing mechanism (23) is arranged on the case (32) and is provided with a pressure cylinder and a pressing part in driving connection with the pressure cylinder, the pressing part is driven by the pressure cylinder to move up and down, and the material loading jig can move right below the pressing part;
the cylinder moving mechanism (30) is axially arranged on the top of the case (32) through a mounting frame Y and is provided with an XY axis driving mechanism;
the pressing and measuring lamp framework (28) is in driving connection with the XY-axis driving mechanism on the air cylinder moving mechanism (30), a lifter and a negative pressure plate connected with the lifter are arranged on the pressing and measuring lamp framework, and the pressing and measuring lamp framework (28) is used for sucking the LED plate on which the lens is installed on the material loading jig.
6. The all-in-one machine for full-automatic welding lines is characterized in that two blanking material distributing plates (29) distributed in the XY direction are further installed on the case (32), one blanking material distributing plate (29) is used for receiving qualified materials, and the other blanking material distributing plate (29) is used for receiving unqualified materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223137089.5U CN218799688U (en) | 2022-11-25 | 2022-11-25 | Full-automatic welding line all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223137089.5U CN218799688U (en) | 2022-11-25 | 2022-11-25 | Full-automatic welding line all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218799688U true CN218799688U (en) | 2023-04-07 |
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ID=87251199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223137089.5U Active CN218799688U (en) | 2022-11-25 | 2022-11-25 | Full-automatic welding line all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218799688U (en) |
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2022
- 2022-11-25 CN CN202223137089.5U patent/CN218799688U/en active Active
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