CN109333054A - A temperature sensor automatic production equipment - Google Patents
A temperature sensor automatic production equipment Download PDFInfo
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- CN109333054A CN109333054A CN201811236246.3A CN201811236246A CN109333054A CN 109333054 A CN109333054 A CN 109333054A CN 201811236246 A CN201811236246 A CN 201811236246A CN 109333054 A CN109333054 A CN 109333054A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
本发明涉及传感器自动化生产领域。一种温度传感器自动化生产设备,包括机架及固定安装在其上的下壳上料驱动装置、弹片上料装置、弹片定位组装装置、上盖上料及组装装置、过渡分料装置、铆钉组装装置、成品搬运装置和成品收集装置。该温度传感器自动化生产设备的优点是自动化程度高、工作效率高和成品合格率高。
The invention relates to the field of automatic sensor production. An automatic production equipment for temperature sensors, comprising a frame and a lower shell feeding driving device fixedly mounted on it, a shrapnel feeding device, a shrapnel positioning and assembling device, an upper cover feeding and assembling device, a transition material distributing device, and a rivet assembling device , Finished product handling device and finished product collection device. The advantages of the temperature sensor automatic production equipment are high degree of automation, high work efficiency and high qualified rate of finished products.
Description
技术领域technical field
本发明涉及传感器自动化生产领域,具体涉及双金属弹片式温度传感器生产领域。The invention relates to the field of automatic production of sensors, in particular to the field of production of bimetallic shrapnel type temperature sensors.
背景技术Background technique
双金属弹片式温度传感器是由两片不同膨胀系数的金属弹片贴在一起组成,随着温度变化,材料金属膨胀程度不同引起金属片弯曲,弯曲的曲率可以转换成一个输出信号从而测得温度值。温度传感器是由下壳、长弹片、短弹片、上盖以及铆合用的铆钉组成,在生产组装时难度较高。现有的组装方式是通过人工辅助完成,存在一些设备组装,但是无法覆盖所有元器件的自动化组装。现有双金属弹片式温度传感器生产设备存在的不足是:1.自动化程度低,工作效率低;2. 无法准确完成微动开关细小元器件的上料,料盘中夹取出错率高,导致设备故障率高;3.工件在组装时,内部会有灰尘杂质,产品合格率低;4. 组装不可靠,位置精度低,易产生松动;5.工艺流程之间会有较长的等待。The bimetallic shrapnel temperature sensor is composed of two metal shrapnel with different expansion coefficients attached together. With the change of temperature, the different degree of metal expansion of the material causes the metal sheet to bend. The curvature of the bending can be converted into an output signal to measure the temperature value. . The temperature sensor is composed of a lower shell, a long shrapnel, a short shrapnel, an upper cover and rivets for riveting, which is difficult to produce and assemble. The existing assembly method is completed by manual assistance, and there are some equipment assembly, but it cannot cover the automatic assembly of all components. The shortcomings of the existing bimetal shrapnel temperature sensor production equipment are: 1. The degree of automation is low and the work efficiency is low; 2. The feeding of the small components of the micro switch cannot be accurately completed, and the error rate of the clips in the tray is high, resulting in The equipment failure rate is high; 3. When the workpiece is assembled, there will be dust and impurities inside, and the product qualification rate is low; 4. The assembly is unreliable, the position accuracy is low, and it is easy to loosen; 5. There will be a long wait between the technological processes.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种自动化程度高、工作效率高和成品合格率高的温度传感器自动化生产设备。The purpose of the present invention is to provide a temperature sensor automatic production equipment with high degree of automation, high work efficiency and high qualified rate of finished products.
为了实现上述目的,本发明所采取的技术方案是:一种温度传感器自动化生产设备,包括机架及固定安装在其上的下壳上料驱动装置、弹片上料装置、弹片定位组装装置、上盖上料及组装装置、过渡分料装置、铆钉组装装置、成品搬运装置和成品收集装置;弹片上料装置是两组,位于下壳上料驱动装置的两侧,分别用于长短弹片的上料;弹片定位组装装置与组装长弹片的弹片上料装置相衔接,用于对长弹片先进行定位翻转,而后将其搬运组装到下壳上料驱动装置中的下壳中;上盖上料及组装装置用于实现上盖的上料,以及将上盖组装到下壳上料驱动装置中的下壳中;过渡分料装置与下壳上料驱动装置相衔接,用于承接工件并将其实现左右分料,间歇进入左右两个铆钉组装装置中;铆钉组装装置是两组,通过铆钉对已经组装内部两个弹片的下壳和上盖进行铆合;成品搬运装置位于铆钉组装装置上方,用于将组装完成的温度传感器搬运到成品收集装置中;In order to achieve the above purpose, the technical solution adopted by the present invention is: an automatic production equipment for temperature sensors, including a frame and a lower shell feeding drive device, a spring plate feeding device, a spring plate positioning and assembling device, an upper Cover feeding and assembling device, transition feeding device, rivet assembling device, finished product handling device and finished product collecting device; there are two sets of shrapnel feeding devices, located on both sides of the lower shell feeding driving device, respectively used for feeding long and short shrapnel ;The shrapnel positioning and assembling device is connected with the shrapnel feeding device for assembling the long shrapnel, which is used to position and turn the long shrapnel first, and then transport and assemble it into the lower shell in the lower shell feeding drive device; the upper cover feeding and assembling The device is used to realize the feeding of the upper cover, and to assemble the upper cover into the lower shell of the lower shell feeding drive device; the transition material distribution device is connected with the lower shell feeding drive device, and is used to accept the workpiece and realize it. The left and right materials are divided into the left and right rivet assembly devices intermittently; the rivet assembly devices are two groups, and the lower shell and the upper cover that have been assembled with the two internal shrapnel are riveted by rivets; the finished product handling device is located above the rivet assembly device. To transport the assembled temperature sensor to the finished product collection device;
弹片定位组装装置包括第一搬运组件、安装型材、第五气缸、第四线性移轨组件、步进电机、移动折板、第二手指气缸和夹取定位块;第一搬运组件固定安装在机架上,实现二个维度的移动和夹取;第五气缸通过安装型材安装在机架上,移动折板通过第四线性移轨组件移动连接在安装型材上,第五气缸伸缩端与移动折板相连接;步进电机安装在移动折板上,第二手指气缸安装在步进电机的输出轴上,夹取定位块上设有凸凹块,凸凹块的上端是带倒角的凸块,下端是与长弹片上的方口对应的凹块;The shrapnel positioning and assembling device includes a first handling component, an installation profile, a fifth air cylinder, a fourth linear rail shifting component, a stepping motor, a moving folding plate, a second finger air cylinder and a clamping and positioning block; the first handling component is fixedly installed on the machine. On the frame, two-dimensional movement and clamping are realized; the fifth cylinder is installed on the frame through the installation profile, the moving folded plate is moved and connected to the installation profile through the fourth linear shift rail assembly, and the telescopic end of the fifth cylinder is connected to the movable fold. The plates are connected; the stepping motor is installed on the moving folding plate, the second finger cylinder is installed on the output shaft of the stepping motor, the clamping and positioning block is provided with a convex and concave block, and the upper end of the convex and concave block is a convex block with a chamfer. The lower end is a concave block corresponding to the square opening on the long shrapnel;
过渡分料装置包括第七气缸、第五线性移轨组件、接取块、移动板和移取组件;移动板通过第五线性移轨组件安装在机架上,第七气缸安装在机架上,第七气缸芯轴与移动板相连接,第七气缸带动移动板移动;接取块是固定设置在移动板上的两块;接取块中央设有用于移取料叉通行的凹槽,接取块上端设置用于放置工件的槽纹,槽纹上设置有倒角;移取组件是两组,分别对应两组铆钉组装装置的进料口,移取组件包括第八气缸、顶推块和导向块,导向块固定在机架上,顶推块移动配合在导向块中,顶推块前端设有与工件匹配的卡口,卡口的下缘设有倾角,在顶推块推出的时候,工件被抬起;第八气缸安装在导向块上,第八气缸伸缩端与顶推块相连接;The transition material distribution device includes a seventh air cylinder, a fifth linear moving rail assembly, a receiving block, a moving plate and a removing assembly; the moving plate is installed on the frame through the fifth linear moving rail assembly, and the seventh air cylinder is installed on the frame , the seventh cylinder mandrel is connected with the moving plate, and the seventh cylinder drives the moving plate to move; the receiving block is two fixedly arranged on the moving plate; the center of the receiving block is provided with a groove for the passage of the removal fork, The upper end of the receiving block is provided with flutes for placing workpieces, and the flutes are provided with chamfers; there are two sets of removal components, which correspond to the feeding ports of the two sets of rivet assembly devices respectively. The removal components include an eighth cylinder, a pusher Block and guide block, the guide block is fixed on the frame, the push block moves and fits in the guide block, the front end of the push block is provided with a bayonet that matches the workpiece, and the lower edge of the bayonet is provided with an inclination angle. When the workpiece is lifted; the eighth cylinder is installed on the guide block, and the telescopic end of the eighth cylinder is connected to the push block;
成品搬运装置包括第三搬运组件和支撑件;第三搬运组件是两组,通过支撑件安装在机架上,位于铆钉组装装置的上方,第三搬运组件实现三个维度移动,支撑件上安装有工件吸盘和成品料盘吸盘,工件吸盘和成品料盘吸盘分别用于将加工成品搬运到成品料盘中和将成品料盘从成品收集装置中的搬运;The finished product handling device includes a third handling component and a support; the third handling component is two sets, which are installed on the frame through the support and located above the rivet assembly device. The third handling component moves in three dimensions and is installed on the support. There are workpiece suction cups and finished material cup suction cups, and the workpiece suction cups and the finished material cup suction cups are respectively used to transport the finished product to the finished product material tray and the finished material tray from the finished product collection device;
成品收集装置包括收集台板、成品料盘和空满料盘切换组件;收集台板固定安装在机架上,位于铆钉组装装置侧方,收集台板中放置有成品料盘;空满料盘切换组件安装在收集台板旁,用于收集叠放空料盘和放入成品的满料盘;成品料盘在收集台板和空满料盘切换组件中的搬运由成品搬运装置完成。The finished product collection device includes a collection platen, a finished product tray and an empty and full plate switching component; the collection platen is fixedly installed on the frame, located on the side of the rivet assembly device, and the finished product plate is placed in the collection platen; the empty and full platen The switching assembly is installed next to the collection table, and is used to collect the stacked empty trays and the full trays put into the finished products; the handling of the finished trays in the collection table and the empty and full tray switching components is completed by the finished product handling device.
采用了上述技术方案的一种温度传感器自动化生产设备,下壳上料驱动装置通过移取料叉移动,加工工位又是固定的,相比皮带式、链条式驱动工位的精度更高,相比机械手搬运,结构简单紧凑,效率更高,组装的效果更好,设备故障率低;弹片上料装置通过CCD相机检测,辅助定位,使得弹片在夹取过程中更加准确,对料盘的适用性更加普遍;弹片定位组装装置使得组装的精度和成功率更高,增加翻转工序,与原本翻转放置的弹片相比,避免了翻转状态时夹取对对弹片造成的形变伤害;上盖上料及组装装置通过静电吹气解决,提高产品的质量与合格率;过渡分料装置间歇循环地向两侧分选,提高了工作效率,使得工作路径由一条变为多条,避免工序耗时不同引起设备停顿的问题;铆钉组装装置通过铆钉载板的设置,使得铆钉装配更为方便,采用矫正块和预压柱使后续压铆的精度和力度更佳。该温度传感器自动化生产设备的优点是自动化程度高、工作效率高和成品合格率高。A temperature sensor automatic production equipment using the above technical solution, the lower shell feeding drive device is moved by the moving and unloading fork, and the processing station is fixed. Compared with the belt type and chain type drive station, the precision is higher. Compared with manipulator handling, the structure is simple and compact, the efficiency is higher, the assembly effect is better, and the equipment failure rate is low; The applicability is more common; the shrapnel positioning and assembling device makes the assembly more accurate and successful, and the overturning process is added. Compared with the original shrapnel, it avoids the deformation damage to the shrapnel caused by clamping in the inverted state; The material and assembly device is solved by electrostatic blowing, which improves the quality and qualification rate of the product; the transitional material distribution device is intermittently cyclically sorted to both sides, which improves the work efficiency, makes the working path change from one to multiple, and avoids different process time-consuming. The problem of equipment stoppage is caused; the rivet assembly device makes the rivet assembly more convenient through the setting of the rivet carrier plate, and the use of straightening blocks and preloading columns makes the precision and strength of the subsequent riveting better. The advantages of the temperature sensor automatic production equipment are high degree of automation, high work efficiency and high qualified rate of finished products.
附图说明Description of drawings
图1为本发明实施例的爆炸结构示意图。FIG. 1 is a schematic diagram of an explosion structure according to an embodiment of the present invention.
图2为产品元部件组成图。Figure 2 is a composition diagram of the product components.
图3为下壳上料驱动装置的爆炸结构示意图。Figure 3 is a schematic diagram of the explosion structure of the lower shell feeding drive device.
图4为弹片上料装置的爆炸结构示意图。Figure 4 is a schematic diagram of the explosion structure of the shrapnel feeding device.
图5为定位座的结构示意图。FIG. 5 is a schematic diagram of the structure of the positioning seat.
图6为弹片定位组装装置的爆炸结构示意图。FIG. 6 is a schematic diagram of the explosion structure of the shrapnel positioning and assembling device.
图7为上盖上料及组装装置的爆炸结构示意图。FIG. 7 is a schematic diagram of the explosion structure of the upper cover feeding and assembling device.
图8为过渡分料装置的爆炸结构示意图。Figure 8 is a schematic diagram of the explosion structure of the transition material distribution device.
图9为铆钉组装装置的爆炸结构示意图。FIG. 9 is a schematic diagram of an exploded structure of a rivet assembly device.
图10为铆钉上料机构的爆炸结构示意图。FIG. 10 is a schematic diagram of the explosion structure of the rivet feeding mechanism.
图11为铆钉组装机构的爆炸结构示意图。FIG. 11 is a schematic diagram of the exploded structure of the rivet assembly mechanism.
图12为上铆压机构的爆炸结构示意图。FIG. 12 is a schematic diagram of the explosion structure of the upper riveting and pressing mechanism.
图13为成品搬运装置的爆炸结构示意图。FIG. 13 is a schematic diagram of the explosion structure of the finished product handling device.
图14为成品收集装置的爆炸结构示意图。FIG. 14 is a schematic diagram of the explosion structure of the finished product collection device.
具体实施方式Detailed ways
下面结合说明书附图和实施例对本发明做进一步描述。The present invention will be further described below with reference to the accompanying drawings and embodiments.
如图1所示,一种温度传感器自动化生产设备,包括机架(1)及固定安装在其上的下壳上料驱动装置(2)、弹片上料装置(3)、弹片定位组装装置(4)、上盖上料及组装装置(5)、过渡分料装置(6)、铆钉组装装置(7)、成品搬运装置(8)和成品收集装置(9)。As shown in Figure 1, an automatic production equipment for temperature sensors includes a frame (1), a lower shell feeding drive device (2), a spring plate feeding device (3), and a spring plate positioning and assembling device (2) fixedly installed on it. 4), upper cover feeding and assembly device (5), transition material distribution device (6), rivet assembly device (7), finished product handling device (8) and finished product collection device (9).
如图2所示,温度传感器包括下壳(101)、上盖(102)、长弹片(103)、铆钉(104)和短弹片(105),弹片共有两个,设置在下壳(101)和上盖(102)内部,铆钉(104)用于将下壳(101)和上盖(102)相固定连接在一起。下壳上料驱动装置(2)用于后壳的上料以及驱动后壳步进式进料,到达相应工位进行相应的操作;弹片上料装置(3)是两组,位于下壳上料驱动装置(2)的两侧,分别用于长短弹片的上料;弹片定位组装装置(4)与组装长弹片(103)的弹片上料装置(3)相衔接,用于对长弹片(103)先进行定位翻转,而后将其搬运组装到下壳上料驱动装置(2)中的下壳中;上盖上料及组装装置(5)用于实现上盖的上料,以及将上盖组装到下壳上料驱动装置(2)中的下壳中;过渡分料装置(6)与下壳上料驱动装置(2)相衔接,用于承接工件,并将其实现左右分料,间歇进入左右两个铆钉组装装置(7)中;铆钉组装装置(7)是两组,通过铆钉对已经组装内部两个弹片的下壳和上盖进行铆合;成品搬运装置(8)位于铆钉组装装置(7)上方,用于将组装完成的温度传感器搬运到成品收集装置(9)中,进行下料。As shown in Figure 2, the temperature sensor includes a lower shell (101), an upper cover (102), a long elastic piece (103), a rivet (104) and a short elastic piece (105). Inside the upper cover (102), rivets (104) are used for fixing the lower shell (101) and the upper cover (102) together. The lower shell feeding driving device (2) is used for feeding the rear shell and driving the stepwise feeding of the rear shell to reach the corresponding station for corresponding operations; the shrapnel feeding device (3) is composed of two groups, located on the lower shell The two sides of the material driving device (2) are used for feeding the long and short shrapnel respectively; the shrapnel positioning and assembling device (4) is connected with the shrapnel feeding device (3) for assembling the long shrapnel (103), and is used for the long shrapnel ( 103) First perform positioning and flipping, and then transport and assemble it into the lower casing in the lower casing feeding drive device (2); the upper casing feeding and assembling device (5) is used to realize the feeding of the upper casing and the It is assembled into the lower shell in the lower shell feeding drive device (2); the transition material distribution device (6) is connected with the lower shell feeding drive device (2), and is used to accept the workpiece and realize the left and right distribution. Intermittently enter the left and right rivet assembly devices (7); the rivet assembly devices (7) are two groups, and the lower shell and the upper cover that have been assembled with the two internal shrapnel are riveted by rivets; the finished product handling device (8) is located in the rivet Above the assembling device (7) is used to transport the assembled temperature sensor to the finished product collecting device (9) for unloading.
如图3所示,下壳上料驱动装置(2)包括下壳离心盘(21)、振动上料轨(22)、第一气缸(23)、下壳推料块(24)、产品限位条(25)、产品定位块(26)、移取料叉(27)、第二气缸(28)、中间折板(29)、第一线性移轨组件(210)、第二线性移轨组件(211)和第三气缸(212);下壳离心盘(21)和振动上料轨(22)均安装在机架(1)上,振动上料轨(22)与下壳离心盘(21)相衔接,用于下壳的有序上料;产品限位条(25)是安装在机架(1)上的两条,两条产品限位条(25)之间留有间隙,产品限位条(25)内侧设有用于放置下壳的台阶,产品限位条(25)在相应工位上设有用于弹片上料时夹取手的进入的方孔;产品定位块(26)安装在产品限位条(25)上,产品限位条(25)上有三个工位,沿进料至出料方向分别为装短弹片工位(251)、装长弹片工位(252)和装上盖工位(253),装短弹片工位(251)仅在出料一侧安装两个产品定位块(26),方便下壳的推入,装长弹片工位(252)和装上盖工位(253)均在两侧安装产品定位块(26),用于对下壳的完全定位;第一气缸(23)通过连接件安装在机架(1)上,第一气缸(23)位于产品限位条(25)的进料端;下壳推料块(24)安装在第一气缸(23)上,推料块(24)下端的宽度与两条产品限位条(25)之间的间隙匹配,推料块(24)在间隙处滑动,推料块(24)侧方设有用于推动下壳的凸块;移取料叉(27)上设置有用于承接下壳的三个缺口,缺口与下壳的外形相匹配,移取料叉(27)通过第二线性移轨组件(211)连接在中间折板(29)的竖直板上,移取料叉(27)位于两条产品限位条(25)中心的下方;第二气缸(28)安装在中间折板(29)上,第二气缸(28)伸缩端与移取料叉(27)相连接,第二气缸(28)带动移取料叉(27)竖直移动;中间折板(29)的水平板通过第一线性移轨组件(210)连接在机架(1)上,第三气缸(212)安装在机架(1)上,第三气缸(212)伸缩端与中间折板(29)相连接,第三气缸(212)带动中间折板(29)水平移动。As shown in Figure 3, the lower shell feeding drive device (2) includes a lower shell centrifugal disc (21), a vibrating feeding rail (22), a first air cylinder (23), a lower shell pushing block (24), a product limiter Position bar (25), product positioning block (26), removal fork (27), second cylinder (28), middle folded plate (29), first linear rail assembly (210), second linear rail The assembly (211) and the third cylinder (212); the lower shell centrifugal disc (21) and the vibrating feeding rail (22) are installed on the frame (1), and the vibrating feeding rail (22) and the lower casing centrifugal disc ( 21) Connected to each other for orderly feeding of the lower shell; the product limit bars (25) are two installed on the rack (1), and there is a gap between the two product limit bars (25). The inner side of the product limiting strip (25) is provided with a step for placing the lower shell, and the product limiting strip (25) is provided with a square hole at the corresponding station for the entry of the gripping hand when the shrapnel is loaded; the product positioning block (26) Installed on the product limit bar (25), there are three stations on the product limit bar (25), along the feeding to the discharging direction, the short shrapnel loading station (251) and the long shrapnel loading station (252) And the upper cover station (253), the short shrapnel station (251) are only installed with two product positioning blocks (26) on the discharge side to facilitate the push-in of the lower shell, the long shrapnel station (252) and the The cover station (253) is equipped with product positioning blocks (26) on both sides for complete positioning of the lower shell; the first cylinder (23) is installed on the frame (1) through the connecting piece, and the first cylinder (23) ) is located at the feed end of the product limit bar (25); the lower shell pusher block (24) is installed on the first cylinder (23), and the width of the lower end of the pusher block (24) is the same as the width of the two product limit bars (25). ), the pusher block (24) slides at the gap, and the side of the pusher block (24) is provided with a projection for pushing the lower shell; The three notches are matched with the shape of the lower shell. The removal and removal fork (27) is connected to the vertical plate of the middle folded plate (29) through the second linear rail shifting assembly (211). The removal and removal fork (211) 27) is located below the center of the two product limit bars (25); the second air cylinder (28) is installed on the middle folded plate (29), and the telescopic end of the second air cylinder (28) is connected with the moving and reclaiming fork (27) , the second cylinder (28) drives the moving and reclaiming fork (27) to move vertically; the horizontal plate of the middle folded plate (29) is connected to the frame (1) through the first linear rail assembly (210), and the third cylinder (212) is installed on the frame (1), the telescopic end of the third air cylinder (212) is connected with the middle folded plate (29), and the third air cylinder (212) drives the middle folded plate (29) to move horizontally.
下壳上料驱动装置(2)在工作时,下壳经过振动上料轨(22)出来后,第一气缸(23)伸长,带动下壳推料块(24)将下壳推出,直至遇到产品定位块(26),在该工位处进行短弹片的组装;而后第二气缸(28)伸长将移取料叉(27)抬升,将下壳插住并抬起,而后第三气缸(212)收缩,带动移取料叉(27)行进一个工位的距离,并通过第二气缸(28)收缩将下壳放下,完成工件的搬运,并将最后的工件搬运到过渡分料装置(6)中。When the lower shell feeding drive device (2) is in operation, after the lower shell comes out through the vibrating feeding rail (22), the first cylinder (23) extends, and drives the lower shell pushing block (24) to push out the lower shell until the lower shell is pushed out. When the product positioning block (26) is encountered, the short shrapnel is assembled at this station; then the second cylinder (28) is extended to lift the removal fork (27), insert and lift the lower shell, and then the first The three cylinders (212) are retracted to drive the removal fork (27) to travel a distance of one station, and the lower shell is put down through the retraction of the second cylinder (28) to complete the transportation of the workpiece, and the final workpiece is transported to the transition point. in the feeding device (6).
下壳上料驱动装置(2)解决了下壳在工位之间流转时位置精度低的问题,通过移取料叉(27)移动,加工工位又是固定的,相比皮带式、链条式驱动工位的精度更高,相比机械手搬运,结构简单紧凑,效率更高,组装的效果更好,设备故障率低。The lower shell feeding drive device (2) solves the problem of low positional accuracy when the lower shell moves between stations. By moving the material fork (27), the processing station is fixed. Compared with the belt type and chain Compared with the manipulator handling, the structure is simple and compact, the efficiency is higher, the assembly effect is better, and the equipment failure rate is low.
如图4所示,弹片上料装置(3)包括料盘架(31)、第三线性移轨组件(32)、第四气缸(33)、料盘(34)、搬运台(35)、弹片夹取组件(36)、弹片检测定位组件(37)、料盘吸取组件(38)和第一移动模组(39);料盘架(31)通过第三线性移轨组件(32)连接在机架(1)上,料盘架(31)上放置两叠料盘(34),一叠是满料盘一叠是空料盘,料盘(34)上设有放置相应规格弹片的凹槽;第四气缸(33)安装在机架(1)上,第四气缸(33)伸缩端与料盘架(31)相连接,第四气缸(33)带动盘架(31)来回移动以切换料盘;搬运台(35)安装在机架(1)上,搬运台(35)上设置有用于定位料盘(34)的定位块(351);第一移动模组(39)固定设置在搬运台(35)上,弹片夹取组件(36)、弹片检测定位组件(37)和料盘吸取组件(38)均安装在第一移动模组(39)的移动端上,弹片夹取组件(36)、弹片检测定位组件(37)和料盘吸取组件(38)分别用于弹片的夹取、弹片的检测和料盘的移取;弹片夹取组件(36)包括第五气缸(361)、第一手指气缸(362)和夹取爪(363),第五气缸(361)竖直安装在第一移动模组(39)上,第一手指气缸(362)通过连接件安装在第五气缸(361)伸缩端上,夹取爪(363)安装在第一手指气缸(362)的两伸缩端上;弹片检测定位组件(37)包括CCD相机(371)和光源(372),CCD相机(371)位于光源(372)的上方,光源(372)用于照亮其下方的弹片,CCD相机(371)用于检测弹片外貌是否合格;料盘吸取组件(38)包括第一电机(381)、第四线性移轨组件(382)、吸盘组(383)、丝杆组件(384)和安装板(385);安装板(385)固定安装在第一移动模组(39)的移动端上,第一电机(381)安装在安装板(385)上,第一电机(381)输出轴与丝杆组件(384)相连接,吸盘组(383)通过第四线性移轨组件(382)连接在安装板(385)上,通过丝杆组件(384)带动吸盘组(383)升降。As shown in FIG. 4 , the shrapnel feeding device (3) includes a tray frame (31), a third linear rail assembly (32), a fourth cylinder (33), a tray (34), a conveying platform (35), A spring clip clamping component (36), a spring detection and positioning component (37), a material tray suction component (38) and a first moving module (39); the material tray frame (31) is connected by a third linear shift rail component (32) On the rack (1), two stacks of trays (34) are placed on the tray frame (31), one stack is full trays and the other is empty trays, and the trays (34) are provided with springs of corresponding specifications. groove; the fourth cylinder (33) is installed on the frame (1), the telescopic end of the fourth cylinder (33) is connected with the material tray frame (31), and the fourth cylinder (33) drives the tray (31) to move back and forth to switch the trays; the transport table (35) is installed on the frame (1), and the transport table (35) is provided with a positioning block (351) for positioning the tray (34); the first moving module (39) is fixed It is arranged on the transport table (35), and the clip clipping assembly (36), the clip detection and positioning module (37) and the tray suction module (38) are all installed on the moving end of the first moving module (39). The picking component (36), the spring piece detection and positioning component (37) and the material tray suction component (38) are respectively used for the clipping of the spring pieces, the detection of the spring pieces and the removal of the material tray; the spring piece clamping component (36) includes a fifth cylinder (361), the first finger air cylinder (362) and the gripping claw (363), the fifth air cylinder (361) is vertically installed on the first moving module (39), and the first finger air cylinder (362) is installed through the connecting piece On the telescopic end of the fifth air cylinder (361), the clamping claws (363) are installed on the two telescopic ends of the first finger air cylinder (362); the spring piece detection and positioning assembly (37) includes a CCD camera (371) and a light source (372) , the CCD camera (371) is located above the light source (372), the light source (372) is used to illuminate the shrapnel below it, and the CCD camera (371) is used to detect whether the appearance of the shrapnel is qualified; the tray suction assembly (38) includes a first The motor (381), the fourth linear moving rail assembly (382), the suction cup group (383), the screw assembly (384) and the mounting plate (385); the mounting plate (385) is fixedly installed on the first moving module (39) On the moving end of the first motor (381), the first motor (381) is installed on the mounting plate (385), the output shaft of the first motor (381) is connected with the screw assembly (384), and the suction cup group (383) passes through the fourth linear rail shifting assembly (382) is connected to the mounting plate (385), and drives the suction cup group (383) up and down through the screw assembly (384).
弹片上料装置(3)在工作时,料盘架(31)可以移动,用切换空料盘和满料盘,料盘通过第一移动模组(39)和料盘吸取组件(38)将其搬运到搬运台(35)上,料盘(34)中的弹片通过弹片检测定位组件(37)检测其确切位置,而后弹片夹取组件(36)将弹片搬运到相应位置,具体为:在装短弹片工位(251)组装短弹片时,对应的弹片上料装置(3)先将弹片从料盘(34)中搬运到图5中所示的定位座(301)中,定位座(301)顶部有四棱锥,好处是方便弹片置入,有一定容错性,与短弹片(105)上的方孔对应,短弹片(105)在下落过程中自然定位,定位后弹片夹取组件(36)再将其组装到下壳中;在装长弹片工位(252)组装长弹片时,对应的弹片上料装置(3)将弹片搬运到弹片定位组装装置(4)中,定位翻转后将其组装到下壳的另一端。When the shrapnel feeding device (3) is in operation, the material tray frame (31) can be moved. By switching the empty material tray and the full material tray, the material tray is moved by the first moving module (39) and the material tray suction assembly (38). It is transported to the transport platform (35), the shrapnel in the material tray (34) is detected by the shrapnel detection and positioning assembly (37) for its exact position, and then the shrapnel clamping assembly (36) transports the shrapnel to the corresponding position, specifically: in the When assembling the short shrapnel at the short shrapnel loading station (251), the corresponding shrapnel feeding device (3) first transports the shrapnel from the material tray (34) to the positioning seat (301) shown in Figure 5, and the positioning seat ( 301) There is a quadrangular pyramid on the top. The advantage is that it is convenient to insert the shrapnel and has a certain fault tolerance. It corresponds to the square hole on the short shrapnel (105). The short shrapnel (105) is naturally positioned during the falling process. 36) Assemble it into the lower shell; when assembling the long shrapnel at the long shrapnel loading station (252), the corresponding shrapnel feeding device (3) transports the shrapnel to the shrapnel positioning and assembling device (4), and after the positioning is turned over Assemble it to the other end of the lower case.
弹片上料装置(3)解决了料盘中取料不准确的问题,通过CCD相机(371)检测,辅助定位,使得弹片在夹取过程中更加准确,对料盘的适用性更加普遍。The shrapnel feeding device (3) solves the problem of inaccurate material fetching in the feeding tray. The CCD camera (371) detects and assists in positioning, so that the shrapnel is more accurate in the clamping process, and the applicability to the feeding tray is more general.
如图6所示,弹片定位组装装置(4)包括第一搬运组件(41)、安装型材(42)、第五气缸(43)、第四线性移轨组件(44)、步进电机(45)、移动折板(46)、第二手指气缸(47)和夹取定位块(48);第一搬运组件(41)固定安装在机架(1)上,可以实现二个维度的移动和夹取;第五气缸(43)通过安装型材(42)安装在机架(1)上,移动折板(46)通过第四线性移轨组件(44)移动连接在安装型材(42)上,第五气缸(43)伸缩端与移动折板(46)相连接;步进电机(45)安装在移动折板(46)上,第二手指气缸(47)安装在步进电机(45)的输出轴上,夹取定位块(48)上设有凸凹块,凸凹块的上端是带倒角的凸块,下端是与长弹片(103)上的方口对应的凹块。As shown in FIG. 6 , the shrapnel positioning and assembling device (4) includes a first conveying assembly (41), a mounting profile (42), a fifth air cylinder (43), a fourth linear rail shifting assembly (44), and a stepping motor (45) ), a moving folding plate (46), a second finger cylinder (47) and a clamping and positioning block (48); the first handling assembly (41) is fixedly installed on the frame (1), which can realize two-dimensional movement and Clamping; the fifth cylinder (43) is installed on the frame (1) through the installation profile (42), and the moving folded plate (46) is moved and connected to the installation profile (42) through the fourth linear shift rail assembly (44), The telescopic end of the fifth air cylinder (43) is connected with the moving folded plate (46); the stepping motor (45) is installed on the moving folded plate (46), and the second finger air cylinder (47) is installed on the side of the stepping motor (45). On the output shaft, the clamping positioning block (48) is provided with a convex and concave block, the upper end of the convex and concave block is a convex block with a chamfer, and the lower end is a concave block corresponding to the square opening on the long elastic piece (103).
弹片定位组装装置(4)在工作时,弹片上料装置(3)将长弹片(103)搬运过来,由夹取定位块(48)进行夹取和定位,而后步进电机(45)转动180度,同时第五气缸(43)将移动折板(46)移动到指定位置,通过第一搬运组件(41)将其搬运组装到下壳上料驱动装置(2)中的下壳中。When the shrapnel positioning and assembling device (4) is working, the shrapnel feeding device (3) transports the long shrapnel (103), and the clamping and positioning block (48) is used for clamping and positioning, and then the stepping motor (45) rotates 180 At the same time, the fifth air cylinder (43) moves the moving folding plate (46) to a designated position, and is transported and assembled into the lower casing in the lower casing feeding driving device (2) by the first transporting assembly (41).
弹片定位组装装置(4)解决了弹片组装的精度低问题以及长弹片(103)的翻转工序,弹片在组装前进行定位,使得组装的精度和成功率更高,增加翻转工序,与原本翻转放置的弹片相比,避免了翻转状态时夹取对对弹片造成的形变伤害。The shrapnel positioning and assembling device (4) solves the problem of low accuracy of shrapnel assembly and the overturning process of the long shrapnel (103). The shrapnel is positioned before assembly, so that the assembly accuracy and success rate are higher, and the overturning process is added. Compared with the shrapnel, it avoids the deformation damage to the shrapnel caused by the clipping in the flipped state.
如图7所示,上盖上料及组装装置(5)包括上盖离心盘(51)、第二振动料轨(52)、第二搬运组件(53)、接料板(54)、上盖顶块(55)、第六气缸(56)、第六气缸座(57)、第二CCD检测组件(58)、静电吹气组件(59)和安装立柱(510);上盖离心盘(51)和第二振动料轨(52)固定在机架(1)上,第二振动料轨(52)与上盖离心盘(51)相衔接,上盖离心盘(51)内的上盖通过第二振动料轨(52)有序输送到接料板(54)中;第二搬运组件(53)安装在机架(1)上,第二搬运组件(53)用于将接料板(54)中的上盖搬运到下壳上料驱动装置(2)中;接料板(54)通过连接件安装在机架(1)上,接料板(54)上设有与上盖长度匹配的凹槽,上盖顶块(55)安装在第六气缸(56)伸缩端上,上盖顶块(55)与接料板(54)的凹槽相匹配,第六气缸(56)通过第六气缸座(57)安装在机架(1)上;第二CCD检测组件(58)固定在安装立柱(510)上,用于检测接料板(54)中的上盖是否到位;静电吹气组件(59)安装在安装立柱(510)上,用于对组装盖板前工件内部进行除尘操作。As shown in FIG. 7 , the upper cover feeding and assembling device (5) includes an upper cover centrifugal disc (51), a second vibrating material rail (52), a second conveying component (53), a material receiving plate (54), an upper cover Top block (55), sixth cylinder (56), sixth cylinder seat (57), second CCD detection assembly (58), electrostatic blowing assembly (59) and installation column (510); upper cover centrifugal disc (51) ) and the second vibrating material rail (52) are fixed on the frame (1), the second vibrating material rail (52) is connected with the upper cover centrifugal disc (51), and the upper cover in the upper cover centrifugal disc (51) passes through The second vibrating material rails (52) are transported to the feeding plate (54) in an orderly manner; the second conveying assembly (53) is installed on the frame (1), and the second conveying assembly (53) is used to transport the feeding plate (53). The upper cover in 54) is transported to the lower shell feeding drive device (2); the material receiving plate (54) is installed on the frame (1) through the connecting piece, and the material receiving plate (54) is provided with a length corresponding to the length of the upper cover. Matching groove, the top cover block (55) is installed on the telescopic end of the sixth cylinder (56), the top cover block (55) matches the groove of the feed plate (54), the sixth cylinder (56) The sixth cylinder seat (57) is installed on the frame (1); the second CCD detection assembly (58) is fixed on the installation column (510), and is used to detect whether the upper cover in the material receiving plate (54) is in place; The electrostatic blowing assembly (59) is installed on the installation column (510), and is used to perform dust removal operation on the inside of the workpiece before assembling the cover plate.
上盖上料及组装装置(5)在工作时,上盖经过第二振动料轨(52)进入接料板(54),而后第六气缸(56)带动上盖顶块(55)推出,将上盖顶至接料板(54)的凹槽壁,进行定位,此时第二振动料轨(52)的下一上盖不能出料;被第二CCD检测组件(58)检测到后驱动第二搬运组件(53)将上盖搬运组装到下壳上料驱动装置(2)的工件上。When the upper cover feeding and assembling device (5) is in operation, the upper cover enters the material receiving plate (54) through the second vibrating material rail (52), and then the sixth air cylinder (56) drives the upper cover top block (55) to push out and push out the upper cover. The upper cover is pressed against the groove wall of the material receiving plate (54) for positioning. At this time, the next upper cover of the second vibrating material rail (52) cannot be discharged; it is detected by the second CCD detection component (58) and then driven The second transport assembly (53) transports and assembles the upper cover to the workpiece of the lower casing feeding drive device (2).
上盖上料及组装装置(5)解决了温度传感器在组装时内部有灰尘杂质的问题,通过静电吹气解决内部有灰尘杂质的问题,提高产品的质量与合格率。The upper cover feeding and assembling device (5) solves the problem of dust and impurities inside the temperature sensor during assembly, and solves the problem of dust and impurities inside through electrostatic blowing, thereby improving product quality and qualification rate.
如图8所示,过渡分料装置(6)包括第七气缸(61)、第五线性移轨组件(62)、接取块(63)、移动板(64)和移取组件(65);移动板(64)通过第五线性移轨组件(62)安装在机架(1)上,第七气缸(61)安装在机架(1)上,第七气缸(61)芯轴与移动板(64)相连接,第七气缸(61)带动移动板(64)移动;接取块(63)是固定设置在移动板(64)上的两块;接取块(63)中央设有用于移取料叉(27)通行的凹槽,接取块(63)上端设置用于放置工件的槽纹,槽纹上设置有倒角,方便工件置入;移取组件(65)是两组,分别对应两组铆钉组装装置(7)的进料口,移取组件(65)包括第八气缸(651)、顶推块(652)和导向块(653),导向块(653)固定在机架(1)上,顶推块(652)移动配合在导向块(653)中,顶推块(652)前端设有与工件匹配的卡口,卡口的下缘设有倾角,在顶推块(652)推出的时候,工件被抬起;第八气缸(651)安装在导向块(653)上,第八气缸(651)伸缩端与顶推块(652)相连接。As shown in FIG. 8 , the transition material distribution device (6) includes a seventh cylinder (61), a fifth linear moving rail assembly (62), a receiving block (63), a moving plate (64) and a removing assembly (65) ; The moving plate (64) is installed on the frame (1) through the fifth linear moving rail assembly (62), the seventh air cylinder (61) is installed on the frame (1), and the seventh air cylinder (61) mandrel is connected with the moving The plates (64) are connected, and the seventh cylinder (61) drives the moving plate (64) to move; the receiving block (63) is two fixedly arranged on the moving plate (64); In the groove where the removal fork (27) passes, the upper end of the receiving block (63) is provided with grooves for placing workpieces, and the grooves are provided with chamfers to facilitate the insertion of the workpieces; the removal assembly (65) is two group, respectively corresponding to the feed ports of the two groups of rivet assembly devices (7). The removal assembly (65) includes an eighth cylinder (651), a push block (652) and a guide block (653). The guide block (653) is fixed On the frame (1), the push block (652) is moved to fit in the guide block (653), the front end of the push block (652) is provided with a bayonet that matches the workpiece, and the lower edge of the bayonet is provided with an inclination angle. When the push block (652) is pushed out, the workpiece is lifted; the eighth cylinder (651) is installed on the guide block (653), and the telescopic end of the eighth cylinder (651) is connected with the push block (652).
过渡分料装置(6)在工作时,接取块(63)在第七气缸(61)的带动下来回移动,确保中间位置一直有接取块(63),移取料叉(27)将之前工序组装的工件放置到中间位置的接取块(63)上,接取块(63)在来回移动过程中分别向两端间歇分选,通过移取组件(65)将工件上料至相应的两端的铆钉组装装置(7)中。When the transition material distribution device (6) is in operation, the receiving block (63) moves back and forth under the driving of the seventh cylinder (61) to ensure that the receiving block (63) is always in the middle position, and the removal fork (27) will The workpiece assembled in the previous process is placed on the receiving block (63) in the middle position, and the receiving block (63) is intermittently sorted to both ends during the back and forth movement, and the workpiece is loaded to the corresponding The two ends of the rivet assembly device (7).
过渡分料装置(6)解决了工件向两个铆钉组装装置(7)分选的问题,间歇循环地向两侧分选,提高了工作效率,使得工作路径由一条变为多条,避免工序耗时不同引起设备停顿的问题。The transition material separation device (6) solves the problem of sorting the workpiece to the two rivet assembling devices (7), and it is intermittently and cyclically sorted to both sides, which improves the work efficiency, makes the working path change from one to multiple, and avoids the process of The time-consuming difference causes the problem of equipment stoppage.
如图9所示,铆钉组装装置(7)包括铆钉上料机构(71)、铆钉搬运装置(72)、铆钉组装机构(73)和上铆压机构(74);铆钉上料机构(71)用于铆钉的分选上料,分选后的铆钉通过铆钉搬运装置(72)搬运到铆钉组装机构(73)中,而后铆钉组装机构(73)与设置在其上方的上铆压机构(74)共同作用,将温度传感器铆合,完成组装。As shown in Figure 9, the rivet assembly device (7) includes a rivet feeding mechanism (71), a rivet handling device (72), a rivet assembly mechanism (73) and an upper riveting pressing mechanism (74); a rivet feeding mechanism (71) It is used for sorting and feeding of rivets. The sorted rivets are transported to the rivet assembly mechanism (73) by the rivet transport device (72), and then the rivet assembly mechanism (73) and the upper riveting pressing mechanism (74) arranged above it. ) work together to rive the temperature sensor to complete the assembly.
如图10所示,铆钉上料机构(71)包括铆钉离心盘(711)、安装座(712)、第九气缸(713)、分料推块(714)、分料座(715)和端部挡板(716);铆钉离心盘(711)安装在机架(1)上,出料轨(717)有序输送铆钉(104)进入分料座(715);安装座(712)固定设置在机架(1)上,第九气缸(713)安装在安装座(712)上,分料推块(714)与第九气缸(713)的伸缩端固定连接,分料推块(714)端部设置有窄形长条,窄形长条移动配合在分料座(715)的槽中;分料座(715)固定在安装座(712)上,与铆钉离心盘(711)相衔接;分料座(715)上开有与铆钉(104)的形状相匹配槽,槽的截面形状为下宽上窄的“凸”字形,使得铆钉设置在其中,且槽的端部设置有缺口以供夹取;端部挡板(716)安装在分料座(715)的端部,用于挡住被分选出来的铆钉。As shown in Figure 10, the rivet feeding mechanism (71) includes a rivet centrifugal disc (711), a mounting seat (712), a ninth air cylinder (713), a material distribution push block (714), a material distribution seat (715) and an end The rivet centrifugal disc (711) is installed on the frame (1), and the discharge rail (717) transports the rivets (104) in an orderly manner into the distribution seat (715); the mounting seat (712) is fixedly set On the frame (1), the ninth air cylinder (713) is installed on the mounting seat (712), the material distribution push block (714) is fixedly connected with the telescopic end of the ninth air cylinder (713), and the material distribution push block (714) The end is provided with a narrow strip, and the narrow strip moves and fits in the groove of the distribution seat (715); ; The distribution seat (715) is provided with a groove that matches the shape of the rivet (104), and the cross-sectional shape of the groove is a "convex" shape with a lower width and a narrow upper, so that the rivet is arranged in it, and the end of the slot is provided with a gap For clamping; the end baffle (716) is installed at the end of the material distribution seat (715) to block the sorted rivets.
铆钉上料机构(71)在工作时,铆钉经过出料轨(717)出来后到达分料座(715)中,而后第九气缸(713)伸长带动分料推块(714)推出,将单个铆钉推至端部挡板(716)一侧,而后由铆钉搬运装置(72)将其夹取搬运到铆钉组装机构(73)中。When the rivet feeding mechanism (71) is in operation, the rivets come out through the discharge rail (717) and then reach the feeder seat (715), and then the ninth cylinder (713) extends to drive the feeder push block (714) to push out, pushing out the feeder block (714). A single rivet is pushed to the side of the end baffle (716), and is then picked up and transported by the rivet handling device (72) into the rivet assembly mechanism (73).
铆钉上料机构(71)解决了铆钉细小难以夹取的问题,通过分料座(715)分选,使得每次分选出的铆钉位置得以固定,方便铆钉搬运装置(72)精准高效工作,使得铆钉的上料更为高效。The rivet feeding mechanism (71) solves the problem that the rivets are small and difficult to pick up, and the rivets are sorted by the dividing seat (715), so that the positions of the rivets selected each time can be fixed, which is convenient for the rivet handling device (72) to work accurately and efficiently. Makes rivet feeding more efficient.
如图11所示,铆钉组装机构(73)包括基座(731)、产品座(732)、第十气缸(733)、铆钉载板(734)、铆钉落料座(735)、矫正块(736)、下顶升块(737)、第六线性移轨组件(738)、斜滑块(739)、第七线性移轨组件(7310)、第十一气缸(7311)和导向板(7312);基座(731)固定在机架(1)上,基座(731)中开有水平和竖直的方孔;导向板(7312)安装在基座(731)上方,产品座(732)安装在导向板(7312)上,用于放置待铆合的工件;第十气缸(733)安装在导向板(7312)上,第十气缸(733)伸缩端与铆钉载板(734)相连接;铆钉载板(734)上设置有两个用于承接铆钉的圆形通孔(7341),铆钉载板(734)上端设置有凸块(7342),用于控制行进的行程;铆钉载板(734)移动配合在导向板(7312)中;铆钉落料座(735)是对称布置在导向板(7312)上的两个,铆钉落料座(735)上设置有铆钉落料孔,位于复位状态的铆钉载板(734)的圆形通孔(7341)正上方;矫正块(736)安装在产品座(732)上,矫正块(736)上设有倒角,使得工件在放置到产品座(732)中的时候,受到矫正块(736)斜角约束,使的工件位于正中间,使之定位;下顶升块(737)上端设置有两个与工件中的两个铆钉相匹配的圆柱(7371),下顶升块(737)下端有斜角,下顶升块(737)通过第六线性移轨组件(738)移动连接在基座(731)侧方;斜滑块(739)是倾斜的楔块,斜滑块(739)通过第七线性移轨组件(7310)移动连接在基座(731)水平方孔的下方,第十一气缸(7311)安装在在基座(731)上,第十一气缸(7311)伸缩端与斜滑块(739)相固定连接。As shown in FIG. 11 , the rivet assembly mechanism (73) includes a base (731), a product seat (732), a tenth cylinder (733), a rivet carrier plate (734), a rivet blanking seat (735), and a straightening block ( 736), lower jacking block (737), sixth linear rail assembly (738), inclined slider (739), seventh linear rail assembly (7310), eleventh cylinder (7311) and guide plate (7312) ); the base (731) is fixed on the frame (1), and the base (731) has horizontal and vertical square holes; the guide plate (7312) is installed above the base (731), and the product seat (732) ) is installed on the guide plate (7312) for placing the workpiece to be riveted; the tenth cylinder (733) is installed on the guide plate (7312), and the telescopic end of the tenth cylinder (733) is in contact with the rivet carrier plate (734). connection; the rivet carrier plate (734) is provided with two circular through holes (7341) for receiving rivets, and the upper end of the rivet carrier plate (734) is provided with a bump (7342) for controlling the travel; The plate (734) is movably fitted in the guide plate (7312); the rivet blanking seat (735) is two symmetrically arranged on the guide plate (7312), and the rivet blanking seat (735) is provided with a rivet blanking hole, It is located just above the circular through hole (7341) of the rivet carrier plate (734) in the reset state; the straightening block (736) is installed on the product seat (732), and the straightening block (736) is provided with a chamfer, so that the workpiece can be placed When it reaches the product seat (732), it is constrained by the oblique angle of the straightening block (736), so that the workpiece is located in the middle, so that it can be positioned; the upper end of the lower lifting block (737) is provided with two rivets that are connected to the two rivets in the workpiece. The matching cylinder (7371) has an oblique angle at the lower end of the lower jacking block (737), and the lower jacking block (737) is moved and connected to the side of the base (731) through the sixth linear rail assembly (738); The block (739) is an inclined wedge, the inclined slider (739) is moved and connected under the horizontal square hole of the base (731) through the seventh linear rail assembly (7310), and the eleventh cylinder (7311) is installed at the bottom of the base (731). On the base (731), the telescopic end of the eleventh cylinder (7311) is fixedly connected with the inclined slider (739).
铆钉组装机构(73)在工作时,铆钉通过铆钉搬运装置(72)放入铆钉落料座(735)中的圆孔中,在第十气缸(733)带动铆钉载板(734)收缩时,铆钉落入铆钉载板(734)中的圆孔中,而后第十气缸(733)伸长,将铆钉载板(734)推至铆钉载板(734)上的凸块(7342)与矫正块(736)相接触,使得铆钉位于工件的正下方;而后第十一气缸(7311)伸长,带动斜滑块(739)移出,将与之接触的下顶升块(737)竖直顶起,下顶升块(737)的两个圆柱(7371)抬升,将铆钉推入工件中,并与上铆压机构(74)共同作用,对工件进行铆合。When the rivet assembly mechanism (73) is working, the rivet is put into the round hole in the rivet blanking seat (735) through the rivet conveying device (72), and when the tenth cylinder (733) drives the rivet carrier plate (734) to shrink, The rivet falls into the round hole in the rivet carrier plate (734), and then the tenth cylinder (733) is extended to push the rivet carrier plate (734) to the bump (7342) and the straightening block on the rivet carrier plate (734). (736) contact, so that the rivet is located directly below the workpiece; then the eleventh cylinder (7311) is extended, driving the inclined slider (739) to move out, and vertically jacking up the lower lifting block (737) in contact with it , the two cylinders (7371) of the lower jacking block (737) are lifted to push the rivet into the workpiece, and work together with the upper riveting pressing mechanism (74) to rive the workpiece.
铆钉组装机构(73)解决了铆压时下顶升块(737)驱动部件易损坏的问题和下顶升块(737)易发生位移的问题,由于通过斜滑块(739)传动,相比竖直安装气缸驱动方式,有效保护气缸,还能充分利用空间,精准控制上升距离。The rivet assembly mechanism (73) solves the problem that the driving parts of the lower jacking block (737) are easily damaged during riveting and the problem that the lower jacking block (737) is prone to displacement. The direct installation of the cylinder drive mode can effectively protect the cylinder, and can also make full use of the space and accurately control the ascending distance.
如图12所示,上铆压机构(74)包括铆压座(741)、第十一气缸(742)、升降架(743)、预压柱(744)、铆压柱(745)和弹簧(746);铆压座(741)固定在机架(1)上,第十一气缸(742)安装在铆压座(741)上,第十一气缸(742)伸缩端与升降架(743)相连接,升降架(743)移动连接在铆压座(741)中;升降架(743)下端安装有两个用于铆合铆钉的铆压柱(745),铆压柱(745)中间有预压柱(744),预压柱(744)通过弹簧(746)与升降架(743)相连接,用于对工件预压夹紧。As shown in FIG. 12 , the upper riveting mechanism (74) includes a riveting seat (741), an eleventh cylinder (742), a lifting frame (743), a preloading column (744), a riveting column (745) and a spring (746); the riveting base (741) is fixed on the frame (1), the eleventh cylinder (742) is installed on the riveting base (741), the telescopic end of the eleventh cylinder (742) is connected to the lifting frame (743) ) are connected, the lifting frame (743) is moved and connected in the riveting pressure seat (741); the lower end of the lifting frame (743) is installed with two riveting pressure columns (745) for riveting rivets, and the middle of the riveting pressure column (745) There is a pre-compression column (744), and the pre-compression column (744) is connected with the lifting frame (743) through a spring (746) for pre-compression and clamping of the workpiece.
上铆压机构(74)在工作时,铆钉载板(734)通过第十一气缸(742)实现升降,在下降过程中进行压铆,首先由预压柱(744)与工件接触,将其固定,弹簧(746)被挤压,而后铆压柱(745)与工件中的铆钉接触,与下顶升块(737)的两个圆柱(7371)共同实现铆合。When the upper riveting and pressing mechanism (74) is in operation, the rivet carrier plate (734) is lifted and lowered by the eleventh cylinder (742), and the riveting is performed during the descending process. Fixed, the spring (746) is squeezed, and then the riveting column (745) is in contact with the rivet in the workpiece to achieve riveting together with the two columns (7371) of the lower jacking block (737).
铆钉组装装置(7)解决了铆钉从下而上的装配问题,通过铆钉载板(734)的设置,使得铆钉装配更为方便,采用矫正块(736)和预压柱(744)使后续压铆的精度和力度质量更高。The rivet assembly device (7) solves the problem of rivet assembly from bottom to top, and the rivet assembly is more convenient through the setting of the rivet carrier plate (734). The precision and strength of riveting are higher.
如图13所示,成品搬运装置(8)包括第三搬运组件(81)和支撑件(82);第三搬运组件(81)共有两组,通过支撑件(82)安装在机架上,位于铆钉组装装置(7)的上方,第三搬运组件(81)实现三个维度移动,支撑件(82)上安装有工件吸盘(84)和成品料盘吸盘(85),工件吸盘(84)和成品料盘吸盘(85)分别用于将加工成品搬运到成品料盘中和将成品料盘从成品收集装置(9)中的搬运。As shown in Figure 13, the finished product handling device (8) includes a third handling component (81) and a support (82); the third handling component (81) consists of two groups, which are installed on the frame through the support (82), Located above the rivet assembling device (7), the third conveying assembly (81) realizes three-dimensional movement, and a workpiece suction cup (84) and a finished material cup suction cup (85) are installed on the support (82), and the workpiece suction cup (84) The suction cups (85) and the finished product trays are respectively used to transport the processed products into the finished product trays and to transport the finished product trays from the finished product collection device (9).
如图14所示,成品收集装置(9)包括收集台板(91)、成品料盘(92)和空满料盘切换组件(93);收集台板(91)固定安装在机架(1)上,位于铆钉组装装置(7)侧方,收集台板(91)中放置有成品料盘(92),通过收集台板(91)四周凸起进行位置限定;空满料盘切换组件(93)安装在收集台板(91)旁,用于收集叠放空料盘和放入成品的满料盘;成品料盘(92)在收集台板(91)和空满料盘切换组件(93)中的搬运由成品搬运装置(8)完成。As shown in FIG. 14 , the finished product collecting device (9) includes a collecting platen (91), a finished product tray (92) and an empty and full plate switching assembly (93); the collecting platen (91) is fixedly installed on the rack (1) ) on the side of the rivet assembly device (7), the collection platen (91) is placed with a finished material tray (92), and the position is limited by the protrusions around the collection platen (91); the empty and full material plate switching assembly ( 93) Installed beside the collecting platen (91), used to collect the stacked empty trays and the full trays put into the finished product; ) is handled by the finished product handling device (8).
在工作时,下壳上料驱动装置(2)实现下壳的上料以及步进进料,其作为载体进行弹片和上盖的组装;工件两端的弹片分为长弹片和短弹片,首先在短弹片的组装时,通过弹片上料装置(3)完成;在长弹片的组装时,通过弹片上料装置(3)将长弹片搬运到弹片定位组装装置(4)中,进行定位与翻转,而后通过弹片定位组装装置(4)进行组装;完成两个弹片组装后,由上盖上料及组装装置(5)进行上盖的组装,组装后的工件通过过渡分料装置(6)分为左右两路加工路线;而后铆钉组装装置(7)对工价进行铆钉的组装与铆合,完成产品的组装,最后通过成品搬运装置(8)将加工产品搬运到成品收集装置(9)中,完成收集。During operation, the lower shell feeding driving device (2) realizes the feeding and stepping feeding of the lower shell, and serves as a carrier to assemble the shrapnel and the upper cover; the shrapnel at both ends of the workpiece are divided into long shrapnel and short shrapnel. When assembling the short shrapnel, the shrapnel feeding device (3) is used to complete it; when assembling the long shrapnel, the long shrapnel is transported to the shrapnel positioning and assembling device (4) through the shrapnel feeding device (3) for positioning and turning. Then, it is assembled by the shrapnel positioning and assembling device (4); after the assembly of the two shrapnel is completed, the upper cover is assembled by the upper cover feeding and assembling device (5), and the assembled workpiece is divided into the left and right by the transition material distribution device (6). Two-way processing route; then the rivet assembly device (7) assembles and rives the rivets to complete the assembly of the product, and finally transports the processed product to the finished product collection device (9) through the finished product handling device (8) to complete the process. collect.
本专利的温度传感器自动化生产设备,下壳上料驱动装置通过移取料叉移动,加工工位又是固定的,相比皮带式、链条式驱动工位的精度更高,相比机械手搬运,结构简单紧凑,效率更高,组装的效果更好,设备故障率低;弹片上料装置通过CCD相机检测,辅助定位,使得弹片在夹取过程中更加准确,对料盘的适用性更加普遍;弹片定位组装装置使得组装的精度和成功率更高,增加翻转工序,与原本翻转放置的弹片相比,避免了翻转状态时夹取对对弹片造成的形变伤害;上盖上料及组装装置通过静电吹气解决,提高产品的质量与合格率;过渡分料装置间歇循环地向两侧分选,提高了工作效率,使得工作路径由一条变为多条,避免工序耗时不同引起设备停顿的问题;铆钉组装装置通过铆钉载板的设置,使得铆钉装配更为方便,采用矫正块和预压柱使后续压铆的精度和力度更佳。The temperature sensor automatic production equipment of this patent, the lower shell feeding drive device moves through the removal and removal fork, and the processing station is fixed. Compared with the belt type and chain type drive station, the precision is higher. The structure is simple and compact, the efficiency is higher, the assembly effect is better, and the equipment failure rate is low; the shrapnel feeding device is detected by a CCD camera to assist the positioning, making the shrapnel more accurate in the clamping process, and the applicability to the material tray is more common; The shrapnel positioning and assembling device makes the assembly more accurate and successful, and increases the turnover process. Compared with the original shrapnel, it avoids the deformation damage to the shrapnel caused by clamping in the inverted state; The air blowing solution can improve the quality and qualification rate of the product; the transition material separation device is intermittently cyclically separated to both sides, which improves the work efficiency, makes the working path change from one to multiple, and avoids the problem of equipment stoppage caused by different process time-consuming. ; The rivet assembly device makes the rivet assembly more convenient through the setting of the rivet carrier plate, and the use of straightening blocks and pre-pressing columns makes the precision and strength of the subsequent pressing riveting better.
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