CN218401288U - Mold box filling machine - Google Patents
Mold box filling machine Download PDFInfo
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- CN218401288U CN218401288U CN202222529731.8U CN202222529731U CN218401288U CN 218401288 U CN218401288 U CN 218401288U CN 202222529731 U CN202222529731 U CN 202222529731U CN 218401288 U CN218401288 U CN 218401288U
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Abstract
The utility model discloses a mold box filling machine, which comprises a workbench, a control unit and a first conveying mechanism arranged on the upper part of the workbench, wherein a waste rejecting mechanism, a positioning mechanism for mold box positioning and a filling mechanism for mold box filling are sequentially arranged along the material conveying direction of the first conveying mechanism; the first conveying mechanism, the waste rejecting mechanism, the positioning mechanism and the filling mechanism are all electrically connected with the control unit; the control unit is used for controlling the filling mechanism to fill the die box and controlling the waste removing mechanism to remove the unqualified die box. The device can improve the degree of automation of filling, improves work efficiency, and the filling accuracy is high, the energy saving.
Description
Technical Field
The utility model relates to a filling technical field, concretely relates to diaphragm capsule liquid filling machine.
Background
At present, various filling devices are available on the market, most of the filling devices are manual or semi-automatic filling devices, and manual operation is required by operators. In the actual use process, because the existence of human factors easily influences the filling precision, so have many problems. The filling devices have poor actual use effect, cannot meet the use requirements on high-requirement occasions, and have the advantages of low automation process, time and labor consumption, multiple faults, inaccurate quantification and medicine and electricity consumption. In addition, in the filling process, the conveying line lacks a multi-station detection device, so that poor die box filling is caused, and a defective product is formed. Sometimes, the mold boxes in front of the conveying line are overstocked, so that the load of the conveying line is overlarge; sometimes, there is not the diaphragm capsule in the front of transfer chain, causes the transfer chain vacant waste. Therefore, the problem of producing a filling device with high automation degree is urgently needed to be solved.
SUMMERY OF THE UTILITY MODEL
Therefore, the utility model provides a mold box liquid filling machine to the existence because the human factor that proposes among the above-mentioned background art of solution influences the filling precision very easily, so has a lot of problems. The filling devices have poor actual use effect, cannot meet the use requirements on high-requirement occasions, and have the technical problems of low automation process, time and labor consumption, multiple faults, inaccurate quantification and medicine and electricity consumption.
In order to achieve the above object, the present invention provides the following technical solutions: a die box filling machine comprises a workbench, a control unit and a first conveying mechanism arranged on the upper part of the workbench, wherein a waste rejecting mechanism, a positioning mechanism for positioning a die box and a filling mechanism for filling the die box are sequentially arranged along the material conveying direction of the first conveying mechanism;
the first conveying mechanism, the waste removing mechanism, the positioning mechanism and the filling mechanism are all electrically connected with the control unit.
Preferably, the filling mechanism comprises a peristaltic pump, a bracket arranged on the upper part of the workbench and a sliding plate arranged on the periphery of the bracket in a sliding manner, a first driving piece is arranged on the lower part of the workbench, and the moving end of the first driving piece is fixedly connected with the lower part of the sliding plate through a connecting rod;
one side of the sliding plate is detachably connected with a filling needle frame, and the filling needle frame is provided with a plurality of filling needle tubes.
Preferably, the positioning mechanism comprises two mounting frames mounted at the upper part of the workbench, two guide rods are arranged between the two mounting frames, a mounting table is sleeved on the periphery of each guide rod, a second driving piece is mounted at the upper part of the mounting table, a fixed plate is fixedly connected to the moving end of the second driving piece, and two clamping jaws are mounted on one side, close to the conveying mechanism, of the fixed plate;
the third driving piece is installed in the outside of mounting bracket, the output fixedly connected with screw rod of third driving piece, the one end and the mount table threaded connection of third driving piece are kept away from to the screw rod.
Preferably, a plurality of protection blocks are arranged at corresponding positions on the opposite sides of the two clamping jaws.
Preferably, the waste rejecting mechanism comprises a detection assembly and a fourth driving part arranged on one side of the conveying mechanism, a material receiving box is arranged on the other side of the conveying mechanism, and the fourth driving part can push unqualified materials detected by the detection assembly on the first conveying mechanism into the material receiving box.
Preferably, the upper part of the workbench is further provided with a second conveying mechanism, the second conveying mechanism is arranged in parallel with the first conveying mechanism, and a conveying plate is arranged between the tail part of the first conveying mechanism and the head part of the second conveying mechanism.
Preferably, a baffle is arranged on one side of the conveying plate close to the positioning mechanism.
Preferably, the first conveying mechanism and the second conveying mechanism both comprise a motor and a conveying belt.
The beneficial effects of the utility model are that:
the mold box filling machine is mainly used for filling various complex special-shaped plate box-packed models, is strong in compatibility and high in filling quantity precision, has multi-station electric eye detection, automatically shaves waste in a cylinder, detects filling stations through sensors, achieves mold-free non-filling, detects full mold in mold-out conveying, ensures that the mold stops working before being full, and achieves continuous production of mold non-full, thereby really achieving the effect of an automatic production line. In addition, the peristaltic pump is adopted to fill the mold box, so that the filling precision of the mold box is improved.
Drawings
Fig. 1 is a schematic view of the overall structure provided by the present invention;
fig. 2 is a schematic view of the overall structure provided by the present invention;
fig. 3 is a schematic view of the overall structure provided by the present invention;
fig. 4 is a first schematic structural diagram of the positioning mechanism provided by the present invention;
fig. 5 is a schematic structural diagram of a positioning mechanism according to the present invention.
In the figure: 100. a work table; 200. a control unit; 300. a first conveying mechanism; 400. a positioning mechanism; 500. a filling mechanism; 600. a waste removing mechanism; 501. a support; 502. a sliding plate; 503. a first driving member; 504. a connecting rod; 505. filling a needle frame; 506. filling the needle tube; 401. a mounting frame; 402. a guide bar; 403. an installation table; 404. a second driving member; 405. a fixing plate; 406. a clamping jaw; 407. a third driving member; 408. a screw; 409. a protection block; 601. a detection component; 602. a fourth drive member; 603. a material receiving box; 700. a second conveying mechanism; 800. a conveying plate; 900. and a baffle plate.
Detailed Description
The preferred embodiments of the present invention will be described hereinafter with reference to the accompanying drawings, and it should be understood that the preferred embodiments described herein are merely for purposes of illustration and explanation, and are not intended to limit the present invention.
Referring to fig. 1-5, the utility model provides a mold box filling machine, the filling machine includes a workbench 100, a control unit 200, a first conveying mechanism 300 installed on the upper portion of the workbench 100, a positioning mechanism 400 for mold box positioning and a filling mechanism 500 for mold box filling, one side of the first conveying mechanism 300 is provided with a waste removing mechanism 600, the positioning mechanism 400 is located at the tail of the first conveying mechanism 300, the filling mechanism 500 is located at one side of the tail of the first conveying mechanism 300;
the control unit 200 is used for controlling the filling mechanism 500 to fill the mold boxes and controlling the waste removing mechanism 600 to remove the unqualified mold boxes.
Further, referring to fig. 1, the filling mechanism 500 comprises a peristaltic pump, a bracket 501 mounted on the upper part of the work bench 100, and a sliding plate 502 slidably mounted on the outer periphery of the bracket 501, wherein a first driving member 503 is mounted on the lower part of the work bench 100, and the moving end of the first driving member 503 is fixedly connected with the lower part of the sliding plate 502 through a connecting rod 504; the first driver 503 is provided as a first cylinder.
A filling needle holder 505 is detachably connected to one side of the sliding plate 502, and a plurality of filling needle tubes 506 are mounted on the filling needle holder 505.
When the mold box reaches the filling station, the mold box is positioned by the claw clamp, the filling needle frame 505 descends with the filling needle tube 506 at the moment, and when the mold box reaches the designated position, the peristaltic pump works to perform quantitative filling. After filling, the peristaltic pump stops working and the filling needle frame 505 rises, and the filling station is detected by a sensor, so that no mould is used for filling.
Further, referring to fig. 4 and 5, the positioning mechanism 400 includes two mounting frames 401 mounted on the upper portion of the workbench 100, two guide rods 402 are disposed between the two mounting frames 401, an installation table 403 is sleeved on the outer periphery of the guide rods 402, a second driving member 404 is mounted on the upper portion of the installation table 403, a fixed plate 405 is fixedly connected to a moving end of the second driving member 404, and two clamping jaws 406 are mounted on one side of the fixed plate 405 close to the conveying mechanism; the second driver 404 is provided as a second cylinder.
Further, referring to fig. 5, a plurality of protection blocks 409 are disposed at corresponding positions on opposite sides of the two clamping jaws 406. The mold box is damaged after placing the clamping jaws 406 in contact with the mold box.
Further, referring to fig. 2, the reject mechanism 600 includes a detecting component 601 and a fourth driving component 602 installed on one side of the conveying mechanism, the other side of the conveying mechanism is installed with a material receiving box 603, and the fourth driving component 602 is configured as a third cylinder.
The placed die boxes enter the waste removing mechanism 600 through the conveying belt of the first conveying mechanism 300, the die boxes are firstly detected by the detection component 601 after entering the waste removing mechanism 600, when the situation that the unqualified die boxes break is found, the detection component 601 sends signals to the control unit 200, the control unit 200 controls the third air cylinder to start, and the unqualified die boxes are pushed to the material receiving box 603 beside the conveying belt of the first conveying mechanism 300 to be recovered.
Further, referring to fig. 1, a second conveying mechanism 700 is further installed on the upper portion of the table 100, the second conveying mechanism 700 is disposed parallel to the first conveying mechanism 300, and a conveying plate 800 is disposed between the tail portion of the first conveying mechanism 300 and the head portion of the second conveying mechanism 700.
Further, referring to fig. 2, a baffle 900 is installed on a side of the conveying plate 800 close to the positioning mechanism 400. When the mold box reaches the end of the first conveying mechanism 300, the shutter 900 blocks the mold box.
Further, referring to fig. 1, each of the first and second conveying mechanisms 300 and 700 includes a motor and a conveyor belt.
The utility model discloses the principle:
the utility model discloses a use as follows:
in operation, the mold boxes are manually placed on the conveyor belt of the first conveying mechanism 300, and three mold boxes can be placed at a time.
The placed die box enters the waste removing mechanism 600 through the conveying belt of the first conveying mechanism 300, the die box enters the waste removing mechanism 600 and is firstly detected by the detection component 601, when the situation that the unqualified die box breaks is found, the detection component 601 sends a signal to the control unit 200, the control unit 200 controls the third air cylinder to start, and the unqualified die box is pushed to the material receiving box 603 beside the conveying belt of the first conveying mechanism 300 to be recovered.
The qualified mould box is detected to continue to reach the tail end of the first conveying mechanism 300 through the conveying belt of the first conveying mechanism 300, when the mould box reaches the tail end, the mould box enters the positioning mechanism 400, the positioning mechanism 400 comprises a sensor, a second cylinder, a jaw clamp, a first motor and an upper mould station, the filling station is arranged above the conveying plate 800 and located under the filling mechanism 500, the sensor arranged on the positioning mechanism 400 detects that the mould box reaches the upper mould station, the sensor transmits a signal to the control unit 200, the control unit 200 controls the output end of the first motor to drive the mounting table 403 through the screw 408, the mounting table 403 drives the two clamping jaws 406 to move right above the mould box, the second cylinder drives the two clamping jaws 406 to descend to clamp the two sides of the mould box, the mould box is pushed to the filling station, and no mould pushing can be achieved through the sensor.
After the mold box arrives at the filling station, the first air cylinder descends to an appointed height through the connecting rod 504 filling needle tube 506 to fill the mold box, after filling is completed, the second air cylinder rises, and the first motor resets to push the next mold box.
When the mold box reaches the filling station, the mold box is positioned by the claw clamp, the filling needle frame 505 descends with the filling needle tube 506 at the moment, and when the mold box reaches the designated position, the peristaltic pump works to perform quantitative filling. After filling, the peristaltic pump stops working and the filling needle frame 505 rises, and the filling station is detected by a sensor, so that no mould is used for filling.
After the mold boxes are filled, the mold boxes are pushed to the conveying plate 800 by the next mold box and enter the conveying belt of the second conveying mechanism 700; the middle part of the conveying belt of the second conveying mechanism 700 is provided with a full mold detection device, so that the mold is stopped before being full, continuous production is not full, and the effect of an automatic production line is really achieved. The mold box is finally conveyed by the conveyor belt of the second conveying mechanism 700 to the next production job.
The above description is only a preferred embodiment of the present invention, and any person skilled in the art may modify the present invention or modify it into an equivalent technical solution by using the technical solutions described above. Therefore, any simple modifications or equivalent replacements made according to the technical solution of the present invention belong to the scope of the claimed invention as far as possible.
Claims (8)
1. A mould box liquid filling machine which characterized in that: the filling machine comprises a workbench, a control unit and a first conveying mechanism arranged on the upper part of the workbench, wherein a waste rejecting mechanism, a positioning mechanism for positioning a mold box and a filling mechanism for filling the mold box are sequentially arranged along the material conveying direction of the first conveying mechanism;
the first conveying mechanism, the waste removing mechanism, the positioning mechanism and the filling mechanism are all electrically connected with the control unit.
2. A mold box filling machine as defined in claim 1 wherein: the filling mechanism comprises a peristaltic pump, a bracket arranged on the upper part of the workbench and a sliding plate arranged on the periphery of the bracket in a sliding manner, a first driving piece is arranged on the lower part of the workbench, and the moving end of the first driving piece is fixedly connected with the lower part of the sliding plate through a connecting rod;
one side of the sliding plate is detachably connected with a filling needle frame, and the filling needle frame is provided with a plurality of filling needle tubes.
3. A mold box filling machine as defined in claim 1 wherein: the positioning mechanism comprises two mounting frames arranged at the upper part of the workbench, two guide rods are arranged between the two mounting frames, the periphery of each guide rod is sleeved with a mounting table, a second driving piece is arranged at the upper part of the mounting table, the moving end of the second driving piece is fixedly connected with a fixed plate, and two clamping jaws are arranged on one side, close to the conveying mechanism, of the fixed plate;
the third driving piece is installed in the outside of mounting bracket, the output fixedly connected with screw rod of third driving piece, the one end and the mount table threaded connection of third driving piece are kept away from to the screw rod.
4. A mold box filling machine as defined in claim 3 wherein: a plurality of protective blocks are arranged at corresponding positions on the opposite sides of the two clamping jaws.
5. A mold box filling machine as defined in claim 1 wherein: the waste rejecting mechanism comprises a detection assembly and a fourth driving piece arranged on one side of the conveying mechanism, a material receiving box is arranged on the other side of the conveying mechanism, and the fourth driving piece can push unqualified materials detected by the detection assembly on the first conveying mechanism into the material receiving box.
6. A mold box filling machine as defined in claim 1 wherein: and a second conveying mechanism is further mounted on the upper part of the workbench, the second conveying mechanism is arranged in parallel with the first conveying mechanism, and a conveying plate is arranged between the tail part of the first conveying mechanism and the head part of the second conveying mechanism.
7. A mold box filling machine as defined in claim 6 wherein: and a baffle is arranged on one side of the conveying plate close to the positioning mechanism.
8. A mold box filling machine as defined in claim 6 wherein: the first conveying mechanism and the second conveying mechanism both comprise motors and conveying belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222529731.8U CN218401288U (en) | 2022-09-23 | 2022-09-23 | Mold box filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222529731.8U CN218401288U (en) | 2022-09-23 | 2022-09-23 | Mold box filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218401288U true CN218401288U (en) | 2023-01-31 |
Family
ID=85035215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222529731.8U Active CN218401288U (en) | 2022-09-23 | 2022-09-23 | Mold box filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218401288U (en) |
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2022
- 2022-09-23 CN CN202222529731.8U patent/CN218401288U/en active Active
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