CN210679785U

CN210679785U - Welding machine

Info

Publication number: CN210679785U
Application number: CN201921512690.3U
Authority: CN
Inventors: 陈先跃
Original assignee: Wuxi Titind Industrial Automation Equipment Co ltd
Current assignee: Wuxi Titind Industrial Automation Equipment Co ltd
Priority date: 2019-09-11
Filing date: 2019-09-11
Publication date: 2020-06-05
Anticipated expiration: 2029-09-11

Abstract

The utility model provides a heat sealing machine, its automatic butt fusion that realizes the work piece and to the automatic check of product, has realized the automation of work piece butt fusion, has improved production efficiency effectively, and then greatly reduced production and administrative cost, its characterized in that: the machine comprises a frame, wherein a rotary disc is arranged on the frame, a feeding station, a welding station, an intensity detection station, a dust collection blowing station, a portrait detection station and an OK product discharge station are arranged on the rotary disc, a welding device is correspondingly arranged on the frame corresponding to the welding station, a welding workpiece fixing device is arranged on the frame corresponding to the welding station, an intensity detection device is arranged on the frame corresponding to the intensity detection station, a dust collection blowing device is arranged on the frame corresponding to the dust collection blowing station, an NG discharge device and a portrait detection device are arranged on the frame corresponding to the portrait detection station, and the OK product discharge station is arranged on the frame corresponding to the OK product discharge station.

Description

Welding machine

Technical Field

The utility model relates to an automatic technical field of industrial manufacturing, in particular to heat sealing machine.

Background

The existing workpiece fusion welding, particularly the fusion welding of the engine ignition coil insert, is usually manually realized, and the workpiece which is completely fused is also manually inspected to reach a certain product qualification rate, so that the mode has high labor intensity and lower production efficiency.

Disclosure of Invention

To the technical problem, the utility model provides a heat sealing machine, its automatic butt fusion that realizes the work piece and to the automatic check of product, has realized the automation of work piece butt fusion, has improved production efficiency effectively, and then greatly reduced production and administrative cost.

The technical scheme is as follows: a heat sealing machine is characterized in that: the machine comprises a frame, wherein a rotary disc is arranged on the frame, a feeding station, a welding station, an intensity detection station, a dust collection blowing station, a portrait detection station and an OK product discharge station are arranged on the rotary disc, a welding device is correspondingly arranged on the frame corresponding to the welding station, a welding workpiece fixing device is arranged on the frame corresponding to the welding station, an intensity detection device is arranged on the frame corresponding to the intensity detection station, a dust collection blowing device is arranged on the frame corresponding to the dust collection blowing station, an NG discharge device and a portrait detection device are arranged on the frame corresponding to the portrait detection station, and the OK product discharge station is arranged on the frame corresponding to the OK product discharge station.

The welding device is further characterized in that the welding device comprises a welding device fixing frame, a welding device stroke air cylinder is arranged on the welding device fixing frame, a piston rod of the welding device stroke air cylinder is connected with a first mounting substrate, the first mounting substrate is connected with the welding device fixing frame through a guide pillar, a second mounting substrate is connected with the first mounting substrate through a first guide rail and a first ball screw, a welding head is arranged on the second mounting substrate, a reference side electrode is connected with the second mounting substrate through a second guide rail and a second ball screw, and a pressurizing side electrode is connected with the second mounting substrate through a third guide rail and a third ball screw; the second ball screw is connected with a reference side electrode servo motor, the third ball screw is connected with a pressurizing side electrode servo motor, the reference side electrode comprises a fixed side connecting plate, one side of the welding head is provided with a reference side electrode wire mounting plate matched with the fixed side connecting plate, the pressurizing side electrode comprises a floating end connecting plate, and the other side of the welding head is provided with a pressurizing side electrode wire mounting plate matched with the floating end connecting plate; the strength detection device comprises a strength detection device upper pressing part and a strength detection device lower pressing part, the strength detection device upper pressing part comprises a strength detection device upper pressing part support, a lower air cylinder is arranged on the strength detection device upper pressing part support, the lower air cylinder is connected with a lower pressing jig, the strength detection device lower pressing part comprises a strength detection mounting bottom plate, a detection head mounting bottom plate is arranged on the strength detection mounting bottom plate, a detection head mounting vertical plate and a lifting air cylinder mounting plate are arranged on the detection head mounting bottom plate, a lifting air cylinder is arranged on the lifting air cylinder mounting plate, the detection head mounting bottom plate is connected with the strength detection mounting bottom plate through a fourth guide rail and a fourth ball screw, the lifting air cylinder is connected with the detection head mounting vertical plate, a spring seat is arranged on the detection head mounting vertical plate, and a spring is arranged on the spring seat, the spring is connected with a guide rod, and the guide rod is provided with a detection head; the dust collecting and air blowing device comprises a dust collecting and air blowing device support, a support arm is arranged on the dust collecting and air blowing device support, the support arm is respectively connected with clamping arms through gears, double-sided racks are arranged among the gears, an air blowing port is arranged on each clamping arm, the air blowing port is connected with an air pipe, and a dust collecting port is arranged corresponding to each clamping arm; the figure detection device comprises a figure detection device mounting substrate, a figure detection device bottom plate is connected with the figure detection device mounting substrate through a fifth guide rail, the figure detection device bottom plate is connected with the figure detection device mounting substrate through a figure detection device bottom plate air cylinder, a camera is arranged on the figure detection device bottom plate, a lifting air cylinder is arranged on the figure detection device bottom plate corresponding to the camera, the lifting air cylinder is connected with a light source support and a plane mirror mounting plate, and the light source support corresponds to the plane mirror mounting plate; the NG discharging device comprises an NG moving-out device and an NG discharging and conveying device, the NG moving-out device comprises an NG moving-out device support, an NG moving-out device mounting plate is arranged on the NG moving-out device support, the NG moving-out device lifting module mounting plate is connected with the NG moving-out device mounting plate through a sixth guide rail, the NG moving-out device moving module is connected with the NG moving-out device lifting module mounting plate, the NG moving-out device lifting module is connected with an NG moving-out device lifting plate, the NG moving-out device lifting plate is connected with an NG moving-out device claw cylinder, and the NG moving-out device claw cylinder is connected with an NG moving-out device claw; the NG discharging and conveying device comprises an NG discharging and conveying device support, a workpiece placing box support is connected with the NG discharging and conveying device support through a seventh guide rail, a workpiece placing box is arranged on the workpiece placing box support of the workpiece placing box support, and a sensor is arranged on the NG discharging and conveying device support and corresponds to the workpiece placing box; the OK product discharging device comprises an OK product discharging device support, an OK product discharging device mounting plate is arranged on the OK product discharging device support, the OK product discharging device lifting module mounting plate is connected with the OK product discharging device mounting plate through an eighth guide rail, the OK product discharging device lifting module is connected with the OK product discharging device lifting module mounting plate, the OK product discharging device lifting module is connected with an OK product discharging device lifting plate, the OK product discharging device lifting plate is connected with an OK product discharging device claw cylinder, and the claw cylinder is connected with an OK product discharging device tool claw.

The utility model adopts the structure, because the rotary disk is arranged on the frame, the input station, the welding station, the strength detection station, the dust collection blowing station, the portrait detection station and the OK product discharge station are arranged on the rotary disk, the welding device is correspondingly arranged on the frame corresponding to the welding station, the welding workpiece fixing device is arranged on the frame corresponding to the welding station, the strength detection device is arranged on the frame corresponding to the strength detection station, the dust collection blowing device is arranged on the frame corresponding to the dust collection blowing station, the NG discharge device and the portrait detection device are arranged on the frame corresponding to the portrait detection station, the OK product discharge device is arranged on the frame corresponding to the OK product discharge station, the workpiece is placed on the rotary disk, and through the rotation of the rotary disk, the workpiece realizes the welding, the strength detection, the dust collection blowing, the portrait detection, the NG discharge and the OK product discharge on different stations respectively, therefore, automatic welding of the workpieces and automatic inspection of products are realized, automation of welding of the workpieces is realized, production efficiency is effectively improved, and production and management costs are greatly reduced.

Drawings

FIG. 1 is a schematic view of the fusion splicer of the present invention;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a schematic view of the welding device of the welding machine of the present invention;

FIG. 4 is a left side view of FIG. 3;

FIG. 5 is a top view of FIG. 3;

FIG. 6 is a schematic view of the welding machine strength detecting device of the present invention;

FIG. 7 is a schematic view of an intensity detection hold-down;

FIG. 8 is a top view of FIG. 7;

FIG. 9 is an enlarged view of the direction A of FIG. 6;

FIG. 10 is a schematic view of the dust-collecting and blowing device of the fusion splicer of the present invention;

FIG. 11 is a schematic view showing the structure of the supporting arm of the dust blowing device;

FIG. 12 is a schematic view of the image detection device of the welding machine of the present invention;

FIG. 13 is a schematic view of the NG moving-out device of the fusion splicer of the present invention;

FIG. 14 is a right side view of FIG. 13;

FIG. 15 is a schematic view of the NG discharger of the fusion splicer of the present invention;

FIG. 16 is a schematic view of the OK product discharge device of the fusion splicer of the present invention;

fig. 17 is a right side view of fig. 16.

Detailed Description

The present invention will be further explained with reference to the drawings and examples.

Referring to fig. 1 and 2, the welding machine comprises a frame 1, wherein a rotary disc 2 is arranged on the frame 1, a feeding station 3, a welding station 4, a strength detection station 5, a dust collection blowing station 6, an image detection station 7 and an OK product discharging station 8 are arranged on the rotary disc 2, a welding device 9 is correspondingly arranged on the frame 1 corresponding to the welding station 4, a welding workpiece fixing device 10 is arranged on the frame 1 corresponding to the welding station 4, a strength detection device 11 is arranged on the frame 1 corresponding to the strength detection station 5, a dust collection blowing device 12 is arranged on the frame 1 corresponding to the dust collection blowing station 6, an NG discharging device 13 and an image detection device 14 are arranged on the frame 1 corresponding to the image detection station 7, an OK product discharging device 15 is arranged on the frame 1 corresponding to the OK product discharging station 8, and the rotary disc is arranged on the frame and provided with the feeding station, the OK product discharging station, The welding station, the strength detection station, the dust collection blowing station, the image detection station and the OK product discharge station are arranged on the frame, the welding device is correspondingly arranged on the frame corresponding to the welding station, the welding workpiece fixing device is arranged on the frame corresponding to the welding station, the strength detection device is arranged on the frame corresponding to the strength detection station, the dust collection blowing device is arranged on the frame corresponding to the dust collection blowing station, the NG discharge device and the image detection device are arranged on the frame corresponding to the image detection station, the OK product discharge device is arranged on the frame corresponding to the OK product discharge station, the workpiece is placed on the rotary disc, and the welding, the strength detection, the dust collection blowing, the image detection, the NG discharge and the OK product discharge are respectively realized on different stations by the rotation of the rotary disc, so that the automatic welding of the workpiece and the automatic inspection of the product are realized, the automation of the welding of the workpiece is realized, and the production, thereby greatly reducing the production and management cost.

Referring to fig. 3, 4 and 5, the welding device 9 includes a welding device holder 16, a welding device stroke cylinder 17 is provided on the welding device holder 16, a welding device stroke cylinder piston rod 18 is connected to a first mounting substrate 19, the first mounting substrate 19 is connected to the welding device holder 16 through a guide post 20, a second mounting substrate 21 is connected to the first mounting substrate 19 through a first guide rail 22 and a first ball screw 23, the first ball screw 23 is connected to a servo motor 24, a welding head 25 is provided on the second mounting substrate 21, a reference side electrode 26 is connected to the second mounting substrate 21 through a second guide rail 27 and a second ball screw 28, a pressure side electrode 29 is connected to the second mounting substrate 21 through a third guide rail 30 and a third ball screw 31, the second ball screw 28 is connected to a reference side electrode servo motor 32, the third ball screw 31 is connected to a pressure side electrode servo motor 33, reference side electrode 26 includes fixed side connecting plate 34, fusion splice 24 one side is provided with fixed side connecting plate 34 complex reference side electrode line mounting panel 35, pressurization side electrode 26 includes floating end connecting plate 36, fusion splice 24 opposite side is provided with floating end connecting plate 36 complex pressurization side electrode line mounting panel 37, the fusion splicing apparatus passes through the fusion splicing apparatus stroke cylinder and moves to the welding station on, reference side electrode moves and combines with reference side electrode line mounting panel to fixed side connecting plate, floating end connecting plate combines with pressurization side electrode line mounting panel, realize that the fusion splicing head circular telegram welds the work piece.

Referring to fig. 6, 7, 8 and 9, the strength detection device 11 includes a strength detection device upper pressing portion 38 and a strength detection device lower pressing portion 39, the strength detection device upper pressing portion 38 includes a strength detection device upper pressing portion support 40, a lower pressing cylinder 41 is disposed on the strength detection device upper pressing portion support 40, the lower pressing cylinder 41 is connected with a lower pressing jig 42, the strength detection device lower pressing portion 39 includes a strength detection installation bottom plate 43, a detection head installation bottom plate 44 is disposed on the strength detection installation bottom plate 43, a detection head installation vertical plate 45 and a lifting cylinder installation plate 46 are disposed on the detection head installation bottom plate 44, the lifting cylinder 47 is disposed on the lifting cylinder installation plate 46, the detection head installation bottom plate 44 is connected with the strength detection installation bottom plate 43 through a fourth guide rail 48 and a fourth ball screw 49, a spring seat 50 is disposed on the detection head installation vertical plate 45, and a spring 51 is disposed on the spring seat, the utility model discloses a welding strength detection device, be connected with the guide bar 52 on the spring 51, be provided with on the guide bar 52 and detect head 53, the guide bar 52 leads through guide holder 54, the air cylinder 41 drives down in the splenium 1 of intensity detection device and presses down a slice of inserted sheet 55 in the work piece that the butt fusion was accomplished, the lift cylinder drives and detects head installation riser motion, it drives spring holder and spring motion to detect head installation riser, when detecting another inserted sheet 56 in the head contact work piece that the butt fusion was accomplished, the spring holder oppresses the spring, the spring passes through the guide bar oppression and detects the head, detect another inserted sheet 56 of head extrusion, detect the intensity of work piece butt fusion through the pressure detection of spring, realize the convenient detection of the butt fusion intensity of inserted sheet, the detection effect has been guaranteed, labor intensity is reduced, production efficiency has been improved effectively, and.

Referring to fig. 10 and 11, the dust-collecting and air-blowing device 12 comprises a dust-collecting and air-blowing device bracket 57, a supporting arm 58 is arranged on the dust-collecting and air-blowing device bracket 57, the supporting arm 58 is respectively connected with clamping arms 60-1 and 60-2 through gears 59-1 and 59-2, a double-sided rack 61 is arranged between the gears 59-1 and 59-2, air blowing ports 62 are arranged on the clamping arms 60-1 and 60-2, the air blowing ports 62 are connected with an air pipe (not shown in the figure), dust collecting ports 63 are arranged corresponding to the clamping arms 60-1 and 60-2, the rack moves to realize the rotary motion of the clamping arms, the workpieces are clamped and unclamped, after the workpieces are clamped, air is blown through the air blowing ports to blow the impurities on the workpieces into the dust collecting ports.

Referring to fig. 12, the image detection device 14 includes an image detection device mounting substrate 64, an image detection device base plate 65 is connected to the image detection device mounting substrate 64 through a fifth guide rail 66, the image detection device base plate 65 is connected to the image detection device mounting substrate 61 through an image detection device base plate cylinder 67, a camera 68 is arranged on the image detection device base plate 65, a lifting cylinder 69 is arranged on the image detection device base plate 65 corresponding to the camera 6, the lifting cylinder 69 is connected to a light source support 70 and a plane mirror mounting plate 71, the light source support 70 and the plane mirror mounting plate 71 correspond to each other, a light source 72 is arranged on the light source support 70, a plane mirror 73 is arranged on the plane mirror mounting plate 71, the light source support together with the light source, the plane mirror mounting plate together with the plane mirror moves into a workpiece to be detected through the base plate cylinder and the, the virtual object on the plane mirror is detected through the camera, and the portrait detection of the workpiece is realized.

Referring to fig. 13, 14, and 15, the NG discharge device 13 includes an NG carry-out device 74 and an NG discharge conveyor 75.

Referring to fig. 13 and 14, the NG handler 74 includes an NG handler bracket 76, the NG handler bracket 76 is provided with an NG handler mounting plate 77, the NG handler lift module mounting plate 78 is connected to the NG handler mounting plate 77 through a sixth guide rail 79 and a fourth roller screw 80, the NG handler lift module 81 is connected to the NG handler lift module mounting plate 78, the NG handler lift module 81 is connected to the NG handler lift plate 82, the NG handler lift plate 82 is connected to the NG handler claw cylinder 83, the NG handler claw cylinder 74 is connected to the NG handler claw 77, and the NG handler claw are moved laterally and longitudinally by the NG handler moving module and the NG handler lift module, thereby carrying the workpiece by the NG handler claw.

See fig. 15, NG discharge conveyor 75 includes NG discharge conveyor support 85, the NG discharge conveyor support 85 is connected through seventh guide rail 87 to box support 86 is placed to the work piece, set up the work piece on placing box support 86 and place box 88, it is provided with sensor 89 to place box 88 corresponding to the work piece on NG discharge conveyor support 85, carry the defective products that place the box in the box to the work piece through the motion that the box support was placed to the work piece through NG removal device and drive the work piece and place box and defective products and take out through the manual work, sensor detection work piece whether has defective products in placing the box, prevent that the defective products from misfeed.

Referring to fig. 16 and 17, the OK product discharger 15 includes an OK product discharger bracket 90, an OK product discharger mounting plate 91 is provided on the OK product discharger bracket 90, the OK product discharger elevator module mounting plate 92 is connected to the OK product discharger mounting plate 91 through an eighth guide rail 93 and a fifth ball screw 94, the OK product discharger elevator module 95 is connected to the OK product discharger elevator module mounting plate 92, the OK product discharger elevator module 95 is connected to the OK product discharger elevator plate 96, the OK product discharger elevator plate 96 is connected to an OK product discharger claw cylinder 97, the claw cylinder 91 is connected to an OK product discharger tool claw 98, and the OK discharger claw cylinder and the NG discharger tool claw are moved laterally and longitudinally by the OK discharger moving module and the OK discharger elevator module, thereby conveying the work pieces by the OK discharger claw.

The present invention and the embodiments thereof have been described above schematically, and the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto, and those skilled in the art will be suggested by the teachings thereof, and without departing from the spirit of the present invention, without creatively designing the structural mode and the embodiments similar to the technical solution, all of which shall fall within the protection scope of the present invention.

Claims

1. A heat sealing machine is characterized in that: the machine comprises a frame, wherein a rotary disc is arranged on the frame, a feeding station, a welding station, an intensity detection station, a dust collection blowing station, a portrait detection station and an OK product discharge station are arranged on the rotary disc, a welding device is correspondingly arranged on the frame corresponding to the welding station, a welding workpiece fixing device is arranged on the frame corresponding to the welding station, an intensity detection device is arranged on the frame corresponding to the intensity detection station, a dust collection blowing device is arranged on the frame corresponding to the dust collection blowing station, an NG discharge device and a portrait detection device are arranged on the frame corresponding to the portrait detection station, and the OK product discharge station is arranged on the frame corresponding to the OK product discharge station.

2. A fusion machine according to claim 1, wherein: the welding device comprises a welding device fixing frame, a welding device stroke air cylinder is arranged on the welding device fixing frame, a piston rod of the welding device stroke air cylinder is connected with a first mounting substrate, the first mounting substrate is connected with the welding device fixing frame through a guide pillar, a second mounting substrate is connected with the first mounting substrate through a first guide rail and a first ball screw, a welding head is arranged on the second mounting substrate, a reference side electrode is connected with the second mounting substrate through a second guide rail and a second ball screw, and a pressurizing side electrode is connected with the second mounting substrate through a third guide rail and a third ball screw.

3. A fusion machine according to claim 2, wherein: the second ball screw is connected with a reference side electrode servo motor, the third ball screw is connected with a pressurizing side electrode servo motor, the reference side electrode comprises a fixed side connecting plate, one side of the welding head is provided with a reference side electrode wire mounting plate matched with the fixed side connecting plate, the pressurizing side electrode comprises a floating end connecting plate, and the other side of the welding head is provided with a pressurizing side electrode wire mounting plate matched with the floating end connecting plate.

4. A fusion machine according to claim 1, wherein: the strength detection device comprises a strength detection device upper pressing portion and a strength detection device lower pressing portion, the strength detection device upper pressing portion comprises a strength detection device upper pressing portion support, a lower pressing cylinder is arranged on the strength detection device upper pressing portion support, the lower pressing cylinder is connected with a lower pressing jig, the strength detection device lower pressing portion comprises a strength detection mounting bottom plate, a detection head mounting bottom plate is arranged on the strength detection mounting bottom plate, a detection head mounting vertical plate and a lifting cylinder mounting plate are arranged on the detection head mounting bottom plate, the lifting cylinder is arranged on the lifting cylinder mounting plate, the lifting cylinder is connected with the detection head mounting vertical plate, a spring seat is arranged on the detection head mounting vertical plate, a spring is arranged on the spring seat, a guide rod is connected onto the spring, and a detection head is arranged on the guide rod.

5. A fusion machine according to claim 1, wherein: the dust collecting and blowing device comprises a dust collecting and blowing device support, a support arm is arranged on the dust collecting and blowing device support, the support arm is connected with clamping arms through gears respectively, double-sided racks are arranged among the gears, a blowing port is arranged on each clamping arm and connected with an air pipe, and a dust collecting port is arranged corresponding to each clamping arm.

6. A fusion machine according to claim 1, wherein: the portrait detection device is including portrait detection device mounting substrate, portrays the detection device bottom plate and passes through the fifth guide rail connection portrait detection device mounting substrate, portray the detection device bottom plate and connect through portraying detection device bottom plate cylinder portrait detection device mounting substrate, portray set up the camera on the detection device bottom plate, portray correspond on the detection device bottom plate the camera is provided with the lift cylinder, the lift cylinder is connected light source support and plane mirror mounting panel, light source support and plane mirror mounting panel correspond.

7. A fusion machine according to claim 1, wherein: the NG discharging device comprises an NG moving-out device and an NG discharging and conveying device, the NG moving-out device comprises an NG moving-out device support, an NG moving-out device mounting plate is arranged on the NG moving-out device support, an NG moving-out device lifting module mounting plate is connected with the NG moving-out device mounting plate through a sixth guide rail, the NG moving-out device lifting module is connected with the NG moving-out device lifting module mounting plate, the NG moving-out device lifting module is connected with an NG moving-out device lifting plate, the NG moving-out device lifting plate is connected with an NG moving-out device claw cylinder, and the NG moving-out device claw cylinder is connected with an NG moving-out device claw; NG discharge conveyor includes NG discharge conveyor support, and the box support is placed to the work piece and is connected through seventh guide rail NG discharge conveyor support, and the box support is placed to the work piece set up the work piece on placing the box support and place the box, NG discharge conveyor corresponds on the support the work piece is placed the box and is provided with the sensor.

8. A fusion machine according to claim 1, wherein: the OK product discharging device comprises an OK product discharging device support, an OK product discharging device mounting plate is arranged on the OK product discharging device support, the OK product discharging device lifting module mounting plate is connected with the OK product discharging device mounting plate through an eighth guide rail, the OK product discharging device lifting module is connected with the OK product discharging device lifting module mounting plate, the OK product discharging device lifting module is connected with an OK product discharging device lifting plate, the OK product discharging device lifting plate is connected with an OK product discharging device claw cylinder, and the claw cylinder is connected with an OK product discharging device tool claw.