CN218366432U - Automatic setting machine - Google Patents

Abstract

The utility model discloses an automatic forming machine, which comprises a frame, the storage frame, a lifting platform, go up the spacing frame, the clamp plate, the burst needle, the burst clamp, a drive, the second driver, the third driver, a drive uni, the design lower mould, design die head and unloader, be provided with die cavity and inlet port on the design lower mould, be provided with intercommunication operation groove on the storage frame, a lifting platform drives the blank and shifts up during the use, the clamp plate pushes down on the blank surface simultaneously, the burst needle removes to insert two parts about divideing into it in the blank that piles up, the burst clamp is once only got the blank of upper portion and is removed to the die cavity in, the design die head gets into the die cavity and carries out hot pressing design to the blank. Through this scheme, can once only press from both sides the material loading to many pieces of blanks, the material loading process is more convenient, and the material loading in-process can not produce indirect drive effect to other blanks of below moreover, and is stable stronger.

Description

Automatic setting machine

Technical Field

The utility model relates to a emulation field, especially an automatic forming machine.

Background

The most important process is to mould and shape the petals of the artificial flower, which includes the steps of placing the petal blank in a shaping die, and then utilizing the shaping die head and the shaping die to carry out high-temperature shaping on the petal blank. The traditional method generally adopts manual feeding and discharging of petal blanks, which causes great labor consumption, and therefore, the inventor invented full-automatic sizing equipment with the patent number of 201510920288.9. It can carry out automatic feeding and unloading to the petal blank, thereby it is automatic with petal blank high temperature design technology, but it has a serious defect, it is multilayer petal structure that not few emulation flowers are, and this scheme is absorb the petal blank through vacuum chuck then put into the mould, this kind of mode can only absorb one piece of petal blank once, when needing to carry out disposable hot pressing design to multilayer petal, need material loading many times, lead to material loading man-hour to increase, and because the petal blank generally is made for the cloth, it has certain void ratio, lead to the vacuum chuck when absorbing the petal blank, vacuum suction can permeate down in the influence of the void ratio of petal blank, lead to causing the influence to other petal blanks below the petal blank that absorbs, and because the void ratio of petal blank is generally less, vacuum chuck decay range is great, therefore lead to the next layer's petal to drop just after being absorbed a bit easily, lead to the material loading frame near can the petal that the suction is because of this problem also can appear in the shaping in other emulation article and similar products, for example, emulation leaf work and craft products appear.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model aims to provide a precision is higher, moreover can be accurate once only take and send into the automatic molding machine in the design mould with the multilayer blank.

The utility model discloses a technical scheme that the solution problem adopted is: an automatic setter comprising:

the blank stacking and storing device comprises a rack, wherein at least one storage rack for stacking and storing blanks is vertically arranged on the rack, at least one communicating operation groove is formed in the side surface of the storage rack, and a first lifting table is arranged at the bottom of the storage rack;

the upper limiting frame is arranged on the rack and comprises a pressing plate positioned right above the storage rack and a first driver for driving the pressing plate to move up and down;

the vertical section of the front end of the slicing needle is in a taper shape, the slicing needle is positioned on the side surface of the storage rack and faces the communicating operation groove, and a second driver for driving the slicing needle to transversely move towards the storage rack is arranged on the rack;

the slicing clamp is provided with a driver for driving the slicing clamp to open and close, the rack is provided with a driving device for driving the slicing clamp to move, and the slicing clamp can enter the storage rack along the communicating operation groove under the action of the driving device;

the shaping lower die is arranged on the rack, a die cavity is arranged on the shaping lower die, an inlet is formed in the side wall of the die cavity, and a shaping die head matched with the shaping lower die and a third driver for driving the shaping die head to move towards the die cavity are arranged on the rack;

the blanking device is arranged on the rack or outside the rack, and is provided with a driving piece and a blanking head which is arranged on the driving piece and used for stretching into the die cavity to take down the molded artificial flower.

As a further improvement of the technical scheme, the blanking head is a vacuum chuck.

As a further improvement of the above technical solution, the driving device includes a lifting guide rail and a lifting seat disposed on the lifting guide rail, the lifting seat is provided with a front and rear guide rail and a front and rear moving seat disposed on the front and rear guide rail, the slicing clamp is disposed on the front and rear moving seat, and a path plane of the slicing clamp moving forward and backward is parallel to a plane formed by an axis of the storage rack and an axis of the mold cavity.

As a further improvement of the above technical solution, the number of the driving devices is one, and when the number of the film separating clips is not less than two, all the film separating clips are mounted on the front and rear moving seat.

As a further improvement of the technical scheme, the axis of the splitting clamp, the axis of the storage rack and the axis of the die cavity are positioned on the same plane.

As a further improvement of the above technical solution, the slicing clamp includes a first clamp and a second clamp, the middle of the first clamp is pivoted to the middle of the upper surface of the second clamp, a jacking spring is arranged between the lower surface of the rear end of the first clamp and the upper surface of the rear end of the second clamp, the driver includes an installation table and a lifting cylinder arranged on the installation table and located above the rear end of the first clamp, and the second clamp is fixed on the installation table.

As a further improvement of the above technical scheme, the frame includes left support body and right support body, it puts the thing chamber to form between left side support body and the right support body, the storage frame is located put in the thing chamber, the burst needle all sets up on left support body with the burst clamp, the design lower mould sets up on right support body.

As a further improvement of the technical scheme, the bottom of the storage cavity is provided with a bearing frame extending to the outer side of the rack, the surface of the bearing frame is provided with a plurality of auxiliary rollers, the bottom of the storage frame is provided with a mobile station, and the mobile station is arranged on the bearing frame and is abutted against the auxiliary rollers.

As a further improvement of the technical scheme, the front end of the slicing needle is in a quadrangular pyramid shape.

As a further improvement of the technical scheme, the rack is provided with a height sensor positioned on the peripheral side of the storage rack.

The utility model has the advantages that: when the device is used, a blank is moved upwards through the first lifting platform, the pressing plate is moved downwards into the storage rack under the action of the first driver so as to limit the height of the blank, the blank is in a compacted state, the slicing needle is adjusted to be in a relative height with the lowest surface of the pressing plate according to requirements, then the slicing needle is moved towards the communicating operation groove to be inserted into the stacked blank under the action of the second driver, the height of the slicing needle is fixed, so that the slicing needle is divided into an upper part and a lower part when inserted into the stacked blank, the number of the blanks in the upper part is fixed, the pressing plate is reset at the moment, the blank in the upper part is separated from the blank in the lower part through the slicing needle, then the slicing clamp enters the storage rack along the communicating operation groove and once clamps the blank above the slicing needle, then the slicing needle is moved into a die cavity of the shaping lower die, then the slicing clamp is opened and exits from the die cavity and then resets, an inlet is a passage for the slicing clamp to enter and exit, so that the slicing clamp the blank is conveniently moved out of the shaping die cavity under the action of the third driver, and the shaping die head is used for carrying out a hot-pressing and shaping device, and finally the whole shaping device is formed. Through this scheme, can once only press from both sides the material loading to many pieces of blanks, the material loading process is more convenient, and the material loading in-process can not produce indirect drive effect to other blanks of below moreover, and is stable stronger.

Drawings

The invention will be further explained with reference to the drawings and the detailed description.

FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention;

FIG. 2 is an enlarged view of a portion A of FIG. 1;

FIG. 3 is a second schematic structural view of the preferred embodiment of the present invention;

FIG. 4 is a schematic structural view of a storage rack according to a preferred embodiment of the present invention;

FIG. 5 is a schematic view of the structure of the sectioning needle according to the preferred embodiment of the present invention;

FIG. 6 is a schematic structural view of an upper limit bracket according to a preferred embodiment of the present invention;

FIG. 7 is a schematic view of the structure of the wafer holder according to the preferred embodiment of the present invention;

FIG. 8 is a schematic structural view of a lower shaping die and a shaping die according to a preferred embodiment of the present invention;

fig. 9 is a second schematic structural view of a lower shaping die and a shaping die head according to a preferred embodiment of the present invention;

fig. 10 shows a blanking device according to a preferred embodiment of the present invention.

Detailed Description

This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1 to 10, an automatic setting machine includes:

the device comprises a rack 10, wherein at least one storage rack 20 used for stacking and storing blanks is vertically arranged on the rack 10, in the scheme, a simulation flower is used as a product for indication, the blanks are petal blanks, at the moment, at least one communicated operation groove is arranged on the side surface of the storage rack 20, and a first lifting table is arranged at the bottom of the storage rack 20;

the upper limiting frame 50 is arranged on the rack 10, and the upper limiting frame 50 comprises a pressing plate 51 positioned right above the storage rack 20 and a first driver 52 for driving the pressing plate 51 to move up and down;

the vertical section of the front end of the slicing needle 30 is in a pointed cone shape, the slicing needle 30 is positioned on the side surface of the storage rack 20 and faces the communicating operation groove, and the rack 10 is provided with a second driver 31 for driving the slicing needle 30 to transversely move towards the storage rack 20;

the film separating clamp 40 is provided with a driver for driving the film separating clamp 40 to open and close, the rack 10 is provided with a driving device 45 for driving the film separating clamp 40 to move, and the film separating clamp 40 can enter the storage rack 20 along the communicating operation groove under the action of the driving device 45;

the molding lower die 60 is arranged on the rack 10, a die cavity 61 is arranged on the molding lower die 60, an inlet 62 is arranged on the side wall of the die cavity 61, and a molding die head 63 matched with the molding lower die 60 and a third driver 64 for driving the molding die head 63 to move towards the die cavity 61 are arranged on the rack 10;

the blanking device 70 is arranged on the rack 10 or outside the rack 10, and the blanking device 70 is provided with a driving part and a blanking head which is arranged on the driving part and used for extending into the die cavity 61 to take down the molded artificial flower.

When the device is used, the petal blank is moved upwards through the first lifting platform, the pressing plate 51 moves downwards into the storage rack 20 under the action of the first driver 52 so as to limit the height of the petal blank, meanwhile, the petal blank is in a compacted state, the slicing needle 30 adjusts the relative height between the slicing needle 30 and the lowest surface of the pressing plate 52 as required, the adjusting mode can be that the height of the slicing needle 30 on the rack 10 is adjusted so as to adjust the slicing quantity, or the height of the lifting platform for driving the blank to lift and the pressing height of the pressing plate 51 are adjusted so as to be matched with the slicing needle 30 so as to adjust the slicing quantity, then the slicing needle 30 moves towards the communication operation groove under the action of the second driver 31 to be inserted into the stacked petal blank, and as the height of the slicing needle 30 is fixed, the slicing needle 30 is divided into an upper part and a lower part when being inserted into the stacked petal blank, the number of the petal blanks of the upper part is fixed, the pressing plate 51 is reset at the moment, the petal blanks of the upper part and the petal blanks of the lower part are separated through the slicing needle 30, then the slicing clamp 40 enters the storage rack 20 along the communicating operation groove and clamps the petal blanks above the slicing needle 30 at one time, then the slicing clamp moves into the die cavity 61 of the shaping lower die 60, then the slicing clamp 40 opens and exits the die cavity 61 and resets, the inlet port 62 is a passage for the slicing clamp 40 to enter and exit, so that the slicing clamp 40 is convenient to move and the petal blanks are prevented from being taken out when the slicing clamp 40 exits the die cavity 61, then the shaping die head 63 enters the die cavity 61 under the action of the third driver 64 to carry out hot-pressing shaping on the petal blanks, all the petal blanks are shaped into a whole and form corresponding shapes, and finally the petal blanks are taken down under the action of the blanking device 70. Through this scheme, can once only press from both sides the material loading to many pieces of petal blanks, the material loading process is more convenient, and the material loading in-process can not produce indirect drive effect to other petal blanks of below moreover, and is stable stronger.

This scheme can set up a plurality of storage shelves 20, burst needle 30, burst clamp 40 simultaneously on frame 10, go up spacing 50, design lower mould 60 and design die head 63 to carry out the high temperature design of multiunit artificial flower simultaneously.

In the scheme, the petal blank after high-temperature shaping is integrally shaped, so the blanking head is preferably a vacuum suction cup 71, and the shaped simulated flower is sucked and blanked. In other embodiments, the blanking head may also be a blanking clip, a blanking opening for the blanking clip to enter is formed in the side wall of the sizing lower die 60, the blanking clip extends into the die cavity 61 along the blanking opening to clamp the artificial flower, and then moves upwards to take out the artificial flower from the die cavity 61 for blanking.

Further optimize, preferably drive arrangement 45 includes lifting guide and sets up the lift seat on lifting guide, be provided with fore-and-aft guide and be located fore-and-aft movement seat 46 on the fore-and-aft guide on the lift seat, piece separating clamp 40 set up in on the fore-and-aft movement seat 46, the route plane of piece separating clamp 40 back-and-forth movement is parallel with the plane that storage rack 20 axis and die cavity 61 axis formed, piece separating clamp 40 only goes up and down and back-and-forth movement when moving, and the moving process is the back-and-forth movement and gets into storage rack 20, presss from both sides the petal blank, drives the petal blank and shifts up to breaking away from storage rack 20, moves forward to being located die cavity 61 directly over, moves down and makes the petal blank be located die cavity 61, unclamps and moves backward to breaking away from die cavity 61, resets to the original point. On the basis, the axis of the slicing clamp 40 is preferably on the same plane with the axis of the storage rack 20 and the axis of the die cavity 61, the whole structure can be simpler, and if the plane formed by the axis of the storage rack 20 and the axis of the die cavity 61 is not parallel to the front-back moving direction of the slicing clamp 40, the driving device 45 needs to adopt a three-axis or multi-axis feeding device.

In view of cost saving and simplified structure, it is preferable that the number of the driving means 45 is one, and when the number of the divided pieces 40 is not less than two, all the divided pieces 40 are mounted on the forward and backward moving base 46.

Preferably, a fixed plate 32 is arranged on the rack 10, a slider 33 is arranged on the fixed plate 32, a moving plate 34 is arranged on the slider 33, a sliding groove sleeved on the slider 33 is formed in the bottom of the moving plate 34, the slicing needle 30 is fixed on the moving plate 34, and the second driver 31 is a driving cylinder which is arranged on the fixed plate 32 and connected with the moving plate 34, so that the stability of the movement of the slicing needle 30 is ensured. In other embodiments, the second driver 31 may be directly fixed to the frame 10, and the slicing needle 30 may be directly fixed to the output end of the second driver 31.

In this embodiment, the first actuator 52 and the third actuator 64 are also preferably pneumatic cylinders,

in other embodiments, the first actuator 52, the second actuator 31, and the third actuator 64 may be implemented by a hydraulic cylinder, a linear motor, or the like, or may be implemented by a gear provided at an output end of a servo motor, the gear being engaged with a nut having a serration on an outer circumference thereof, the nut being provided with a stopper at front and rear sides thereof, an internal thread provided therein, and a screw rod capable of moving forward and backward mounted on the nut.

Preferably, the splitting clamp 40 includes a first clamp 42 and a second clamp 41, the middle of the first clamp 42 is pivoted to the middle of the upper surface of the second clamp 41, a propping spring 43 is disposed between the lower surface of the rear end of the first clamp 42 and the upper surface of the rear end of the second clamp 41, the driver includes a mounting table and a lifting cylinder 44 disposed on the mounting table and located above the rear end of the first clamp 42, the second clamp 41 is fixed on the mounting table, and the rear end of the first clamp 42 is pressed down by the lifting cylinder 44, so that the front end of the first clamp 42 and the front end of the second clamp 41 are opened. In other embodiments, the slicing clamp 40 may also be two clamping plates capable of moving toward each other, and both the clamping plates are provided with a driving device for driving the two clamping plates to move toward each other to clamp or open away from each other. In this scheme, preferably, first clamp 42 front end lower surface and second clamp 41 front end upper surface are provided with the ripple tooth to the petal blank is got to the clamp that can be more firm.

Further optimize, it is preferred frame 10 includes left support body and right support body, it puts the thing chamber to form between left support body and the right support body, storage frame 20 is located put in the thing chamber, the slide needle 30 all sets up on the left support body with slide clamp 40, design lower mould 60 sets up on the right support body. In other embodiments, the magazine 20 may be integrated with the frame 10, and the slicing needle 30, the slicing clamp 40, the sizing die 60, etc. are disposed on the same side of the magazine 20.

Preferably, in order to conveniently load the petal blanks into the storage rack 20, a receiving rack 80 extending to the outer side of the rack 10 is arranged at the bottom of the storage cavity, a plurality of auxiliary rollers 81 are arranged on the surface of the receiving rack 80, a moving table 21 is arranged at the bottom of the storage rack 20, and the moving table 21 is arranged on the receiving rack 80 and is abutted against the auxiliary rollers 81. In this way, the storage rack 20 can move on the receiving rack 80 through the moving table 21, so that the storage rack 20 can be conveniently pulled out of the rack 10, and the petal blanks can be conveniently loaded into the storage rack 20.

Preferably, the tip of the slicing needle 30 is in a quadrangular pyramid shape, and may be in other shapes such as a cone, a hexagonal pyramid, and a wedge.

Further optimize, preferably be provided with the height-sensing ware that is located storage frame 20 week side on the frame 10 to the height of right flower petal blank detects the feedback, makes the position of pushing down of clamp plate 51 more accurate, and first elevating platform can be more timely to the right flower petal blank rise the material and handle.

The scheme takes the petal blank as a case illustration, and can be used for automatically producing parts of other simulation styles such as simulation leaves, simulation animals, artware and the like in practical use.

The above is only the preferred embodiment of the present invention, not limiting the patent scope of the present invention, all of which are under the concept of the present invention, the equivalent structure transformation made by the contents of the specification and the drawings is utilized, or the direct or indirect application is included in other related technical fields in the patent protection scope of the present invention.

Claims (10)

1. An automatic setting machine, its characterized in that includes:

the blank stacking and storing device comprises a rack (10), wherein at least one storage rack (20) used for stacking and storing blanks is vertically arranged on the rack (10), at least one communicated operation groove is formed in the side surface of the storage rack (20), and a first lifting table is arranged at the bottom of the storage rack (20);

the upper limiting frame (50), the upper limiting frame (50) is arranged on the rack (10), and the upper limiting frame (50) comprises a pressing plate (51) positioned right above the storage rack (20) and a first driver (52) for driving the pressing plate (51) to move up and down;

the vertical section of the front end of the slicing needle (30) is in a pointed cone shape, the slicing needle (30) is positioned on the side surface of the storage rack (20) and faces the communicating operation groove, and a second driver (31) for driving the slicing needle (30) to transversely move towards the storage rack (20) is arranged on the rack (10);

the film separating clamp (40) is provided with a driver for driving the film separating clamp (40) to open and close, the rack (10) is provided with a driving device (45) for driving the film separating clamp (40) to move, and the film separating clamp (40) can enter the storage rack (20) along the communication operation groove under the action of the driving device (45);

the forming die comprises a forming lower die (60), the forming lower die (60) is arranged on a rack (10), a die cavity (61) is arranged on the forming lower die (60), an inlet (62) is arranged on the side wall of the die cavity (61), and a forming die head (63) matched with the forming lower die (60) and a third driver (64) used for driving the forming die head (63) to move towards the die cavity (61) are arranged on the rack (10);

unloader (70), unloader (70) set up on frame (10) or the frame (10) outside, be provided with the driving piece on unloader (70) and set up on the driving piece and be used for stretching into the lower stub bar that takes off the emulation flower after the shaping in die cavity (61).

2. The automatic setting machine of claim 1, wherein:

the blanking head is a vacuum chuck (71).

3. The automatic setter as set forth in claim 1, wherein:

the driving device (45) comprises a lifting guide rail and a lifting seat arranged on the lifting guide rail, wherein the lifting seat is provided with a front guide rail and a rear guide rail and a front and rear moving seat (46) positioned on the front guide rail and the rear guide rail, the slicing clamp (40) is arranged on the front and rear moving seat (46), and a path plane of the front and rear movement of the slicing clamp (40) is parallel to a plane formed by the axis of the storage frame (20) and the axis of the die cavity (61).

4. The automatic setter as set forth in claim 3, wherein:

the number of the driving devices (45) is one, and when the number of the splitting clamps (40) is not less than two, all the splitting clamps (40) are arranged on the front and rear moving seat (46).

5. The automatic setter as set forth in claim 3, wherein:

the axis of the splitting clamp (40) is positioned on the same plane with the axis of the storage rack (20) and the axis of the die cavity (61).

6. The automatic setting machine of claim 1, wherein:

the slicing clamp (40) comprises a first clamp body (42) and a second clamp body (41), the middle of the first clamp body (42) is pivoted to the middle of the upper surface of the second clamp body (41), a jacking spring (43) is arranged between the lower surface of the rear end of the first clamp body (42) and the upper surface of the rear end of the second clamp body (41), the driver comprises an installation table and a lifting cylinder (44) arranged on the installation table and located above the rear end of the first clamp body (42), and the second clamp body (41) is fixed on the installation table.

7. The automatic setter as set forth in claim 1, wherein:

frame (10) are including left support body and right support body, it puts the thing chamber to form between left side support body and the right support body, storage frame (20) are located put in the thing chamber, burst needle (30) and burst clamp (40) all set up on left support body, design lower mould (60) set up on the right support body.

8. The automatic setter as set forth in claim 7, wherein:

put thing chamber bottom and be provided with and extend to accepting frame (80) in the frame (10) outside, accepting frame (80) surface is provided with a plurality of auxiliary roller (81), storage frame (20) bottom is provided with mobile station (21), mobile station (21) set up on accepting frame (80) and with auxiliary roller (81) butt.

9. The automatic setter as set forth in claim 1, wherein:

the front end of the slicing needle (30) is in a quadrangular pyramid shape.

10. The automatic setter as set forth in claim 1, wherein:

the rack (10) is provided with a height sensor positioned on the peripheral side of the storage rack (20).

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