CN218260242U - Automatic charging mechanical device based on PLC control - Google Patents
Automatic charging mechanical device based on PLC control Download PDFInfo
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- CN218260242U CN218260242U CN202222945344.2U CN202222945344U CN218260242U CN 218260242 U CN218260242 U CN 218260242U CN 202222945344 U CN202222945344 U CN 202222945344U CN 218260242 U CN218260242 U CN 218260242U
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- conveyer belt
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- belt
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- 230000007704 transition Effects 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 6
- 235000015243 ice cream Nutrition 0.000 abstract description 26
- 239000000463 material Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of automation machinery, and discloses an automatic charging mechanical device based on PLC control, including first conveyer belt, second conveyer belt and third conveyer belt, be provided with transition gear group between first conveyer belt and the second conveyer belt, first conveyer belt and second conveyer belt are located the top of third conveyer belt, the feeding funnel has been placed on the conveying portion of first conveyer belt, the utility model discloses the third conveyer belt sends the mould to the assigned position to it is lifted up by the hydraulic means of lower extreme and aims at to the tripper; the ice cream sticks are orderly arranged and conveyed upwards by using a first conveyor belt; the ice cream sticks are conveyed to a second conveyor belt through the transition gear set; stopping feeding when enough ice cream sticks are conveyed; the first hydraulic cylinders on the two sides of the second conveyor belt push the material pushing plates to push the ice cream sticks into the material distributor; the ice cream sticks are orderly inserted into a lower die through the distributor; the stick-loaded moulds are dropped back onto the third conveyor belt by hydraulic means and are transported away.
Description
Technical Field
The utility model relates to an automatic change mechanical technical field specifically is an automatic charging mechanical device based on PLC control.
Background
With the change of science and technology, the requirement on the automation degree is higher and higher, and the original production and charging equipment can not meet the requirement on the current high automation degree. The important problems that enterprises need to face are that the labor intensity is reduced, the reliability and the safety of production are guaranteed, the production cost is reduced, the environmental pollution is reduced, and the product quality and the economic benefit are improved.
At present, in the aspect of automatic production in the food industry, developed countries are already fully automatic. The food production lines of large enterprises at home and abroad basically achieve semi-automatic or full-automatic production. Especially, the production line of the domestic ice cream industry also basically enters the era of automatic production lines. The design mainly aims at the automatic feeding, conveying, charging and controlling devices of ice cream sticks on an ice cream automatic production line. The design mainly relates to the design of a mechanical transmission system, a hydraulic system and a PLC (Programmable logic Controller) control system when the ice cream stick is inserted into the mould. Finally, the ice cream sticks can be automatically transported to the charging device, then placed in the charging device in sequence, and finally inserted into the ice cream mold. Therefore, the labor intensity can be reduced, the product sanitation is ensured, the efficiency is improved, and most of the small and medium-sized ice cream processing point-inserting ice cream sticks at the present stage in China are mainly manual labor.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic charging mechanical device based on PLC control to solve the problem that proposes among the above-mentioned background art.
Technical scheme
The utility model provides a following technical scheme: the utility model provides an automatic charging mechanical device based on PLC control, includes first conveyer belt, second conveyer belt and third conveyer belt, be provided with the transition gear train between first conveyer belt and the second conveyer belt, first conveyer belt and second conveyer belt are located the top of third conveyer belt, the feeding funnel has been placed on the conveying portion of first conveyer belt, the top of second conveyer belt is provided with the second pneumatic cylinder, the output shaft end fixed mounting of second pneumatic cylinder has the scraping wings, the scraping wings shows the vertical condition with the upper surface of second conveyer belt, the below of second conveyer belt is provided with the tripper, and adjacent two be provided with first pneumatic cylinder between the third conveyer belt, the output of first pneumatic cylinder is provided with the mould.
Preferably, the first conveyor belt comprises a first gear, a second gear, a first motor and a first chain inside, and adopts a single-chain transmission mode, the first motor is fixedly connected with the first gear, and a horizontal included angle between the first gear and the first chain as well as between the second gear and the first chain is set to be.
Preferably, the second conveyor belt comprises a fifth gear, an eighth gear and a second chain, and adopts a single-chain transmission mode.
Preferably, the transition gear set comprises a sixth gear, a seventh gear and a transmission belt, the sixth gear and the seventh gear are movably connected through the transmission belt, the first gear is in meshed connection with the seventh gear, and the fifth gear is in meshed connection with the sixth gear.
Preferably, the third conveyor belt comprises a third gear, a fourth gear and a third chain, and the mold is separated from the first hydraulic cylinder and then is positioned on the third chain.
Preferably, the distributor is located the top of mould, and the distributor leans on the mould side to be provided with the guard plate, second hydraulic cylinder is located the top feed inlet department of distributor.
Advantageous effects
Compared with the prior art, the utility model provides an automatic charging mechanical device based on PLC control possesses following beneficial effect:
1. according to the automatic charging mechanical device based on PLC control, the third conveyor belt conveys the mold to a specified position, and the mold is lifted and aligned to the distributor by the hydraulic device at the lower end; the ice cream sticks are orderly arranged and conveyed upwards by using a first conveyor belt; the ice cream sticks are conveyed to a second conveyor belt through the transition gear set; stopping feeding when enough ice cream sticks are conveyed; the first hydraulic cylinders on two sides of the second conveyor belt push the material pushing plates to push the ice cream sticks into the material distributor; the ice cream sticks are orderly inserted into a lower die through the distributor; the stick-loaded moulds are dropped back onto the third conveyor belt by hydraulic means and are transported away.
2. The automatic charging mechanical device based on PLC control has the advantages of simple structure, convenience in maintenance and lower cost, and can achieve the purposes of saving cost, improving work efficiency and saving labor.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a connection diagram of the transition gear set of the present invention;
fig. 3 is a bottom view of the distributor of the present invention;
FIG. 4 is a schematic view of a third conveyor belt according to the present invention;
fig. 5 is a process flow chart of the present invention.
In the figure: 1. a first conveyor belt; 2. a second conveyor belt; 3. a third conveyor belt; 4. a first hydraulic cylinder; 5. a second hydraulic cylinder; 6. a distributor; 7. a first gear; 8. a second gear; 9. a third gear; 10. a fourth gear; 11. a mold; 12. feeding a hopper; 13. a fifth gear; 14. a sixth gear; 15. a seventh gear; 16. a transmission belt; 17. a material pushing plate; 18. and an eighth gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example (b):
referring to fig. 1-4, the present invention provides a technical solution: the utility model provides an automatic charging mechanical device based on PLC control, including first conveyer belt 1, second conveyer belt 2 and third conveyer belt 3, be provided with the transition gear train between first conveyer belt 1 and the second conveyer belt 2, first conveyer belt 1 and second conveyer belt 2 are located the top of third conveyer belt 3, feeding funnel 12 has been placed on the conveying portion of first conveyer belt 1, the top of second conveyer belt 2 is provided with second pneumatic cylinder 5, the output shaft end fixed mounting of second pneumatic cylinder 5 has scraping wings 17, scraping wings 17 and the upper surface of second conveyer belt 2 present the vertical state, the below of second conveyer belt 2 is provided with tripper 6, be provided with first pneumatic cylinder 4 between two adjacent third conveyer belts 3, the output of first pneumatic cylinder 4 is provided with mould 11, utilize a first pneumatic cylinder 4 to accomplish the work of lifting up mould 11 and descending under the third conveyer belt 3, when mould 11 is sent to the assigned position on the third conveyer belt 3, first pneumatic cylinder 4 lifts up to the feed opening and makes its feed opening aim at the rod mouth of mould 11, first pneumatic cylinder 4 descends the normal position after the completion of loading.
The mould 11 is provided with a mould transport mechanism for conveying the mould 11 to a specified position for charging and then transporting away, and the mould transport mechanism adopts a motor which is independently controlled and also adopts a Y90L-6 model, and related parameters are as follows:
rated power =1.1KW; rated current =3.2A; the rotating speed is 910r/min; efficiency =73.5%; power factor =0.72; locked-rotor torque/rated torque =2.0; locked rotor current/rated current =6.0; maximum torque/rated torque =2.0; the motor overhanging section D =24mm, E =50mm; HC =190mm; l =335mm.
When the feeding hopper and the distributor 6 are integrally installed, the outer rings of the bearings are fixedly installed on the rack, and the feeding hopper 12 and the distributor 6 are also fixedly installed on the rack.
In this embodiment, the first conveyor belt 1 includes a first gear 7, a second gear 8, a first motor and a first chain inside, and adopts a single-chain transmission mode, the first motor is fixedly connected to the first gear 7, and a horizontal included angle between the first gear 7 and the first chain and between the second gear 8 is 45 °.
In this embodiment, the second conveyor belt 2 includes a fifth gear 13, an eighth gear 18 and a second chain, and adopts a single-chain transmission manner.
In this embodiment, the transition gear set includes a sixth gear 14, a seventh gear 15 and a transmission belt 16, the sixth gear 14 is movably connected with the seventh gear 15 through the transmission belt 16, the first gear 7 is meshed with the seventh gear 15, and the fifth gear 13 is meshed with the sixth gear 14.
In this embodiment, the third conveyor 3 includes a third gear 9, a fourth gear 10 and a third chain, and the mold 11 is separated from the first hydraulic cylinder 4 and then located on the third chain.
In this embodiment, the distributor 6 is located above the mold 11, the side of the distributor 6 close to the mold 11 is provided with a protection plate, the second hydraulic cylinders 5 are located at the feed inlet above the distributor 6, the two second hydraulic cylinders 5 are located at two sides of the upper surface of the second conveyor belt 2, respectively, and are used for pushing the ice cream into the distributor 6 for processing, and when the number of the ice cream reaches, the second hydraulic cylinders 5 return after a complete push stroke, and push the ice cream sticks into the corresponding distributor 6.
The working principle of the embodiment is as follows: when in use, the third conveyor belt 3 sends the mould 11 to a designated position and lifts the mould by a hydraulic device at the lower end to align the mould with the distributor 6; the ice cream sticks are orderly arranged and conveyed upwards by using the first conveyor belt 1; the ice cream sticks are conveyed to the second conveyor belt 2 through the transition gear set; stopping feeding when enough ice cream sticks are conveyed; the first hydraulic cylinders 4 on two sides of the second conveyor belt 2 push the material pushing plates 17 to push the ice cream sticks into the material distributor 6; the ice cream sticks are orderly inserted into a lower die 11 through the distributor; the stick-loaded moulds 11 are dropped back onto the third conveyor belt 3 by hydraulic means and are transported away.
Claims (6)
1. The utility model provides an automatic charging mechanical device based on PLC control, includes first conveyer belt (1), second conveyer belt (2) and third conveyer belt (3), its characterized in that: be provided with the transition gear train between first conveyer belt (1) and second conveyer belt (2), first conveyer belt (1) and second conveyer belt (2) are located the top of third conveyer belt (3), feeding funnel (12) have been placed in the conveying portion of first conveyer belt (1), the top of second conveyer belt (2) is provided with second pneumatic cylinder (5), the output shaft fixed mounting of second pneumatic cylinder (5) has scraping wings (17), scraping wings (17) and the upper surface of second conveyer belt (2) are the vertical state, the below of second conveyer belt (2) is provided with tripper (6), adjacent two be provided with first pneumatic cylinder (4) between third conveyer belt (3), the output of first pneumatic cylinder (4) is provided with mould (11).
2. The automatic charging mechanical device based on PLC control as claimed in claim 1, wherein: the inside of first conveyer belt (1) includes first gear (7), second gear (8), first motor and first chain to adopt single chain drive mode, fixed connection between first motor and first gear (7), horizontal contained angle between first gear (7) and second gear (8) and the first chain is 45.
3. The automatic charging mechanical device based on PLC control as claimed in claim 2, wherein: the second conveyor belt (2) comprises a fifth gear (13), an eighth gear (18) and a second chain and adopts a single-chain transmission mode.
4. The automatic charging mechanical device based on PLC control as claimed in claim 3, characterized in that: the transition gear set comprises a sixth gear (14), a seventh gear (15) and a transmission belt (16), the sixth gear (14) is movably connected with the seventh gear (15) through the transmission belt (16), the first gear (7) is meshed with the seventh gear (15), and the fifth gear (13) is meshed with the sixth gear (14).
5. The automatic charging mechanical device based on PLC control as claimed in claim 4, characterized in that: the third conveyor belt (3) comprises a third gear (9), a fourth gear (10) and a third chain, and the mold (11) is separated from the first hydraulic cylinder (4) and then is positioned on the third chain.
6. The automatic charging mechanical device based on PLC control as claimed in claim 5, wherein: the distributor (6) is located above the mold (11), a protection plate is arranged on the side, close to the mold (11), of the distributor (6), and the second hydraulic cylinder (5) is located at a feed inlet above the distributor (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222945344.2U CN218260242U (en) | 2022-11-03 | 2022-11-03 | Automatic charging mechanical device based on PLC control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222945344.2U CN218260242U (en) | 2022-11-03 | 2022-11-03 | Automatic charging mechanical device based on PLC control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218260242U true CN218260242U (en) | 2023-01-10 |
Family
ID=84754716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222945344.2U Active CN218260242U (en) | 2022-11-03 | 2022-11-03 | Automatic charging mechanical device based on PLC control |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218260242U (en) |
-
2022
- 2022-11-03 CN CN202222945344.2U patent/CN218260242U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240416 Address after: 100084 Tsinghua Yuan, Beijing, Haidian District Patentee after: Wang Zhuolin Country or region after: China Address before: 100084 Tsinghua Yuan, Beijing, Haidian District Patentee before: TSINGHUA University Country or region before: China |
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| TR01 | Transfer of patent right |